Hyster H2.0A, H2.5A6, H2.5A, H3.0A, H3.5A (H40A, H50A6, H60A, H70A) Operator Cap Service Manual

Hyster H2.0A, H2.5A6, H2.5A, H3.0A, H3.5A (H40A, H50A6, H60A, H70A) Operator Cap Service Manual - Image 2

Hyster H2.0A, H2.5A6, H2.5A, H3.0A, H3.5A (H40A, H50A6, H60A, H70A) Operator Cap Service Manual - Image 3

Hyster H2.0A, H2.5A6, H2.5A, H3.0A, H3.5A (H40A, H50A6, H60A, H70A) Operator Cap Service Manual - Image 4

Hyster H2.0A, H2.5A6, H2.5A, H3.0A, H3.5A (H40A, H50A6, H60A, H70A) Operator Cap Service Manual - Image 5

hyster h20a h25a6 h25a h30a h35a h40a h50a6 h60a h70a operator cap service manual 2

hyster h20a h25a6 h25a h30a h35a h40a h50a6 h60a h70a operator cap service manual 3

Hyster H2.0A, H2.5A6, H2.5A, H3.0A, H3.5A (H40A, H50A6, H60A, H70A) Operator Cap Service Manual

$30.00

Type Of Manual: Service Manual
Number of Pages: 664
Size: 93.0MB
Format: PDF

Category: Hyster Service Manual PDF

Model List:
- H2.0A, H2.5A6, H2.5A, H3.0A, H3.5A (H40A, H50A6, H60A, H70A) Operator Cap

