Hyster H36.00-48.00E, H36.00-48.00E-16CH Mast Maintenance And Repair

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Hyster H36.00-48.00E, H36.00-48.00E-16CH Mast Maintenance And Repair

$30.00

Type Of Manual: Maintenance And Repair
Number of Pages: 872
Size: 26.0MB
Format: PDF

Category: Hyster Service Manual PDF

Model List:
- H36.00-48.00E, H36.00-48.00E-16CH Mast

1. RM0432-(08-2004)-US-EN
1.1. Safety Precautions Maintenance and Repair
1.2. General
1.3. Description and Operation
1.4. General
1.5. Lifting
1.6. High Speed
1.7. Normal Speed
1.8. Lowering
1.9. Safety Procedures When Working Near Mast
1.10. Forks Repair
1.11. Install
1.12. Low-Mount Fork
1.13. High-Mount Fork
1.14. Carriage Repair
1.15. Disassemble
1.16. Clean and Inspect
1.17. Assemble
1.18. Install
1.19. Mast Repair
1.20. Disassemble
1.21. Clean and Inspect
1.22. Assemble
1.23. Install
1.24. Lift Cylinders Repair
1.25. Disassemble
1.26. Clean and Inspect
1.27. Assemble
1.28. Install
1.29. Sideshift Cylinder Repair
1.30. Disassemble
1.31. Clean and Inspect
1.32. Assemble
1.33. Install
1.34. Fork Positioner Cylinders Repair
1.35. Disassemble
1.36. Clean and Inspect
1.37. Assemble
1.38. Install
1.39. Header Hoses Replacement
1.40. Carriage Side Rollers Adjustment
1.41. Mast Side Rollers Adjustment
1.42. Mast Load Rollers Adjustment
1.43. Lift Chains Adjustment
1.44. Lift and Tilt Cylinders Leak Check
1.45. Troubleshooting
1.46. Table 1. Weight of Components
1.47. Table 2. Hydraulic Line Codes
2. RM0626-(11-2001)-US-EN
2.1. Cooling System
2.2. Safety Precautions Maintenance and Repair
2.3. General
2.4. Description
2.5. Radiator
2.6. Radiator Cap
2.7. Thermostat
2.8. Water Pump
2.9. Fan and Fan Shroud
2.10. Cooling System Checks
2.11. Radiator
2.12. Thermostat
2.13. Water Pump
2.14. Exhaust Leaks
2.15. Fan and Fan Shroud
2.16. Radiator Cleaning
2.17. Troubleshooting
3. RM0634-(03-2005)-US-EN
3.1. Four-Speed Powershift Transmission
3.2. Safety Precautions Maintenance and Repair
3.3. General
3.4. Automatic Powershift Control
3.5. Transmission Control System
3.6. Transmission Control Lever
3.7. Mechanical Description and Operation
3.8. General
3.9. Torque Converter
3.10. Description
3.11. Operation
3.12. Clutch Assemblies
3.13. Description
3.14. Operation
3.15. Transmission Operation in Neutral
3.16. Input Shaft, Forward Shaft, and Clutch Assembly
3.17. Description
3.18. Operation
3.19. Reverse, Second-Speed, and First-Speed Shaft and Clutch Assembli
3.20. Description
3.21. Operation
3.22. Third-Speed Shaft, Gear, and Clutch Assembly
3.23. Description
3.24. Operation
3.25. Fourth-Speed Shaft and Clutch
3.26. Description
3.27. Operation
3.28. Output Shaft
3.29. Description
3.30. Operation
3.31. Hydraulic Description and Operation
3.32. Sump, Filter, and Pump
3.33. Transmission Charge Pump
3.34. Pressure Regulator Valve
3.35. Relief Valve
3.36. Transmission Control Valve
3.37. Solenoid Valves
3.38. Direction Spools
3.39. Range Spools
3.40. Modulator Valves
3.41. Table 1. Solenoid Controls
