Hyster G005 (H3.50-5.00XL) Service Manual

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Hyster G005 (H3.50-5.00XL) Service Manual - Image 3

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Hyster G005 (H3.50-5.00XL) Service Manual

$30.00

Type Of Manual: Service Manual
Number of Pages: 795
Size: 26.1MB
Format: PDF

Category: Hyster Service Manual PDF

Model List:
- G005 (H3.50-5.00XL)

1. INTRODUCTION
2. GENERAL
3. DESCRIPTION
4. REPAIRS
5. GENERAL
6. REMOVAL AND DISASSEMBLY (Type A)
7. CLEANING
8. ASSEMBLY (Type A)
9. REMOVAL AND DISAASSEMBLY (Type B)
10. CLEANING
11. ASSEMBLY (Type B)
12. INSTALLATION (Type A and Type B)
13. CHECKS AND ADJUSTMENTS
14. GENERAL
15. CHECK THE ALTERNATOR FOR LOW OUTPUT (Type A or Type B)
16. CHECK THE ALTERNATOR FOR HIGH OUTPUT (Type A or Type B)
17. CHECK THE CIRCUIT FOR THE BRUSHES
18. Delco Alternators
19. Motorola Alternators
20. CHECK THE DIODES
21. CHECK THE DIODE BRIDGE
22. Delco and LeeceNeville Alternators
23. Motorola Alternators
24. CHECK THE FIELD WINDING FOR THE ROTOR
25. CHECK THE WINDINGS IN THE STATOR
26. CHECK THE VOLTAGE REGULATOR
27. TROUBLESHOOTING
28. THE FRAME
29. GENERAL
30. DESCRIPTION
31. REPAIRS
32. COUNTERWEIGHT
33. Removal
34. COUNTERWEIGHT
35. Installation
36. Removal
37. Installation
38. OVERHEAD GUARD
39. Removal
40. Installation
41. OPERATOR RESTRAINT SYSTEM
42. RADIATOR
43. Removal
44. Installation
45. EXHAUST SYSTEM
46. Muffler Replacement
47. Removal
48. Installation
49. FUEL AND HYDRAULIC TANKS
50. Inspection
51. Repairs, Small Leaks
52. Repairs, Large Leaks
53. Cleaning
54. Other Methods Of Preparation For Repair
55. SAFETY LABELS
56. Cab Repalacement
57. Window Repalcement
58. Windshield Wipers, Heater and Fan
59. Material Specifications For Cab Windows
60. Cab Heater Hoses
61. INTRODUCTION
62. GENERAL
63. DESCRIPTION
64. OPERATION
65. REPAIRS
66. STEERING WHEEL AND COLUMN ASSEMBLY
67. TYPE A STEERING COLUMN ASSEMBLY
68. Removal And Disassembly
69. Assembly And Installation
70. TYPE A STEERING COLUMN
71. TYPE A STEERING COLUMN
72. TYPE B STEERING COLUMN
73. Removal And Disassembly
74. Assembly And Installation
75. TYPE B STEERING COLUMN
76. Disassembly of Steering Control Unit
77. Cleaning of Steering Control Unit
78. Assembly of Steering Control Unit
79. CHECKS AND ADJUSTMENTS
80. REMOVE AIR FROM THE SYSTEM
81. TROUBLESHOOTING
82. INTRODUCTION
83. DESCRIPTION
84. OPERATION
85. Flow Control Valve
86. Relief Valve
87. REPAIRS
88. REMOVAL
89. DISASSEMBLY
90. CLEANING
91. INSPECTION
92. ASSEMBLY
93. INSTALLATION
94. CHECKS AND ADUSTMENTS
95. CHECK THE OUTPUT OF THE PUMP
96. CHECK FOR AIR IN THE HYDRAULIC SYSTEM
97. TROUBLESHOOTING
98. INTRODUCTION
99. GENERAL
100. DESCRIPTION
101. OPERATION
102. Lift Section
103. Tilt Section
104. Relief Valve
105. SOLENOID VALVE FOR AUXILIARY FUNCTION
106. Operation
107. REPAIRS
108. MAIN CONTROL VALVE
109. Removal and Disassembly
110. Cleaning and Inspection
111. Assembly
112. Installation
113. SOLENOID VALVE FOR AUXILIARY FUNCTION
114. Removal and Disassembly
115. Assembly and Installation
116. CHECKS AND ADJUSTMENTS
117. PRESSURE RELIEF VALVES
118. Primary Relief Valve
119. Seconday Relief Valve
120. CONTROL LEVER ARRANGEMENT
121. TROUBLESHOOTING
122. SPECIFICATIONS
123. PERKINS DIESEL ENGINES, SERIES 1000
124. GENERAL
125. GENERAL SAFETY RULES
126. Viton Seals
127. DESCRIPTION
128. Engine Serial Number Codes
129. Engine Data
130. 4 ENGINE
131. 4T ENGINE
132. 6 ENGINE
133. 6T ENGINE
134. REMOVAL AND INSTALLATION
135. CYLINDER HEAD ASSEMBLY
136. VALVE COVER
137. Removal
138. Installation
139. ROCKER ARM ASSEMBLY
140. Removal
141. Installation
142. Disassembly
143. Inspection
144. Assembly
145. VALVE CLEARANCE ADJUSTMENTS
146. Four Cylinder Engines
147. Six Cylinder Engines
148. VALVE SPRINGS
149. CYLINDER HEAD ASSEMBLY
