Hyster H17.00-32.00C, H20.00-32.00F Three-Speed Powershift Transmission Maintenance And Repair

Hyster H17.00-32.00C, H20.00-32.00F Three-Speed Powershift Transmission Maintenance And Repair - Image 2

Hyster H17.00-32.00C, H20.00-32.00F Three-Speed Powershift Transmission Maintenance And Repair - Image 3

Hyster H17.00-32.00C, H20.00-32.00F Three-Speed Powershift Transmission Maintenance And Repair - Image 4

Hyster H17.00-32.00C, H20.00-32.00F Three-Speed Powershift Transmission Maintenance And Repair - Image 5

hyster h1700 3200c h2000 3200f three speed powershift transmission maintenance and repair 2

hyster h1700 3200c h2000 3200f three speed powershift transmission maintenance and repair 3

Hyster H17.00-32.00C, H20.00-32.00F Three-Speed Powershift Transmission Maintenance And Repair

$30.00

Type Of Manual: Maintenance And Repair
Number of Pages: 1039
Size: 45.9MB
Format: PDF

Category: Hyster Service Manual PDF

Model List:
- H17.00-32.00C, H20.00-32.00F Three-Speed Powershift Transmission

1. RM0375-(07-2005)-UK-EN
1.1. Three-Speed Powershift Transmission
1.2. Safety Precautions Maintenance and Repair
1.3. General
1.4. Mechanical Description
1.5. General
1.6. Torque Converter
1.7. Description
1.8. Operation
1.9. Clutch Assemblies
1.10. Description
1.11. Operation
1.12. Forward Shaft
1.13. Reverse Shaft
1.14. First Speed Shaft
1.15. Output Shaft
1.16. Hydraulic Operation
1.17. Sump, Filter, and Pump
1.18. Shift Control Valve
1.19. Solenoid Valves
1.20. Inching Spool
1.21. Direction Spools
1.22. Range Spools
1.23. Modulator Valve and Manifold Block
1.24. Operation
1.25. Transmission Control System H17.00-32.00C (H370-700C)
1.26. Transmission Control System H20.00-32.00F (H440-700F) (without a
1.27. Transmission Control System H20.00-32.00F (with auto shift APC 1
1.28. Gear Selector
1.29. Hydraulic Circuits
1.30. Cooling and Lubrication
1.31. Operation of Transmission, Neutral
1.32. Operation of Transmission, Forward – First
1.33. Operation of Transmission, Reverse – First
1.34. Operation of Transmission, Forward – Second
1.35. Operation of Transmission, Forward – Third – Inching
1.36. Automatic Powershift Controller (APC 100)
1.37. General
1.38. Functional Descriptions
1.39. Automatic Shifting
1.40. Declutch Mode
1.41. Direction Change Inhibition
1.42. Downshift Inhibition
1.43. Drive Engagement Inhibition
1.44. Turbine (Output) Speed Sensor Signal Loss Warning
1.45. Parking Brake Mode
1.46. Speed Sensors
1.47. System Overview
1.48. Automatic/Manual (Pin 9)
1.49. Declutch (Pin 8)
1.50. Converter Temperature (Pin 7)
1.51. Engine Speed (Pins 28, 29)
1.52. Turbine (Output) Speed (Pins 30,31)
1.53. Parking Brake (Pin 25)
1.54. Throttle Switch (Pin 23)
1.55. Outputs
1.56. Diagnostic LEDs
1.57. Shift Solenoids (Pins 12, 13, 14, 15)
1.58. Transmission Warning Indicator (Pin 37)
1.59. Component Specifications
1.60. APC 100 Unit
1.61. Bypass Box and Bypass Plug
1.62. APC 100 Output Fuse
1.63. Remove and Install
1.64. Failure Modes
1.65. APC 100 Unit
1.66. Automatic/Manual (Pin 9)
1.67. Declutch (Pin 8)
1.68. Engine Speed (Pins 28, 29)
1.69. Gear Selection (Pins 1, 2, 20, 21)
