Hyster H36.00-48.00E to HR45H Four-Speed Powershift Transmission Maintenance And Repair

Hyster H36.00-48.00E to HR45H Four-Speed Powershift Transmission Maintenance And Repair - Image 2

Hyster H36.00-48.00E to HR45H Four-Speed Powershift Transmission Maintenance And Repair - Image 3

Hyster H36.00-48.00E to HR45H Four-Speed Powershift Transmission Maintenance And Repair - Image 4

Hyster H36.00-48.00E to HR45H Four-Speed Powershift Transmission Maintenance And Repair - Image 5

hyster h3600 4800e to hr45h four speed powershift transmission maintenance and repair 2

hyster h3600 4800e to hr45h four speed powershift transmission maintenance and repair 3

Hyster H36.00-48.00E to HR45H Four-Speed Powershift Transmission Maintenance And Repair

$30.00

Type Of Manual: Maintenance And Repair
Number of Pages: 1208
Size: 60.5MB
Format: PDF

Category: Hyster Service Manual PDF

Model List:
- H36.00-48.00E, H40.00-52.00XM-16CH, RS45-27CH, RS45-30CH, RS45-27IH, RS46-33CH, RS46-30IH, RS46-36CH, RS46-33IH, HR45-25, HR45-27, HR45-31, HR45-40S, HR45-36L, HR45-40LS, HR45-45LSX, HR45H

