Hyster H6.00-7.00XL, S6.00-7.00XL Two-Speed Powershift Transmission Maintenance And Repair

Hyster H6.00-7.00XL, S6.00-7.00XL Two-Speed Powershift Transmission Maintenance And Repair - Image 2

Hyster H6.00-7.00XL, S6.00-7.00XL Two-Speed Powershift Transmission Maintenance And Repair - Image 3

Hyster H6.00-7.00XL, S6.00-7.00XL Two-Speed Powershift Transmission Maintenance And Repair - Image 4

Hyster H6.00-7.00XL, S6.00-7.00XL Two-Speed Powershift Transmission Maintenance And Repair - Image 5

hyster h600 700xl s600 700xl two speed powershift transmission maintenance and repair 2

hyster h600 700xl s600 700xl two speed powershift transmission maintenance and repair 3

Hyster H6.00-7.00XL, S6.00-7.00XL Two-Speed Powershift Transmission Maintenance And Repair

$30.00

Type Of Manual: Maintenance And Repair
Number of Pages: 1142
Size: 41.7MB
Format: PDF

Category: Hyster Service Manual PDF

Model List:
- H6.00-7.00XL, S6.00-7.00XL Two-Speed Powershift Transmission

1. RM0324-(10-2003)-UK-EN
1.1. Two-Speed Powershift Transmission
1.2. Safety Precautions Maintenance and Repair
1.3. General
1.4. Mechanical Description
1.5. Torque Converter
1.6. Transmission Pump
1.7. Shaft Assemblies
1.8. Input Shaft
1.9. Forward Clutch Shaft
1.10. Clutch Assemblies
1.11. Countershaft
1.12. Output Shaft
1.13. Hydraulic Operation
1.14. Torque Converter
1.15. Seal Rings
1.16. Control Valve
1.17. System Pressure Regulator
1.18. Clutch Pressure Regulator
1.19. Torque Converter Regulator
1.20. Inching Spool
1.21. Direction Spool, Direction Control Lever
1.22. Direction Spool, MONOTROL Pedal
1.23. Range Spool
1.24. Drain Spool
1.25. Accumulator
1.26. Modulator Spool
1.27. Operation
1.28. Lubrication Circuit
1.29. MONOTROL Pedal
1.30. Oil Flow Diagrams
1.31. Neutral
1.32. Forward-Low
1.33. Forward-Low-Inching
1.34. Reverse-Low
2. RM0325-(10-2003)-UK-EN
2.1. Two-Speed Powershift Transmission
2.2. Safety Precautions Maintenance and Repair
2.3. General
2.4. Transmission Repair
2.5. Transmission and Torque Converter, Remove
2.6. Transmission, Disassemble
2.7. Reverse-Low Clutch, Disassemble
2.8. Reverse-High Clutch, Disassemble
2.9. Forward-Low Clutch, Disassemble
2.10. Forward-High Clutch, Disassemble
2.11. Clean and Inspect
2.12. Forward Low and High Clutches Assembly
2.13. Forward Clutches, Assemble
2.14. Reverse-Low Clutch, Assemble
2.15. Reverse Clutches, Assemble
2.16. Transmission, Assemble
2.17. Torque Converter, Install
2.18. Control Valve Repair
2.19. Disassemble
2.20. Assemble
2.21. Install
2.22. MONOTROL Pedal
2.23. Remove and Disassemble
2.24. Assemble and Install
2.25. Stall Test
2.26. Linkage Adjustments
2.27. Linkage for Inching Pedal H6.00-7.00XL (H135-155XL, H135-155XL 2
2.28. Linkage for Inching Pedal S6.00-7.00XL (S135-155XL, S135-155XL 2
2.29. Linkage for Range Lever – Early Model H6.00-7.00XL (H135-155XL)
2.30. Linkage for Direction Control Lever – Early Model H6.00-7.00XL (
2.31. Linkage for Range Lever – Later Model H6.00-7.00XL (H135-155XL,
2.32. Linkage for Direction Control Lever – Later Model H6.00-7.00XL (
2.33. Linkage for Range Lever S6.00-7.00XL (S135-155XL, S135-155XL 2 )
2.34. Linkage for Direction Control Lever S6.00-7.00XL (S135-155XL, S1