1.70. Outputs
1.71. Output Speed (Pins 30, 31)
1.72. Parking Brake (Pin 25)
1.73. Throttle Switch (Pin 23)
1.74. Diagnostic Procedures
1.75. Checking Speed Sensor Circuit
1.76. Checking Turbine (Output) Speed Sensor Circuit
1.77. Checking Shift Solenoid Circuits
1.78. Table 1. Engine Speed Sensor Specifications
1.79. Table 2. Turbine (Output) Speed Sensor Specifications
1.80. Table 3. Shift Solenoid Output Logic
1.81. Table 4. APC 100 Pin Connections to Wiring Harness
2. RM0376-(09-1997)-UK-EN
2.1. Three-Speed Powershift Transmission
2.2. Safety Precautions Maintenance and Repair
2.3. General
2.4. Transmission Repair
2.5. Disassemble
2.6. Inspect
2.7. Assemble
2.8. Install
2.9. Modulator Valve and Manifold Block Repair
2.10. Disassemble
2.11. Clean and Inspect
2.12. Assemble
2.13. Install
2.14. Shift Control Valve Repair
2.15. Disassemble
2.16. Clean and Inspect
2.17. Assemble
2.18. Install
2.19. Oil Pump Repair
2.20. Disassemble
2.21. Clean and Inspect
2.22. Assemble and Install
2.23. Transmission Control Assembly Repair
2.24. H17.00-32.00C (H360-700C)
2.25. Remove and Disassemble
2.26. Assemble and Install
2.27. H20.00-32.00F (H440-700F/FS)
2.28. Remove and Disassemble
2.29. Assemble and Install
2.30. Torque Converter Stall Speed Check
2.31. Transmission Oil Pressure Check
2.32. Clutch and Pump Circuits Pressure Checks (Check Port 1)
2.33. Torque Converter Circuit Pressure Check (Check Port 2)
2.34. Troubleshooting
2.35. Table 1. Pressure Check Ports
3. RM0429-(04-1997)-UK-EN
3.1. INTRODUCTION
3.2. STEERING WHEEL AND COLUMN ASSEMBLY
3.3. STEERING CONTROL UNIT
3.4. FLOW AMPLIFIER
3.5. CHECKS AND ADJUSTMENTS
3.6. TROUBLESHOOTING
4. RM0472-(04-1992)-UK-EN
4.1. INTRODUCTION
4.2. REPAIRS
4.3. CHECKS AND ADJUSTMENTS
4.4. TROUBLESHOOTING
5. RM0486-(05-1992)-UK-EN
5.1. INTRODUCTION
5.2. REPAIRS
6. RM0487-(01-2010)-UK-EN
6.1. Periodic Maintenance
6.2. Safety Precautions Maintenance and Repair
6.3. General
6.4. Serial Number Data
6.5. How to Move Disabled Lift Truck
6.6. How to Tow Lift Truck
6.7. How to Put Lift Truck on Blocks
6.8. How to Raise Drive Tires
6.9. How to Raise Steering Tires
6.10. How to Clean a Lift Truck
6.11. Maintenance Schedule
6.12. Maintenance Procedures Every 8 Hours or Daily
6.13. How to Make Checks With Engine Stopped
6.14. Hydraulic System Oil
6.15. Engine Oil
6.16. Drive Belt
6.17. Cooling System
6.18. Battery
6.19. Air Filter
6.20. Fuel System
6.21. Water Separator (Fuel Filter)
6.22. Tires and Wheels
6.23. Forks, Mast, and Lift Chains, Inspect
6.24. Safety Labels
6.25. Operator Restraint System
6.26. How to Make Checks With Engine Running
6.27. Gauges, Lights, Horn, Fuses, Control Levers, and Pedals
6.28. Transmission Oil
6.29. Lift System Operation
6.30. Attachments
6.31. Hydraulic Oil Filters
6.32. Steering System
6.33. Maintenance Procedures Every 250 Hours or 2 Months
6.34. Engine Oil and Filter
6.35. Drive Shaft
6.36. Steering Axle
6.37. Lift Chains
6.38. Wear Check
6.39. Lubrication
6.40. Adjustments
6.41. Wheel Nuts
6.42. Hydraulic Tank Breathers
6.43. Air Filter, Heater
6.44. Drive Axle and Differential
6.45. Container Attachments
6.46. Drive Belt