1. RM2298-(05-2021)-US-EN
1.1. Introduction
1.1.1. General
1.2. Overhead guard and cab repair
1.2.1. Overhead guard repair
1.2.1.1. Install
1.2.2. Cab components repair
1.3. Heater and air conditioner repair
1.3.1. Heater repair
1.3.2. Air conditioner repair
1.4. Operator station repair
1.4.1. Seat repair-Full Suspension Vinyl
1.4.1.1. Disassemble
1.4.1.2. Assemble
1.4.1.3. Install
1.4.2. Operator restraint system repair
1.4.2.1. Description
1.4.3. Pedals and linkage repair
1.4.3.1. Brake pedal
1.4.3.2. Throttle pedal
1.4.3.3. Parking brake
2. RM2299-(07-2021)-US-EN
2.1. Introduction
2.1.1. General
2.1.2. Engine identification
2.1.2.1. Major engine component identification
2.1.2.2. Location of labels
2.2. Diesel engine repair
2.2.1. Diesel engine specifications
2.2.1.1. Cylinder head specifications
2.2.1.2. Camshaft and timing gear train specifications
2.2.1.3. Crankshaft and piston specifications
2.2.1.4. Cylinder block specifications
2.2.1.5. Special torque chart
2.2.2. Diesel cylinder head repair
2.2.2.1. Disassembly of Cylinder Head
2.2.2.2. Clean and Inspect
2.2.2.3. Assemble and Install
2.2.3. Diesel timing gear case repair
2.2.3.1. Timing gear case cover
2.2.3.2. Timing gear case
2.2.4. Diesel camshaft and cylinder block repair
2.2.4.1. Remove engine components
2.2.4.2. Disassemble
2.2.4.3. Inspect
2.2.4.4. Assemble
2.2.4.5. Install
2.2.5. Diesel lubrication system repair
2.2.5.1. Check engine lubricating oil pressure
2.2.5.2. Clean and inspect
2.2.5.3. Install
2.2.5.4. Oil pump service information
2.2.6. Diesel fuel system repair
2.2.6.1. Fuel system components
2.2.6.2. Install
2.2.7. Diesel flywheel repair
2.2.7.1. Install
2.2.8. Diesel electrical system repair
2.2.8.1. Starter
2.2.8.2. Alternator
2.2.8.3. Engine Control Unit
2.2.9. Diesel exhaust and after treatment repair
2.2.9.1. Diesel Particulate Filter (DPF) System
2.2.9.2. Exhaust Gas Recirculation (EGR) system
2.2.9.3. Intake throttle
2.2.9.4. Exhaust throttle
2.2.10. Diesel engine checks, adjustments, and calibrations
2.2.10.1. Valve Clearance Adjustments
2.2.10.2. Alternator checks
2.2.10.3. Exhaust and aftertreatment
2.2.11. Special tools for diesel engines
2.3. LPG engine repair
2.3.1. LPG engine specifications
2.3.1.1. Cylinder head specifications
2.3.1.2. Camshaft and timing gear train specifications
2.3.1.3. Crankshaft and piston specifications
2.3.1.4. Cylinder block specifications
2.3.1.5. Fuel specifications
2.3.1.6. Oil pump service information
2.3.1.7. Special torque chart
2.3.2. LPG cylinder head repair
2.3.2.1. Disassemble cylinder head
2.3.2.2. Clean and Inspect
2.3.2.3. Assemble
2.3.2.4. Install
2.3.3. LPG timing gear case repair
2.3.3.1. Timing gear case cover
2.3.3.2. Timing gear case
2.3.3.3. Inspect
2.3.3.4. Install
2.3.4. LPG camshaft and cylinder block repair
2.3.4.1. Remove the engine components
2.3.4.2. Disassemble
2.3.4.3. Inspect
2.3.4.4. Assemble
2.3.4.5. Install
2.3.4.6. Install the engine components
2.3.5. LPG lubrication system repair
2.3.5.1. Check engine lubricating oil pressure
2.3.5.2. Assemble
2.3.5.3. Install
2.3.5.4. Oil pump service information
2.3.6. LPG fuel system repair
2.3.6.1. Fuel system components
2.3.6.2. Install
2.3.7. LPG flywheel repair
2.3.7.1. Inspect
2.3.7.2. Install
2.3.8. LPG electrical system repair
2.3.8.1. Starter
2.3.8.2. Alternator
2.3.9. LPG exhaust and aftertreatment repair
2.3.9.1. Inspect
2.3.9.2. Install
2.3.10. LPG engine checks, adjustments, and calibrations
2.3.10.1. Timing gear checks
2.3.10.2. Valve Clearance Adjustments
2.3.11. Special tools for LPG engines
2.4. Bi-fuel engine repair
2.4.1. Bi-fuel engine specs
2.4.2. Bi-fuel cylinder head repair
2.4.3. Bi-fuel timing gear case repair
2.4.4. Bi-fuel camshaft and cylinder block repair
2.4.5. Bi-fuel lubrication system repair
2.4.6. Bi-fuel fuel system repair
2.4.7. Bi-fuel flywheel repair
2.4.8. Bi-fuel electrical system repair
2.4.9. Bi-fuel exhaust and aftertreatment repair