2.35. Oil Pressure Check
2.36. System Pressure Check Port
2.37. Torque Converter Check Port
2.38. Clutch Pressure Check Port
2.39. Inching Pressure
2.40. Solenoid Check Ports (MONOTROL Control Only)
2.41. Lubrication Pressure Check Ports
2.42. Specifications
2.43. Troubleshooting
2.44. Correct System Pressure 1300 124 kPa ( 189 18 psi)
2.45. Correct Clutch Pressure 924 69 kPa ( 134 10 psi)
2.46. Correct Solenoid Pressure (MONOTROL Only) 965 138 kPa ( 140 2
2.47. Torque Converter Pressure 834 69 kPa ( 121 10 psi)
2.48. Lubrication Pressure 83 21 kPa ( 12 3 psi)
2.49. Table 1. Stall Speed Specifications
3. RM0329-(09-2010)-UK-EN
3.1. Safety Precautions Maintenance and Repair
3.2. General
3.3. Description and Operation
3.4. General
3.5. Safety Procedures When Working Near Mast
3.6. Two-Stage Mast
3.7. Three-Stage Mast
3.8. Carriage Repair
3.9. Sideshift Carriage, Disassemble
3.10. Sideshift Carriage, Assemble
3.11. Install
3.12. Two-Stage Mast Repair
3.13. Disassemble
3.14. Clean and Inspect
3.15. Assemble
3.16. Install
3.17. Three-Stage Mast Repair
3.18. Disassemble
3.19. Clean and Inspect
3.20. Assemble
3.21. Install
3.22. Mast Operation Check
3.23. Lift and Tilt System Leaks Check
3.24. Lift System
3.25. Tilt System
3.26. Tilt Cylinder Stroke and Backward Tilt Angle Adjustment
3.27. Lift Chain Adjustments
3.28. Mast Adjustments
3.29. Carriage Adjustment
3.30. Troubleshooting
3.31. Table 1. Mast Parts Weight
3.32. Table 2. Hook-Type Carriage Chain Adjustment
3.33. Table 3. Pin-Type Carriage Chain Adjustment
4. RM0335-(02-2004)-UK-EN
4.1. Three-Speed Manual Transmission
4.2. Safety Precautions Maintenance and Repair
4.3. General
4.4. Description
4.5. Operation
4.6. Transmission Repair
4.7. Selector Rails and Forks, Disassemble
4.8. Gear Assemblies, Disassemble
4.9. Output Gear and Differential, Disassemble
4.10. Inspect
4.11. Shaft Assemblies, Assemble
4.12. Output Gear and Differential, Assemble
4.13. Pinion and Ring Gear, Adjust
4.14. Input Yoke, Install
4.15. Transmission, Install Cover
4.16. Selector Rails and Forks, Install
4.17. Install
4.18. Shift Linkage Adjustment
4.19. H3.50-5.00XL (H70-110XL) Shift Linkage, Adjust
4.20. S6.00-7.00XL (S135-155XL) Shift Linkage, Adjust
4.21. Clutch Pedal and Linkage Adjustment
4.22. Troubleshooting
4.23. Differential Troubleshooting
4.24. Specifications
4.25. Torque Specifications
4.26. Lubrication
4.27. Table 1. Pinion Assembly Shims Adjustment
4.28. Table 2. Ring and Pinion Tooth Contact Adjustment
5. RM0339-(10-2003)-UK-EN
5.1. Hydraulic Pump Drive Assembly
5.2. Safety Precautions Maintenance and Repair
5.3. General
5.4. Description
5.5. Hydraulic Pump Drive Assembly Repair
5.6. Remove and Disassemble
5.7. Inspect
5.8. Assemble and Install
5.9. Troubleshooting
6. RM0348-(09-2001)-UK-EN
6.1. LPG Fuel System
6.2. Safety Precautions Maintenance and Repair
6.3. General
6.4. Description and Operation
6.5. Fuel Tank
6.6. Fuel Filter and Fuel Valve Unit
6.7. Vaporizer
6.8. Carburetor
6.9. Governor
6.10. LPG Tank Repair
6.11. LPG Tanks with Fixed Mounting Bracket
6.12. LPG Tanks with EZ Lift Mounting Bracket
6.13. Install
6.14. LPG Tanks with Fixed Mounting Bracket
6.15. LPG Tanks with EZ Lift Mounting Bracket