1. RM0634-(03-2005)-US-EN
1.1. Four-Speed Powershift Transmission
1.2. Safety Precautions Maintenance and Repair
1.3. General
1.4. Automatic Powershift Control
1.5. Transmission Control System
1.6. Transmission Control Lever
1.7. Mechanical Description and Operation
1.8. General
1.9. Torque Converter
1.10. Description
1.11. Operation
1.12. Clutch Assemblies
1.13. Description
1.14. Operation
1.15. Transmission Operation in Neutral
1.16. Input Shaft, Forward Shaft, and Clutch Assembly
1.17. Description
1.18. Operation
1.19. Reverse, Second-Speed, and First-Speed Shaft and Clutch Assembli
1.20. Description
1.21. Operation
1.22. Third-Speed Shaft, Gear, and Clutch Assembly
1.23. Description
1.24. Operation
1.25. Fourth-Speed Shaft and Clutch
1.26. Description
1.27. Operation
1.28. Output Shaft
1.29. Description
1.30. Operation
1.31. Hydraulic Description and Operation
1.32. Sump, Filter, and Pump
1.33. Transmission Charge Pump
1.34. Pressure Regulator Valve
1.35. Relief Valve
1.36. Transmission Control Valve
1.37. Solenoid Valves
1.38. Direction Spools
1.39. Range Spools
1.40. Modulator Valves
1.41. Table 1. Solenoid Controls
2. RM0635-(06-2007)-US-EN
2.1. Four-Speed Powershift Transmission
2.2. Safety Precautions Maintenance and Repair
2.3. General
2.4. Torque Converter Repair
2.5. Torque Converter, Remove
2.6. Torque Converter, Disassemble
2.7. Clean and Inspect
2.8. Torque Converter, Assemble
2.9. Torque Converter (Turbine) Housing, Disassemble
2.10. Relief Valve for Lube Pressure, Disassemble and Assemble
2.11. Oil Sealing Rings Sleeve, Replace
2.12. Torque Converter Housing, Assemble
2.13. Torque Converter, Install
2.14. Transmission Repair
2.15. Remove, Transmission Only
2.16. Transmission and Engine Assembly, Remove
2.17. Transmission, Disassemble
2.18. Output Shaft, Disassemble and Assemble
2.19. Fourth-Speed Shaft, Disassemble and Assemble
2.20. Third-Speed Shaft, Disassemble and Assemble
2.21. Forward Shaft and Clutch, Disassemble and Assemble
2.22. Reverse and Second-Speed Shaft and Clutch, Disassemble and Assem
2.23. First-Speed Shaft and Clutch, Disassemble and Assemble
2.24. Input Shaft, Disassemble and Assemble
2.25. Speed Sensor, Install
2.26. Transmission, Clean and Inspect
2.27. Transmission, Assemble
2.28. Control Valve
2.29. Clean and Inspect
2.30. Assemble and Install
2.31. Install, Transmission
2.32. Install, Transmission and Engine Assembly
2.33. Clean Oil System of Transmission After Major Repair
2.34. Automatic Powershift Control (APC 100)
2.35. Functional Description
2.36. Transmission Control Lever
2.37. First-Speed Shaft Bearings Adjustment
2.38. Torque Converter Stall Speed Check
2.39. Transmission Oil Pressures Check
2.40. Clutch Pressures Check
2.41. Torque Converter (Torque Converter Regulator) Oil Pressure Check
2.42. Troubleshooting
2.43. Transmission Controller (APC 100)
2.44. Table 1. Flange Nut Torque
2.45. Table 2. APC 100 Control Module (Pin Connections)
2.46. Table 3. Hobbs Gear Selector Connections
2.47. Table 4. Example Torque Values at Dimensions Shown
2.48. Table 5. Transmission Pressures
3. RM0046-(11-2014)-US-EN
4. RM0097-(05-2012)-US-EN
4.1. Hydraulic Gear Pumps
4.2. Safety Precautions Maintenance and Repair
4.3. Description
4.4. Operation
4.5. Flow Control Valve
4.6. Relief Valve
4.7. Hydraulic Gear Pump Repair
4.8. Disassemble
4.9. Inspect
4.10. Assemble
4.11. Install
4.12. Pump Output Check
4.13. Method No. 1
4.14. Method No. 2
4.15. Hydraulic System Air Check
4.16. Troubleshooting
5. RM0231-(01-2016)-US-EN
5.1. General
6. RM0723-(07-2014)-US-EN
7. RM1036-(01-2012)-US-EN
7.1. Brake Accumulator
7.2. Safety Precautions Maintenance and Repair
7.3. General
7.4. Description and Operation
7.5. Accumulator Maintenance
7.6. Pre-Charge Check
7.7. Pre-Charge Filling
7.8. Disassemble
7.9. Inspect
7.10. Assemble
7.11. Replace