4. RM0635-(06-2007)-US-EN
4.1. Four-Speed Powershift Transmission
4.2. Safety Precautions Maintenance and Repair
4.3. General
4.4. Torque Converter Repair
4.5. Torque Converter, Remove
4.6. Torque Converter, Disassemble
4.7. Clean and Inspect
4.8. Torque Converter, Assemble
4.9. Torque Converter (Turbine) Housing, Disassemble
4.10. Relief Valve for Lube Pressure, Disassemble and Assemble
4.11. Oil Sealing Rings Sleeve, Replace
4.12. Torque Converter Housing, Assemble
4.13. Torque Converter, Install
4.14. Transmission Repair
4.15. Remove, Transmission Only
4.16. Transmission and Engine Assembly, Remove
4.17. Transmission, Disassemble
4.18. Output Shaft, Disassemble and Assemble
4.19. Fourth-Speed Shaft, Disassemble and Assemble
4.20. Third-Speed Shaft, Disassemble and Assemble
4.21. Forward Shaft and Clutch, Disassemble and Assemble
4.22. Reverse and Second-Speed Shaft and Clutch, Disassemble and Assem
4.23. First-Speed Shaft and Clutch, Disassemble and Assemble
4.24. Input Shaft, Disassemble and Assemble
4.25. Speed Sensor, Install
4.26. Transmission, Clean and Inspect
4.27. Transmission, Assemble
4.28. Control Valve
4.29. Clean and Inspect
4.30. Assemble and Install
4.31. Install, Transmission
4.32. Install, Transmission and Engine Assembly
4.33. Clean Oil System of Transmission After Major Repair
4.34. Automatic Powershift Control (APC 100)
4.35. Functional Description
4.36. Transmission Control Lever
4.37. First-Speed Shaft Bearings Adjustment
4.38. Torque Converter Stall Speed Check
4.39. Transmission Oil Pressures Check
4.40. Clutch Pressures Check
4.41. Torque Converter (Torque Converter Regulator) Oil Pressure Check
4.42. Troubleshooting
4.43. Transmission Controller (APC 100)
4.44. Table 1. Flange Nut Torque
4.45. Table 2. APC 100 Control Module (Pin Connections)
4.46. Table 3. Hobbs Gear Selector Connections
4.47. Table 4. Example Torque Values at Dimensions Shown
4.48. Table 5. Transmission Pressures
5. RM0071-(03-2006)-US-EN
5.1. Steering Axle
5.2. Safety Precautions Maintenance and Repair
5.3. General
5.4. Description
5.5. Steering Axle Repair
5.6. Install
5.7. Steering Cylinder Repair
5.8. Inspect
5.9. Assemble
5.10. Install
5.11. H7.00-12.50H (H150-275H), H13.50-16.00B (H300-350B), P7.00-9.00B
5.12. H360-620B Models
5.13. H16.00-30.00C (H360-650C), H20.00-32.00F (H440-700F/FS), and H36
5.14. H36.00-48.00C (H800-1050C), H36.00-48.00E (H800-1050E), H20.00-3
5.15. Hubs Repair
5.16. H7.00-12.50H (H150-275H), H13.50-16.00B (H300-350B), and P7.00-9
5.17. Install
5.18. H360-620B, H16.00-30.00C (H360-650C), H17.00-32.00C (H370-700C),
5.19. Install
5.20. Spindles Repair
5.21. Install
5.22. System Air Removal
5.23. Cylinder Stops Adjustment
5.24. Torque Specifications
5.25. H7.00-12.50H (H150-275H), H13.50-16.00B (H300-350B), P7.00-9.00B
5.26. H360-620B, H700-800A, H36.00-44.00B (H700-920B), H17.00-48.00C (
5.27. H360-620B, H16.00-30.00C (H360-650C), H17.00-32.00C (H370-700C)
5.28. H360-620B, H16.00-30.00C (H360-650C), H17.00-32.00C (H370-700C),
5.29. H360-620B