150. Removal
151. Installation
152. VALVES AND VALVE SPRINGS
153. Removal
154. Inspection
155. Installation
156. VALVE GUIDES
157. Inspection
158. Removal
159. Installation
160. CYLINDER HEAD AND VALVE SEATS
161. Inspection
162. Repair
163. Installation Of New Valve Seats
164. PISTON AND CONNECTING ROD ASSEMBLIES
165. ROD BEARINGS
166. Removal
167. Installation
168. PISTON AND CONNECTING ROD ASSEMBLY
169. Service Note
170. Removal
171. Installation
172. PISTON RINGS
173. Removal
174. Inspection
175. Installation
176. PISTON AND CONNECTING ROD
177. Disassembly
178. Inspection
179. Installation
180. PISTON COOLING JETS
181. Removal
182. Installation
183. CRANKSHAFT ASSEMBLY
184. GENERAL
185. CRANKSHAFT PULLEY
186. Removal, Engines AA and AB
187. Installation, Engines AA and AB
188. Removal, Engines YA and YB
189. Installation, Engines YA and YB
190. REAR OIL SEAL
191. Replacement
192. MAIN BEARINGS
193. Removal
194. Installation
195. THRUST WASHERS
196. Check The Axial Movement Of The Crankshaft
197. Removal
198. Installation
199. CRANKSHAFT
200. Removal
201. Inspection
202. Installation
203. TIMING CASE AND TIMING GEARS
204. GENERAL
205. TIMING CASE COVER
206. Removal
207. Installation
208. FRONT OIL SEAL
209. Removal
210. Installation
211. IDLER GEAR AND HUB
212. Removal
213. Installation
214. GEAR FOR THE FUEL INJECTION PUMP OR THE CAMSHAFT GEAR
215. Removal
216. Installation
217. CRANKSHAFT GEAR
218. Removal
219. Installation
220. TIMING CASE
221. Removal
222. Installation
223. CAMSHAFT AND TAPPETS
224. Removal
225. Installation
226. ENGINE BLOCK ASSEMBLY
227. DESCRIPTION
228. ENGINE BLOCK
229. Disassembly
230. Inspection
231. Assembly
232. CYLINDER LINER
233. Inspection
234. Hone
235. Removal
236. Installation
237. TURBOCHARGER, ENGINES AB AND YB
238. GENERAL
239. Removal
240. Installation
241. Clean The Impeller And Compressor Housing
242. LUBRICATION SYSTEM
243. GENERAL
244. OIL FILTER, REPLACEMENT
245. OIL SUMP
246. Removal
247. Installation
248. OIL PUMP
249. Removal
250. Inspection
251. Installation
252. RELIEF VALVE
253. Removal
254. Disassembly
255. Inspection
256. Installation
257. FUEL SYSTEM
258. DESCRIPTION
259. CAV FUEL INJECTION PUMP
260. Removal
261. Installation
262. CAV FUEL INJECTION PUMP, CHECKS AND ADJUSTMENTS
263. Timing Gear Marks
264. How To Set Number 1 Piston To TDC On The Compression Stroke
265. Check The Valve Timing
266. Check The Timing Of The Fuel Injection Pump
267. Check The Timing Mark Of The Fuel Injection Pump
268. Check The Engine Timing Mark
269. REMOVE AIR FROM THE FUEL SYSTEM
270. Fuel Injection Pump With Vent Tube
271. Fuel Injection Pump With Vent Screw
272. FUEL FILTER (REPLACEMENT)
273. FUEL INJECTORS
274. Removal
275. Inspection
276. Installation
277. FUEL PUMP
278. Removal
279. Disassembly
280. Assembly
281. Installation
282. Test
283. COOLING SYSTEM
284. GENERAL
285. THERMOSTAT
286. Replacement
287. COOLANT PUMP
288. Removal
289. Disassembly
290. Assembly
291. Installation
292. FAN AND FAN DRIVE
293. Removal
294. Disassembly
295. Assembly
296. Installation
297. OIL COOLER
298. Removal, Engine AB
299. Removal, Engines YA and YB
300. Disassembly And Assembly
301. Installation, Engine AB
302. Installation, Engines YA and YB
303. ByPass Valve, Oil Cooler
304. FLYWHEEL AND FLYWHEEL HOUSING
305. GENERAL
306. FLYWHEEL
307. Removal
308. Ring Gear (Replacement)
309. Installation
310. FLYWHEEL HOUSING
311. Removal
312. Installation
313. ELECTRICAL EQUIPMENT
314. DRIVE BELTS
315. ALTERNATOR
316. STARTER MOTOR
317. Removal
318. Installation
319. COLD START AID
320. AIR COMPRESSOR, ENGINES YA AND YB
321. GENERAL
322. Air Compressor, Removal, WABCO
323. Compressor Drive, Inspection
324. Air Compressor, Installation, WABCO
325. Compressor Drive, Disassembly, WABCO
326. Compressor Drive, Assembly, WABCO