7.12. Table 1. Accumulator Pressures
8. RM1038-(01-2012)-US-EN
8.1. Service Brake
8.2. Safety Precautions Maintenance and Repair
8.3. General
8.4. Description and Operation
8.5. A917, E117, and F117 Only
8.6. B222 Only
8.7. General
8.8. Drive Wheels and Tires
8.9. Brake Housing
8.10. Spindle and Brake Cover
8.11. Disassemble
8.12. Ground and Polished Parts
8.13. Parts With Rough Finish
8.14. Wet Disc Brake and Axle Assembly
8.15. Inspect
8.16. Face Seals
8.17. Replace
8.18. Assemble
8.19. Brake Housings
8.20. Install
8.21. Hub Oil Seals
8.22. Spindle and Brake Cover
8.23. Brake Housing
8.24. Drive Wheels and Tires
8.25. Pressure Switch
8.26. Replace
8.27. Accumulator
8.28. Brake Pedal Valves (Treadle Valves) Repair
8.29. All Models Except A917, B222, E117, and F117
8.30. Clean and Inspect
8.31. Install
8.32. A917, B222, E117, and F117
8.33. Clean and Inspect
8.34. Install
8.35. Brake System Air Removal
8.36. Specifications
8.37. Brake Coolant
8.38. Coolant Change Intervals
8.39. Hydraulic Fluid
8.40. Troubleshooting
8.41. Measurements and Adjustments
8.42. Table 1. Friction Disc
8.43. Table 2. Stationary Disc
8.44. Table 3. Wheel Hub and Brake Housing Torque Chart
8.45. Table 4. Brake Housing Cover Torque Chart
9. RM1102-(08-2004)-US-EN
9.1. Hydraulic System
9.2. Safety Precautions Maintenance and Repair
9.3. General
9.4. Description and Operation
9.5. Hydraulic Plate
9.6. Hydraulic Pumps
9.7. Cab Manifold
9.8. Oil Cooled Brakes (Service Brakes)
9.9. Lift/Tilt Functions
9.10. Over Lower Interrupt
9.11. Lift Interrupt
9.12. Heat Exchanger System
9.13. Steering Control System
9.14. Brake System
9.15. Hydraulic Pump Repair
9.16. Disassemble
9.17. Tandem Gear Pump
9.18. Tri-Section Gear Pump
9.19. Clean and Inspect
9.20. Assemble
9.21. Tandem Gear Pump
9.22. Tri-Section Gear Pump
9.23. Install
9.24. Pump Output Check
9.25. First Method
9.26. Second Method
9.27. Cab Manifold
9.28. Disassemble Valves and Pressure Switches
9.29. Clean and Inspect
9.30. Assemble Valves and Pressure Switches
9.31. Install
9.32. Lift and Lower Circuit
9.33. Description
9.34. Operation
9.35. Lift Circuit
9.36. Lowering
9.37. Lowering Control Valves
9.38. Repairs
9.39. General
9.40. Remote Control Valve
9.41. Lift Manifold
9.42. Checks and Adjustments
9.43. Tilt Control Circuit
9.44. Description
9.45. Operation
9.46. Tilt/Lift Spool
9.47. Relief Valves in Main Control Valve
9.48. Relief Valves, Tilt Lock
9.49. Repairs
9.50. General
9.51. Relief Valves, Tilt Lock, Disassemble
9.52. Clean and Inspect
9.53. Checks and Adjustments
9.54. Attachment Circuit Valves
9.55. General
9.56. Selector Valves Auxiliary Functions
9.57. Carriage Solenoid Valve
9.58. Repairs
9.59. Carriage Solenoid Valve
9.60. Checks and Adjustments
9.61. Other Hydraulic Components
9.62. Description and Operation
9.63. Relief Valves in Steering and Lift Circuits
9.64. Reducer Valve
9.65. Hydraulic Filters
9.66. Hydraulic Filters
9.67. Suction Filters
9.68. High Pressure Filter
9.69. Brake Filter
9.70. Return Line Filters
9.71. Hydraulic Hose Repair
9.72. Checks and Adjustments
9.73. Pilot Setting, Check
9.74. Return Pressure, Check
9.75. Main Function Relief Valve Pressure, Check
9.76. Hydraulic Tank Breathers
9.77. Specifications
9.78. Hydraulic Pumps Output at 2100 rpm (Governed Speed)
9.79. Cummins 290 Hp (216 kW) Engine
9.80. Cummins 330 Hp (246 kW) Engine
9.81. Relief Valves (Approximate Operating Pressures)
9.82. Check Port Pressures
9.83. Main Hydraulic Filters
9.84. Tank Capacity
9.85. Torque Specifications
9.86. Remote Control Valves
9.87. Attachment Control Valve
9.88. Carriage Solenoid Valve
9.89. Troubleshooting
9.90. Lift and Lower Circuit
9.91. Tilt Circuit
9.92. Attachment Circuit Valves
9.93. Attachment Control Valve
9.94. Carriage Solenoid Valve
9.95. Other Hydraulic Components
9.96. Accumulator Circuit