5.30. H700-800A, H36.00-44.00B (H700-920B)
5.31. H16.00-30.00C (H360-650C), H17.00-32.00C (H370-700C), H36.00-44.
5.32. H36.00-48.00E (H800-1050E), H36.00-48.00C (H800-1050C), H20.00-3
6. RM0046-(11-2014)-US-EN
7. RM0097-(05-2012)-US-EN
7.1. Hydraulic Gear Pumps
7.2. Safety Precautions Maintenance and Repair
7.3. Description
7.4. Operation
7.5. Flow Control Valve
7.6. Relief Valve
7.7. Hydraulic Gear Pump Repair
7.8. Disassemble
7.9. Inspect
7.10. Assemble
7.11. Install
7.12. Pump Output Check
7.13. Method No. 1
7.14. Method No. 2
7.15. Hydraulic System Air Check
7.16. Troubleshooting
8. RM0103-(03-2007)-US-EN
8.1. Tilt Cylinders
8.2. Safety Precautions Maintenance and Repair
8.3. General
8.4. Description
8.5. Tilt Cylinder Repair
8.6. Disassemble
8.7. Assemble
8.8. Tilt Cylinders With O-Ring or Single-Lip Seals
8.9. Tilt Cylinders for XM and XMS Models
8.10. Tilt Cylinders for XL, XLS, and XL 3 Models
8.11. Tilt Cylinders for H700-800A and Early Model H700-920B
8.12. Install
8.13. Tilt Cylinders Using Chevron Packing
8.14. Tilt Cylinder Leak Check
8.15. Tilt Cylinder Stroke and Mast Tilt Angle Adjustment
8.16. Torque Specifications
8.17. Piston Rod Nut
8.18. Retainer
8.19. Troubleshooting
8.20. Table 1. Movement Rates (Maximum) for Tilt Cylinders
9. RM0143-(02-2007)-US-EN
9.1. Instrument Panel Indicators and Senders
9.2. Safety Precautions Maintenance and Repair
9.3. General
9.4. Description
9.5. Steering Column Gauges, Meters, and Indicators
9.6. LED Display Panel
9.7. Battery Discharge Indicators
9.8. Brush Wear Indicators
9.9. Motor Temperature Indicators
9.10. LX Series Display Panel
9.11. Hourmeter Functions
9.12. Battery Indicator Function
9.13. Status Code Function
9.14. ZX Series Display Panels
9.15. Display Panel
9.16. Basic Display Panels
9.17. Performance Display
9.18. Brush Wear Indicators
9.19. Adjustments – General
9.20. Replacement – General Information
9.21. Meter Replacement
9.22. Sender Replacement
9.23. Fuel Level Sender
9.24. Pressure and Temperature Sender
9.25. Seat Sensor, Operator Presence System (OPS)
9.26. Install
9.27. Operator Presence System Module Replacement
9.28. Install
9.29. ITW Display Panel Replacement
9.30. Column Mount Display Panel (EV-100/200ZX Motor Controllers) Repl
9.31. Display Panel Assembly, Replace
9.32. Indicator LEDs
9.33. Battery Indicators
9.34. Digital Display (Performance Display Panel Only)
9.35. Status Code or Performance Level Switches and Indicator LEDs (Pe
9.36. Basic Display Panel, Replace Parts
9.37. Performance Display Panel, Replace Parts
9.38. Dash Mount Display Panel (EV100/200ZX Motor Controllers) Replace
9.39. Remove and Replace
9.40. Specifications
9.41. Meter Specifications
9.42. Sender Specifications
9.43. Troubleshooting
9.44. Troubleshooting for Operator Presence System
9.45. Table 1. Troubleshooting Procedure for Operator Presence Module
10. RM0144-(09-1996)-US-EN
10.1. Electrical Warning Devices
10.2. Safety Precautions Maintenance and Repair
10.3. General
10.4. Description