6.47. Maintenance Procedures Every 500 Hours or 4 Months
6.48. Transmission Oil Filter
6.49. Fuel Filters
6.50. Coolant Filter
6.51. Maintenance Procedures Every 1000 Hours or 6 Months
6.52. Steer Wheel Bearing Nut
6.53. Transmission Oil
6.54. Other Lubrication
6.55. Fuel System
6.56. Idle Speed
6.57. Governed Speed
6.58. Maintenance Procedures Every 2000 Hours or Yearly
6.59. Hydraulic System
6.60. Steer Wheel Bearings
6.61. Drive Wheel Bearings
6.62. Differential and Drive Axle
6.63. Tilt Cab Operation
6.64. Raise Cab
6.65. Lower Cab
6.66. Fuel System Air Removal
6.67. Safety Procedures When Working Near Mast
6.68. Lift and Tilt System Leaks Check
6.69. Lift System
6.70. Tilt System
6.71. Wheels and Tires
6.72. Remove Wheels From Lift Truck
6.73. Remove Tire From Wheel
6.74. Install Wheel in Tire
6.75. Install Tire on Wheel
6.76. Add Air to Tires
6.77. Install Wheels
6.78. Table 1. Maintenance Schedule
6.79. Table 2. Maintenance Schedule, Container Attachments
6.80. Table 3. Steer Wheel Nut Torque Specifications
7. RM0488-(03-1992)-UK-EN
8. RM0489-(12-2009)-UK-EN
8.1. Capacities and Specifications
8.2. Safety Precautions Maintenance and Repair
8.3. Lift Truck Weights
8.4. Container Attachment Weights
8.5. Mast Speeds
8.6. Tier 2/3
8.7. Engine Specifications
8.8. Specifications
8.9. Capacities
8.10. Electrical System
8.11. Transmission Pressures
8.12. Torque Specifications
8.13. Brake System
8.14. Container Attachment
8.15. Differential
8.16. Drive Line and Axle
8.17. Hydraulic System Selector Valve
8.18. Mast and Carriages
8.19. Steering
8.20. Torque Converter
8.21. Transmission
9. RM0491-(04-1992)-UK-EN
9.1. INTRODUCTION
9.2. REPAIRS
9.3. CHECKS AND ADJUSTMENTS
9.4. TROUBLESHOOTING
10. RM0492-(03-2003)-UK-EN
10.1. Hydraulic System
10.2. Safety Precautions Maintenance and Repair
10.3. General
10.4. Description and Operation
10.5. Hydraulic Module
10.6. Main Control Valves
10.7. Remote Control Valve
10.8. Lift Manifold
10.9. Accumulator Charge Valve
10.10. Relief Valve and Pressure Reducing Valves
10.11. Directional Control Valve
10.12. Return Control Solenoid Valves
10.13. Carriage Solenoid Valves
10.14. Heat Exchanger System
10.15. Steering Control System
10.16. Brake System
10.17. Lift and Lower Circuit
10.18. Description
10.19. Operation
10.20. Lift Circuit, Normal Speed (Heavy Load)
10.21. Lift Circuit, High Speed (Light Load)
10.22. Two-Speed Cartridge
10.23. Lowering
10.24. Lowering Control Valves
10.25. Repairs
10.26. General
10.27. Hydraulic Module, Remove
10.28. Hydraulic Module, Install
10.29. Remote Control Valve
10.30. Main Control Valves
10.31. Lift Manifold
10.32. Checks and Adjustments
10.33. Pilot Pressure, Check
10.34. Main Control Valves Relief Pressure, Check
10.35. Two-Speed Cartridge, Check
10.36. Tilt Control Circuit
10.37. Description
10.38. Operation
10.39. Tilt Spool
10.40. Relief Valves in Main Control Valve
10.41. Relief Valves, Tilt Lock
10.42. Repairs
10.43. General
10.44. Relief Valves, Tilt Lock, Disassemble
10.45. Clean and Inspect
10.46. Checks and Adjustments
10.47. Main Control Valve Relief Pressure, Check
10.48. Flow Control Valves Repair