327. Air Compressor, Removal, BENDIX
328. Air Compressor, Installation, BENDIX
329. Compressor Drive, Disassembly, BENDIX
330. Compressor Drive, Assembly, BENDIX
331. ENGINE SPECIFICATIONS
332. CYLINDER HEAD ASSEMBLY
333. Cylinder Head
334. Valve Guides
335. Inlet Valves
336. Exhaust Valves
337. Double Valve Springs To Outer
338. Double Valve Springs To Inner
339. Single Valve Springs
340. Tappets
341. Rocker Arm Shaft
342. Rocker Arms And Bushings
343. PISTON AND CONNECTING RODS
344. Pistons, Engines AA And YA
345. Pistons, Engines AB And YB
346. Piston Rings, Engines AA And YA
347. Piston Rings, Engines AB And YB
348. Connecting Rods, Engines AB And YB
349. Connecting Rods, Engines AB And YB
350. Piston Pins, Engines AA And YA
351. Piston Pins, Engines AB and YB
352. Small End Bushings, Engines AA And YA
353. Small End Bushings, Engines AB And YB
354. Connecting Rod Bearings, Engines AA And YA
355. Connecting Rod Bearings, Engines AB And YB
356. Piston Cooling Jets, Engines AB And YB
357. CRANKSHAFT ASSEMBLY
358. Crankshaft
359. Crankshaft Heat Treatment
360. Crankshaft Overhaul
361. Main Bearings
362. Crankshaft Thrust Washers
363. TIMING CASE AND DRIVE ASSEMBLY
364. Camshaft
365. Camshaft Thrust Washer
366. Camshaft Gear
367. Gear For Fuel Injection Pump
368. Crankshaft Gear
369. Idler Gear And Hub
370. ENGINE BLOCK ASSEMBLY
371. Engine Block
372. Cylinder Liners
373. TURBOCHARGER
374. LUBRICATION SYSTEM
375. Oil Pump, Engines AA And AB
376. Oil Pump, Engines YA And YB
377. Relief Valve
378. Oil Filter
379. FUEL SYSTEM
380. Cav Fuel Injection Pump
381. FUEL INJECTORS
382. Fuel Pump, Engines AA And AB
383. Fuel Pump, Engines YA And YB
384. Fuel Filter
385. COOLING SYSTEM
386. Coolant Pump
387. Thermostat
388. Fan Drive Housing
389. FLYWHEEL AND HOUSING
390. Limits for flywheel run out and alignment (total indicator reading).
391. ELECTRICAL EQUIPMENT
392. Alternator
393. Starter Motor
394. Cold Start Aid
395. TORQUE SPECIFICATIONS
396. SPECIAL TOOLS
397. GM 4.3 LITRE V-6
398. INTRODUCTION
399. DESCRIPTION
400. ENGINE, REMOVAL AND INSTALLATION
401. CYLINDER HEAD
402. Removal And Disassembly
403. Cleaning And Inspection
404. Repairs, Valve Guides and Seats
405. Repairs, Valves
406. Repairs, Valve Seats
407. Valve Springs
408. Studs For The Rocker Arms (Early Models)
409. Studs For The Rocker Arms (Late Models)
410. Assembly And Installation
411. CYLINDER BLOCK, CLEANING AND INSPECTION
412. PISTON BORE PREPARATION
413. ENGINE MOUNTS
414. LUBRICATION SYSTEM
415. Oil Pump, Removal and Disassembly
416. Cleaning and Inspection
417. Oil Pump, Assembly and Installation
418. Oil Sump, Installation
419. TIMING COVER, TIMING SPROCKETS, CAMSHAFT AND VALVE LIFTERS
420. Timing Cover, Removal
421. Installation
422. Timing Sprockets, Removal
423. Timing Sprockets, Installation
424. Camshaft, Removal
425. Camshaft, Inspection
426. Camshaft, Installation
427. Balance Shaft, Removal
428. Balance Shaft, Installation
429. Hydraulic Valve Lifters, Removal
430. Hydraulic Valve Lifters, Disassembly
431. Hydraulic Valve Lifters, Cleaning And Inspection
432. Hydraulic Valve Lifters, Assembly
433. Hydraulic Valve Lifters, Installation
434. CRANKSHAFT
435. Removal
436. Inspection and Repair
437. How To Check The Clearance Between The Main Bearings And Their Journals
438. Installation
439. PISTON AND CONNECTING ROD ASSEMBLIES
440. Connecting Rod Bearings, Replacement
441. Piston And Connecting Rod Assemblies, Removal
442. Disassembly
443. Piston, Cleaning And Inspection
444. Cylinder Bores, Inspection And Repair
445. Piston Rings
446. Assembly
447. Piston And Connecting Rod Assemblies, Installation
448. FLYWHEEL AND FLYWHEEL HOUSING
449. Flywheel Repairs
450. Flywheel, Installation
451. Flywheel Housing

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