10.5. Operator-Controlled Horns
10.6. System Warning Lights, Buzzers, and Bells
10.7. Reverse Warning Horns
10.8. Warning Lights
10.9. Replacement
10.10. General
10.11. Horns or Bells, Replace
10.12. Horn Relay or Buzzer, Replace
10.13. Warning Lights/Bulbs, Replace
10.14. Light Assemblies, Replace
10.15. Flashing Units, Replace
11. RM0231-(01-2016)-US-EN
11.1. General
12. RM0676-(09-2006)-US-EN
12.1. Diagrams
12.2. Safety Precautions Maintenance and Repair
13. RM0677-(01-2005)-US-EN
13.1. Periodic Maintenance
13.2. Safety Precautions Maintenance and Repair
13.3. General
13.4. Serial Number Data
13.5. How to Move Disabled Lift Truck
13.6. How to Tow Lift Truck
13.7. How to Put Lift Truck on Blocks
13.8. How to Raise Drive Tires
13.9. How to Raise Steering Tires
13.10. Maintenance Schedule
13.11. Spreader Maintenance
13.12. Maintenance Procedures Every 8 Hours or Daily
13.13. How to Make Checks With Engine Stopped
13.14. Safety Labels
13.15. Operator Restraint System
13.16. Steering Column Latch
13.17. Tires and Wheels
13.18. Forks, Mast, and Lift Chains, Inspect
13.19. Drive Belt
13.20. Crankcase Breather Tube
13.21. Air Intake Piping and Charge Air Piping
13.22. Cooling Fan
13.23. Precleaner for Air Filter
13.24. Air Filter
13.25. Fuel, Oil, or Coolant Leak Check
13.26. Engine Oil
13.27. Hydraulic System Oil
13.28. Hydraulic Oil Filters
13.29. Hydraulic Filter
13.30. Battery
13.31. Splash Fuses
13.32. Cooling System
13.33. Fuel Filter/Water Separator
13.34. How to Make Checks With Engine Running
13.35. Engine Fault Codes
13.36. Gauges, Lights, Horn, Fuses, and Relays
13.37. Engine Oil Pressure
13.38. Electrical System
13.39. Transmission Oil
13.40. Steering System
13.41. Service Brakes
13.42. Parking Brake
13.43. Fuel System
13.44. Primary Fuel Filter
13.45. Control Levers and Pedals
13.46. Lift System Operation
13.47. Attachments
13.48. How to Add Fuel to Lift Truck
13.49. Maintenance Procedures Every 250 Hours Or Monthly
13.50. Twist Locks
13.51. Gantry Carriage and Container Attachments
13.52. Maintenance Procedures Every 500 Hours or 3 Months
13.53. Drive Belt
13.54. Lift Chains
13.55. Hydraulic Return Line Oil Filter
13.56. Air Conditioning
13.57. Wheel Nuts
13.58. Heater Air Filter
13.59. Steering Axle Kingpins
13.60. Steering Axle Tie Rods
13.61. Drive Shaft
13.62. Steering Axle Pivots
13.63. Mast and Carriage Load Rollers
13.64. Mast Pivots, Sliding Surfaces
13.65. Sideshift Carriage
13.66. Maintenance Procedures Every 500 Hours or 6 Months
13.67. Fuel Filter
13.68. Engine Oil and Filter
13.69. Oil Filter for Oil Cooled Brakes (Brake Filter)
13.70. Change Transmission Oil
13.71. Maintenance Procedures Every 1000 Hours or 6 Months
13.72. Drive Axle and Differential Oil
13.73. Service Brake System
13.74. Brake System Accumulator
13.75. Hub Bearings, Steer Wheels
13.76. General Lubrication
13.77. Maintenance Procedures Every 1500 Hours or 1 Year
13.78. Water Pump
13.79. Turbocharger
13.80. Engine Mounting Bolts

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