2.4.10. Bi-fuel engine checks, adjustments, and calibrations
2.4.11. Special tools for bi-fuel engines
2.5. CNG engine repair
2.5.1. CNG engine specs
2.5.2. CNG cylinder head repair
2.5.3. CNG timing gear case repair
2.5.4. CNG camshaft and cylinder block repair
2.5.5. CNG lubrication system repair
2.5.6. CNG fuel system repair
2.5.7. CNG flywheel repair
2.5.8. CNG electrical system repair
2.5.9. CNG exhaust and aftertreatment repair
2.5.10. CNG engine checks, adjustments, and calibrations
2.5.11. Special tools for CNG engines
3. RM2300-(05-2021)-US-EN
3.1. Introduction
3.1.1. General
3.2. Cooling system repair
3.2.1. Fan repair
3.2.1.1. Inspect
3.2.1.2. Install
3.2.2. Water pump repair
3.2.2.1. Disassemble
3.2.2.2. Install
3.2.3. Radiator repair
3.2.3.1. Install
3.2.4. Cooling system flushing
3.3. Cooling system checks, adjustments, and calibrations
3.3.1. Hose check
3.3.2. Flow restriction check
3.3.2.1. Check for water flow restrictions in the radiator
3.3.3. Exhaust leak check
3.3.4. Thermostat and cooling system sensors check
3.3.4.1. Inspect
4. RM2302-(05-2021)-US-EN
4.1. Introduction
4.1.1. General
4.2. Hydraulic system repair
4.2.1. Hydraulic pump repair
4.2.1.1. Disassemble
4.2.1.2. Inspect
4.2.1.3. Assembly
4.2.1.4. Install
4.2.1.5. Variable Displacement Pump Checks and Adjustments
4.2.2. Hydraulic control valve repair
4.2.2.1. Manual Control Valve
4.2.2.2. Electronic Control Valve
4.2.2.3. Pressure Relief Valve Check and Adjustment
4.2.3. Hydraulic supply and return repair
4.2.3.1. Hydraulic Supply and Return Hoses
4.2.3.2. Mast Hoses
4.2.3.3. Hydraulic Tank
4.3. Steer system hydraulics repair
4.3.1. Steering pump repair
4.3.1.1. Disassemble
4.3.1.2. Inspect
4.3.1.3. Assemble
4.3.1.4. Install
4.4. Brake system hydraulics repair
4.4.1. Wet brake hydraulics repair
4.4.2. Dry brake hydraulics repair
4.5. Cylinder repair
4.5.1. Tilt cylinder repair
4.5.1.1. Disassemble
4.5.1.2. Inspect
4.5.1.3. Assemble
4.5.1.4. Install
4.5.1.5. Tilt Cylinders, Adjust
4.5.1.6. Tilt Cylinder Leak Check
4.5.2. Lift cylinder repair
4.5.2.1. Two-Stage Limited-Free-Lift (LFL)
4.5.2.2. Two-Stage Full-Free-Lift (FFL)
4.5.2.3. Three-Stage Full-Free-Lift (FFL)
4.5.2.4. Free-Lift Cylinder
4.5.2.5. Seal Kit Installation
4.5.2.6. Lift Cylinder Leak Check
4.5.3. Integral sideshift cylinder repair
4.5.3.1. General
4.5.3.2. Inspect
4.5.3.3. Assemble
4.5.3.4. Install
4.5.3.5. Integral Side-Shift Cylinder Gland Leak Checks
4.6. Hydraulic cleanliness
4.6.1. Flushing hydraulics after repair
4.6.1.1. Hydraulic System Flushing Techniques
4.6.2. Fluid conditioning and system flushing
4.6.2.1. Operation of the Filter Caddy
4.6.2.2. Fluid Conditioning Procedure
4.6.2.3. System Flushing Procedure
4.6.2.4. Dealing With Different Fluid Types
4.6.3. Hydraulic oil sampling
4.6.3.1. Hydraulic Oil Sampling Method
4.6.3.2. Sampling Procedure
5. RM2303-(04-2021)-US-EN
5.1. Introduction
5.1.1. General
5.1.2. Precautions
5.1.3. Safety Procedures When Working Near Mast
5.2. Fork and carriage repair
5.2.1. Fork removal and replacement
5.2.1.1. Integral Sideshift Carriage
5.2.2. Carriage repair
5.2.2.1. Integral Sideshift Carriage
5.3. Mast repair
5.3.1. stage limited free lift (LFL) mast repair
5.3.2. stage full free lift (FFL) mast repair
5.3.2.1. Repair mast with serial number G508/G563
5.3.2.2. Mast adjustments
5.3.3. stage full free lift (FFL) mast repair
5.3.4. stage full free lift (FFL) mast repair
5.4. Bolzoni attachment installation
5.4.1. Paper roll clamp installation
5.4.2. Bale clamp installation
5.4.3. Rotator installation
6. RM2305-(08-2021)-US-EN
6.1. Introduction
6.1.1. General
6.2. Truck handling and transport
6.2.1. How to move a disabled lift truck
6.2.1.1. How to Tow Lift Truck
6.2.2. How to put a lift truck on blocks
6.2.2.1. How to Raise Drive Tires
6.2.2.2. How to Raise Steering Tires
6.2.3. How to clean a lift truck
6.2.4. Putting a lift truck into storage
6.2.4.1. How to Put Internal Combustion Engine (ICE) Lift Trucks in Storage