9.97. MPa ( 725 psi) Pilot Circuit
9.98. Park Brake Circuit
9.99. Table 1. Brake Treadle Settings
9.100. Table 2. Gauge Ranges
9.101. Table 3. Pressure Settings
10. RM1108-(08-2004)-US-EN
10.1. Hydraulic Plate
10.2. Safety Precautions Maintenance and Repair
10.3. General
10.4. Description and Operation
10.5. Hydraulic Oil Supply
10.6. Manifold, Section 1 of Hydraulic Plate
10.7. Main Control Valve, Section 2 of Hydraulic Plate
10.8. Description
10.9. Operation
10.10. Return Manifold, Section 3 of Hydraulic Plate
10.11. Brake Manifold, Section 4 of Hydraulic Plate
10.12. Cooling Circuit
10.13. Service Brake
10.14. Parking Brake
10.15. Flow Amplifier, Section 5 of Hydraulic Plate
10.16. Manifold, Section 1 of Hydraulic Plate
10.17. General
10.18. Valves and Pressure Switches
10.19. Main Control Valve, Section 2 of Hydraulic Plate
10.20. Disassemble
10.21. Auxiliary Section
10.22. Lift Section
10.23. Lift/Tilt Section
10.24. Clean and Inspect
10.25. Assemble
10.26. Auxiliary Section
10.27. Lift Section
10.28. Lift/Tilt Section
10.29. Install
10.30. Return Manifold, Section 3 of Hydraulic Plate
10.31. Disassemble
10.32. Clean and Inspect
10.33. Assemble
10.34. Install
10.35. Brake Manifold, Section 4 of Hydraulic Plate
10.36. Clean and Inspect
10.37. Install
10.38. Flow Amplifier, Section 5 of Hydraulic Plate
10.39. Hydraulic Hose Repair
10.40. Hydraulic Hose Identification
10.41. Torque Values
10.42. Measurements and Adjustments
10.43. Measurements
10.44. Adjustments
10.45. Troubleshooting
10.46. Table 1. Pilot Hoses
10.47. Table 2. Brake Hoses
10.48. Table 3. Auxiliary Hoses With Alternating P and T
10.49. Table 4. Steer Hoses
10.50. Table 5. Pressure Settings at 2100 RPM
11. RM1109-(07-2014)-US-EN
12. RM1110-(08-2004)-US-EN
12.1. Instrument Panel Indicators and Senders
12.2. Safety Precautions Maintenance and Repair
12.3. General
12.4. Description
12.5. General
12.6. Instrument Panel Meters, Indicators, and LCD Display
12.7. Error Code Display
12.8. Connector
12.9. Seat Switch Logic
12.10. Central Warning Light Output
12.11. Buzzer Output
12.12. Instrument Panel Component Replacement
12.13. Instrument Panel
12.14. Replace
12.15. Sender Replacement
12.16. Fuel Level Sender
12.17. Pressure Sender
12.18. Temperature Sender
12.19. Low Coolant Sender
12.20. Vacuum Switch
12.21. Crankshaft Position Sensor
12.22. Table 1. Instrument Panel and Indicators
12.23. Table 2. Switches Description
12.24. Table 3. Pin Description
12.25. Table 4. Sender Description
13. RM1114-(07-2014)-US-EN
14. RM1116-(11-2014)-US-EN
15. RM1117-(01-2012)-US-EN
15.1. Parking Brake
15.2. Safety Precautions Maintenance and Repair
15.3. General
15.4. Description and Operation
15.5. Parking Brake Valve Replacement
15.6. Clean and Inspect
15.7. Install
15.8. Parking Brake Caliper Repair
15.9. Disassemble
15.10. Inspect
15.11. Install
15.12. Bleed Brakes
15.13. Brake Pad Repair
15.14. Inspect
15.15. Install
15.16. Seals Repair
15.17. Install
15.18. Specifications
15.19. Torque Requirements
15.20. Wear Limits
15.21. Lining to Disc Clearance
15.22. Troubleshooting
15.23. Table 1. Brake Pad Adjustment
15.24. Table 2. Torque Requirements
15.25. Table 3. Wear Limits
15.26. Table 4. Lining to Disc Clearance
16. RM1118-(01-2011)-US-EN
16.1. Safety Precautions Maintenance and Repair
16.2. General
16.3. Description
16.4. Counterweight Repair
16.5. Main Counterweight (Cast)
16.6. Counterweight
16.7. Rear Counterweight (Cast)
16.8. Install
16.9. Main Counterweight (Fabricated)
16.10. Install
16.11. Install
16.12. Floor Plates, Handrails, and Steps
16.13. Hydraulic Tank Repair
16.14. Small Leaks
16.15. Large Leaks
16.16. Steam Method
16.17. Chemical Solution Method
16.18. Other Methods of Preparation for Repair
16.19. Install
16.20. Suction Screen and Inspection Cover

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