6.16. Hydrostatic Relief Valve Repair
6.17. Remove and Install
6.18. Filter Unit Repair
6.19. Fuel Filter Element, Replace
6.20. Diaphragm and Fuel Valve, Replace
6.21. Hoses Replacement
6.22. Vaporizer Repair
6.23. Disassemble
6.24. Inspect
6.25. Assemble
6.26. Install
6.27. Carburetor Repair
6.28. Disassemble
6.29. Assemble
6.30. Install
6.31. Governor Repair
6.32. Filter Unit Check
6.33. Vaporizer Check
6.34. Pressure Reducer Valve
6.35. Vapor Valve
6.36. Carburetor Adjustment
6.37. Idle Mixture
6.38. Idle Speed
6.39. Power Mixture
6.40. Throttle Linkage Adjustment
6.41. Troubleshooting
7. RM0393-(06-2009)-UK-EN
7.1. Periodic Maintenance
7.2. Safety Precautions Maintenance and Repair
7.3. General
7.4. Serial Number Data
7.5. How to Move Disabled Lift Truck
7.6. How to Tow Lift Truck
7.7. How to Put Lift Truck on Blocks
7.8. How to Raise Drive Tires
7.9. How to Raise Steering Tires
7.10. Maintenance Schedule
7.11. Safety Procedures When Working Near Mast
7.12. Maintenance Procedures Every 8 Hours or Daily
7.13. How to Make Checks With Engine Stopped
7.14. Hydraulic System
7.15. Engine Oil
7.16. Drive Belts
7.17. Intake Manifold Rubber Cap
7.18. Cooling System
7.19. Air Filter
7.20. Fuel System
7.21. Primary Fuel Filter, Diesel Engine
7.22. Battery
7.23. Tires and Wheels
7.24. Forks, Mast, and Lift Chains, Inspect
7.25. Operator Restraint System
7.26. Safety Labels
7.27. How to Make Checks With Engine Running
7.28. Gauges, Lights, Horn, and Fuses
7.29. Oil Level, Powershift Transmission
7.30. Oil Level, Oil Clutch System, S6.00-7.00XL (S135-155XL)
7.31. Control Levers and Pedals
7.32. Lift System Operation
7.33. Inching/Brake Pedal
7.34. Service Brakes
7.35. Parking Brake
7.36. Steering System
7.37. Maintenance Procedures Every 250 Hours or 6 Weeks
7.38. Engine Oil and Filter, GM V-6
7.39. Mast, Lubrication
7.40. Lift Chains, Lubrication
7.41. Crankcase Breather, GM V-6 Engine
7.42. Drive Shafts, S6.00-7.00XL (S135-155XL)
7.43. Air Filter GM V-6 EPA Compliant Engine
7.44. Maintenance Procedures Every 350 Hours or 2 Months
7.45. Drive Belts
7.46. Perkins Diesel Engine
7.47. GM V-6 Engine, Early Models
7.48. GM V-6 Engine, Late Models
7.49. Forks, Wear and Damage Check
7.50. Lift Chains, Wear Check
7.51. Hydraulic Tank Breather, Clean and Check
7.52. Brake Fluid
7.53. Fuel System, Checks and Adjustments
7.54. Diesel Fuel System
7.55. LPG Carburetor
7.56. Gasoline Carburetor (Early Models)
7.57. Fuel Injection (Late Model GM V-6)
7.58. Steering Axle, Lubrication
7.59. Cooling System, Clean Debris from Radiator Core
7.60. Air Filter
7.61. Maintenance Procedures Every 500 Hours or 3 Months
7.62. Engine Oil and Filter, Perkins Diesel Engine
7.63. Crankcase Breather, Perkins Diesel Engine
7.64. PCV Valve, GM V-6
7.65. Maintenance Procedures Every 1000 Hours or 6 Months
7.66. Manifold Heat Valve, GM V-6
7.67. Crankcase Breather, GM V-6
7.68. Ignition System, GM V-6
7.69. Valve Clearance, Check and Adjust
7.70. Fuel Filter, Diesel Engine, Replace
7.71. Fuel System Air Removal, Perkins (1004.42 Diesel Engine)
7.72. Fuel Injection Pump With Vent Tube
7.73. Fuel Injection Pump With Vent Screw
7.74. Differential and Drive Axle, Oil Level Check