6.2.5. Preparing a stored lift truck for use
6.2.5.1. Putting a Stored Lift Truck Back Into Service
6.3. Periodic maintenance (PM) schedule
6.3.1. Daily periodic maintenance (PM) task schedule
6.3.2. First 150 hours periodic maintenance (PM) schedule
6.3.3. hour periodic maintenance (PM) schedule
6.3.4. hour periodic maintenance (PM) schedule
6.3.5. hour periodic maintenance (PM) schedule
6.3.6. hour periodic maintenance (PM) schedule
6.3.7. hour periodic maintenance (PM) schedule
6.3.8. hour periodic maintenance (PM) schedule
6.3.9. hour periodic maintenance (PM) schedule
6.4. Periodic maintenance (PM) procedures
6.4.1. Daily periodic maintenance (PM) task procedures
6.4.1.1. How to make checks with engine stopped
6.4.1.2. How to make checks with engine running
6.4.2. First 150 hours periodic maintenance (PM) procedures
6.4.2.1. Yanmar engine oil and oil filter
6.4.2.2. Transmission oil level (Powershift)
6.4.2.3. Transmission oil filter (Powershift)
6.4.2.4. Differential and drive axle oil
6.4.3. hour periodic maintenance (PM) procedures
6.4.3.1. Hydraulic tank breather
6.4.3.2. Battery
6.4.3.3. Yanmar engine oil and oil filter
6.4.3.4. Adjust the V-belt (drive belt)
6.4.3.5. Clean debris from radiator core
6.4.3.6. Transmission oil level (Powershift)
6.4.3.7. Mast Lubrication
6.4.3.8. Mast pivot pins and bushings
6.4.3.9. Header Hose Checks
6.4.3.10. Lift Chain Lubrication
6.4.3.11. Tilt Cylinder Lubrication
6.4.3.12. Master brake cylinder rod end pin lubrication
6.4.3.13. Manual hydraulic levers lubrication
6.4.3.14. Steer axle tie rod lubrication
6.4.3.15. Steer axle king pin
6.4.3.16. Differential and drive axle oil
6.4.3.17. Parking brake
6.4.3.18. Brake pedal linkage
6.4.4. hour periodic maintenance (PM) procedures
6.4.4.1. Manual hydraulic control levers
6.4.4.2. Integral Sideshift Carriage, Check bearings
6.4.4.3. Fuel Filter
6.4.4.4. Engine electrical system
6.4.4.5. Fuel Filter/Water Separator
6.4.5. hour periodic maintenance (PM) procedures
6.4.5.1. Hydraulic Filter
6.4.5.2. Hydraulic tank breather
6.4.5.3. Air cleaner
6.4.5.4. Transmission oil drain and fill (Powershift)
6.4.5.5. Transmission oil filter (Powershift)
6.4.5.6. Integral Sideshift Carriage
6.4.5.7. Brake fluid change (master cylinder)
6.4.5.8. Service brakes
6.4.5.9. Differential and drive axle oil
6.4.5.10. EGR cooler
6.4.5.11. EGR pipe and other connecting elbows
6.4.5.12. Drive axle wheel bearing
6.4.5.13. Steer axle wheel bearing
6.4.6. hour periodic maintenance (PM) procedures
6.4.6.1. Intake and exhaust throttle valves
6.4.6.2. Valve Clearance Adjustments
6.4.7. hour periodic maintenance (PM) procedures
6.4.7.1. Cooling system
6.4.7.2. Hydraulic Oil, Replace
6.4.7.3. Spark plugs, Yanmar 2.2L LPG engine
6.4.8. hour periodic maintenance (PM) procedures
6.4.8.1. V-belt (drive belt)
6.4.9. hour periodic maintenance (PM) procedures
6.4.9.1. DPF, Yanmar 2.1L diesel engine
6.4.9.2. PCV valve
7. RM2306-(05-2021)-US-EN
7.1. Introduction
7.1.1. General
7.2. Covers, floorplates, and counterwweight
7.2.1. Covers repair
7.2.1.1. Install
7.2.1.2. Kick panels, floormats and floorplate
7.2.2. Counterweight repair
7.2.2.1. Counterweight Repair
7.2.2.2. Install
7.2.3. LPG tank bracket repair
7.2.3.1. LPG Tank Bracket Repair
7.3. Frame repair
7.3.1. Frame module repair
7.3.2. Fuel tank repair
7.3.2.1. Inspect
7.3.2.2. Additional preparations for repair
7.3.2.3. Small leaks, repair
7.3.2.4. Large leaks, repair
7.3.2.5. Preparations for use after repair
7.3.3. Hydraulic oil tank repair
7.3.3.1. Inspect
7.3.3.2. Additional preparations for repair
7.3.3.3. Small leaks, repair
7.3.3.4. Large leaks, repair
7.3.3.5. Preparations for use after repair
7.3.4. Frame checks and adjustments
7.4. Paint and labels
7.4.1. General painting concerns
7.4.2. Label replacement
7.5. Tires and wheels
7.5.1. Wheel and tire overview
7.5.2. Snap-on wheel removal and replacement

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