10.49. Description
10.50. Accumulator Charge Valve
10.51. Relief Valves
10.52. Pressure Reduction Valves
10.53. Repairs
10.54. Accumulator Charge Valve
10.55. Relief Valve
10.56. Pressure Reduction Valves
10.57. Checks and Adjustments
10.58. Relief Valves, Check and Adjust
10.59. Pressure Reduction Valves Check
10.60. Solenoid Valves Repair
10.61. Description
10.62. Directional Control Valve, Carriage/Attachment
10.63. Repairs
10.64. Directional Control Valve, Carriage/Attachment
10.65. Return Control Solenoid Valves
10.66. Return Control Solenoid
10.67. Carriage Solenoid Valves
10.68. Over Lowering Interrupt
10.69. Lift Interrupt
10.70. Checks and Adjustments
10.71. Torque Specifications
10.72. Control Valves
10.73. Remote Control Valve
10.74. Control Valve, Carriage/Attachment
10.75. Carriage Solenoid Valve
10.76. Specifications
10.77. Hydraulic Pump Output at 2500 rpm and 13.8 MPa ( 2000 psi)
10.78. Pressure Reduction Valves
10.79. Relief Pressures at 2500 rpm
10.80. Main Hydraulic Filters
10.81. Tank Capacity
10.82. Troubleshooting
10.83. Control Valves
10.84. Remote Control Valve
10.85. Flow Control Valves
10.86. Accumulator Charge Valve and Accumulator
10.87. Pressure Reduction Valve 2.1 MPa ( 300 psi)
10.88. Pressure Reduction Valve 10.3 MPa ( 1500 psi)
10.89. Solenoid Valves
10.90. Control Valve for Carriage and Attachment
10.91. Table 1. Accumulator Charge Valve Pressures
11. RM0626-(11-2001)-UK-EN
11.1. Cooling System
11.2. Safety Precautions Maintenance and Repair
11.3. General
11.4. Description
11.5. Radiator
11.6. Radiator Cap
11.7. Thermostat
11.8. Water Pump
11.9. Fan and Fan Shroud
11.10. Cooling System Checks
11.11. Radiator
11.12. Thermostat
11.13. Water Pump
11.14. Exhaust Leaks
11.15. Fan and Fan Shroud
11.16. Radiator Cleaning
11.17. Troubleshooting
12. RM0002-(01-2016)-UK-EN
12.1. General
12.2. Description
12.3. Alternator Repair
12.4. General Check and Adjustment
12.5. Low Output Check (Type A or Type B)
12.6. High Output Check (Type A or Type B)
12.7. Brushes Circuit Check
12.8. Diodes Check
12.9. Diode Bridge Check
12.10. Rotor Field Winding Check
12.11. Stator Windings Check
12.12. Voltage Regulator Check
12.13. Troubleshooting
13. RM0047-(10-2011)-UK-EN
13.1. Planetary Gear Axle
13.2. Safety Precautions Maintenance and Repair
13.3. General
13.4. Description
13.5. Operation
13.6. Planetary Gear Axle Repair
13.7. Disassemble
13.8. Planetary Axle, Disassemble
13.9. Assemble and Install
13.10. Planetary Axle, Assemble
13.11. Torque Specifications
13.12. Troubleshooting
13.13. Table 1. Axle-to-Frame Fasteners
13.14. Table 2. Standard Torque Values for Axle Fasteners
13.15. Table 3. Drive Wheel Nut Torque
14. RM0071-(03-2006)-UK-EN
14.1. Steering Axle
14.2. Safety Precautions Maintenance and Repair
14.3. General
14.4. Description
14.5. Steering Axle Repair
14.6. Install
14.7. Steering Cylinder Repair
14.8. Inspect
14.9. Assemble
14.10. Install
14.11. H7.00-12.50H (H150-275H), H13.50-16.00B (H300-350B), P7.00-9.00B
14.12. H360-620B Models
14.13. H16.00-30.00C (H360-650C), H20.00-32.00F (H440-700F/FS), and H36

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