7.75. Differential S3.50-5.50XL (S70-120XL)
7.76. Differential and Drive Axle for Powershift Transmission S6.00-7.
7.77. Differential, Speed Reducer, and Drive Axle for Manual Transmiss
7.78. Control Levers and Pedals, Lubrication
7.79. Cooling System GM V-6 EPA Compliant Engine
7.80. LPG Fuel Filter GM V-6 EPA Compliant Engine, Replace
7.81. Inspect Engine Electrical System, Connectors, and FCVS Connectio
7.82. Spark Plug Replacement
7.83. Install
7.84. Maintenance Procedures Every 2000 Hours or Yearly
7.85. Hydraulic System
7.86. Hydraulic Oil and Filter S3.50-5.50XL (S70-120XL), Replace
7.87. Hydraulic Oil and Filter S6.00-7.00XL (S135-155XL), Replace
7.88. Powershift Transmission (All Units), Oil Change and Oil Filter,
7.89. Manual Transmission and Differential S6.00-7.00XL (S135-155XL),
7.90. Oil Clutch System S6.00-7.00XL (S135-155XL), Oil and Filter Chan
7.91. Differential and Drive Axle for Powershift Transmission (All Uni
7.92. Cooling System
7.93. PCV Valve, GM V-6
7.94. Service Brakes
7.95. LPG Filter, Replace (Pre-2004)
7.96. Oxygen Sensor GM V-6 EPA Compliant Engine
7.97. Gasoline Fuel Filter, Replace
7.98. Air Filter Element, GM V-6 EPA Compliant Engine
7.99. Test LPG/GAS Regulator Pressure
7.100. Inspect Low Pressure Regulator (LPR) for Oil Buildup and Leaks
7.101. Check Throttle Shaft for Sticking
7.102. Inspect Exhaust Manifold and Piping for Leaks
7.103. Hood Latch Check
7.104. Lift Chain Adjustments
7.105. Fuel Injectors Repair
7.106. Lift and Tilt System Leak Check
7.107. Lift Cylinders, Leak Check
7.108. Tilt Cylinders, Leak Check
7.109. Welding Repairs
7.110. Overhead Guard Changes
7.111. Wheel and Tire Replacement
7.112. Solid Rubber Tire, Change
7.113. Wheels, Install
7.114. Adhesives and Sealants
7.115. Hydraulic Oil, Lubricant, and Coolant Specifications
7.116. Table 1. Maintenance Schedule
7.117. Table 2. Hook-Type Carriage Chain Adjustment
7.118. Table 3. Pin-Type Carriage Chain Adjustment
8. RM0412-(08-1997)-UK-EN
8.1. PERKINS DIESEL ENGINES, SERIES 1000
8.2. CYLINDER HEAD ASSEMBLY
8.3. PISTON AND CONNECTING ROD ASSEMBLIES
8.4. CRANKSHAFT ASSEMBLY
8.5. TIMING CASE AND TIMING GEARS
8.6. ENGINE BLOCK ASSEMBLY
8.7. TURBOCHARGER, ENGINES AB AND YB
8.8. LUBRICATION SYSTEM
8.9. FUEL SYSTEM
8.10. COOLING SYSTEM
8.11. FLYWHEEL AND FLYWHEEL HOUSING
8.12. ELECTRICAL EQUIPMENT
8.13. AIR COMPRESSOR, ENGINES YA AND YB
8.14. ENGINE SPECIFICATIONS
8.15. TORQUE SPECIFICATIONS
8.16. SPECIAL TOOLS
9. RM0449-(02-2007)-UK-EN
9.1. Safety Precautions Maintenance and Repair
9.2. General
9.3. Description
9.4. Counterweight Repair
9.5. Install
9.6. Hood Repair
9.7. Install
9.8. Overhead Guard Repair
9.9. Install
9.10. Operator Restraint System Repair
9.11. Automatic Locking Retractor (ALR)
9.12. Emergency Locking Retractor (ELR)
9.13. Fuel and Hydraulic Tanks Repair
9.14. Inspect
9.15. Small Leaks, Repair
9.16. Large Leaks, Repair
9.17. Steam Method of Cleaning
9.18. Chemical Solution Method of Cleaning
9.19. Additional Preparations for Repair
9.20. Radiator Repair
9.21. Install
9.22. Exhaust System Repair
9.23. Muffler
9.24. Install
9.25. Engine Repair
9.26. Install

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