Hyster K177 (H45-50-55-60-65XM) Service Manual

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Hyster K177 (H45-50-55-60-65XM) Service Manual - Image 4

Hyster K177 (H45-50-55-60-65XM) Service Manual - Image 5

hyster k177 h45 50 55 60 65xm service manual 2

hyster k177 h45 50 55 60 65xm service manual 3

Hyster K177 (H45-50-55-60-65XM) Service Manual

$30.00

Type Of Manual: Service Manual
Number of Pages: 696
Size: 29.6MB
Format: PDF

Category: Hyster Service Manual PDF

Model List:
- K177 (H45-50-55-60-65XM)

1. INTRODUCTION
2. GENERAL
3. DESCRIPTION
4. REMOVAL AND INSTALLATION OF THE ENGINE
5. CYLINDER HEAD AND MECHANISM
6. Cylinder Head, Removal
7. Cylinder Head, Disassembly
8. Cleaning And Inspection
9. Valve And Valve Seats
10. Studs For The Rocker Arms
11. Hydraulic Valve Lifters, Replacement
12. Hydraulic Valve Lifters, Cleaning And Inspection
13. Cylinder Head, Assembly
14. Cylinder Head, Installation
15. Rocker Arm Cover, Installation
16. TIMING GEAR COVER
17. Removal
18. Installation
19. CAMSHAFT
20. Removal
21. Inspection
22. Camshaft Bearings, Removal
23. Camshaft Bearings, Installation
24. DISTRIBUTOR
25. Removal
26. Installation
27. LUBRICATION SYSTEM
28. Oil Sump, Removal
29. Oil Sump, Installation
30. Oil Pump, Removal
31. Oil Pump, Disassembly and Repair
32. Oil Pump, Assembly
33. Oil Pump, Installation
34. PISTON AND CONNECTING ROD ASSEMBLIES
35. Connecting Rod Bearings, Replacement
36. Piston And Connecting Rod Assemblies, Removal
37. Disassembly
38. Piston, Cleaning And Inspection
39. Cylinder Bores, Inspection And Repair
40. Piston Rings
41. Assembly
42. Piston And Connecting Rod Assemblies, Installation
43. CRANKSHAFT
44. Main Bearings, Replacement
45. Oil Seal For The Rear Main Bearing, Replacement (GM 4-181 and 3.0L Only)
46. Oil Seal For The Rear Main Bearing, Replacement (Engines That Have A Two-Piece Oil Seal)
47. Crankshaft, Removal
48. Inspection and Repair
49. How To Check The Clearance Between The Main Bearings And Their Journals
50. Installation
51. FLYWHEEL AND FLYWHEEL HOUSING
52. Flywheel, Removal
53. Ring Gear, Replacement
54. Flywheel, Installation
55. COOLING SYSTEM
56. Coolant Pump
57. Fan Drive
58. Viscous Fan Drive
59. ENGINE SPECIFICATIONS
60. ENGINE DATA
61. CYLINDER HEAD
62. HYDRAULIC VALVE LIFTER
63. CAMSHAFT
64. PISTONS
65. CYLINDER BORE
66. CRANKSHAFT
67. CONNECTING RODS
68. COOLING SYSTEM
69. LUBRICATION SYSTEM
70. TORQUE SPECIFICATIONS
71. INTRODUCTION
72. GENERAL
73. DESCRIPTION
74. REPAIRS
75. OPERATOR MODULE
76. Removal
77. Installation
78. HOOD AND SIDE COVERS
79. Removal
80. Installation
81. OVERHEAD GUARD
82. Removal and Installation
83. COUNTERWEIGHT
84. Removal
85. Installation
86. EXHAUST SYSTEM
87. Replacing the Muffler
88. RADIATOR AND COOLING SYSTEM
89. Removal
90. Installation
91. OPERATOR RESTRAINT SYSTEM
92. Removal, Engine ONLY
93. Removal, Engine and Transmission
94. Installation, Engine ONLY
95. Installation, Engine and Transmission
96. FUEL AND HYDRAULIC TANKS
97. Inspection
98. Repairs, Small Leaks
99. Repairs, Large Leaks
100. Cleaning, Steam Method
101. Cleaning, Chemical Solution Method
102. Additional Preparations for Repairs
103. SAFETY LABELS
104. INTRODUCTION
105. GENERAL
106. DESCRIPTION AND OPERATION
107. Fuel Tank
108. Fuel Filter and Fuel Valve Unit
109. Vaporizer
110. Carburetor
111. Solenoid Valve
112. Idle Control Actuator
113. Governor System
114. REPAIRS
115. REPLACEMENT OF THE HOSES
116. LPG TANK
117. Removal
118. Installation
119. HYDROSTATIC RELIEF VALVE
120. Removal and Installation
121. FILTER UNIT
122. Replacement Of The Fuel Filter Element
123. Replacement of the Diaphragm and Fuel Valve
124. VAPORIZER
125. Removal
126. Disassembly
127. Cleaning
128. Inspection
129. Assembly
130. Installation
131. CARBURETOR
132. Removal
133. Disassembly
134. Cleaning
135. Assembly
136. Installation
137. SOLENOID VALVE
138. CHECKS AND ADJUSTMENTS
139. GOVERNOR SYSTEM
140. CHECK THE FILTER UNIT
141. CHECK THE VAPORIZER
142. Pressure Reducer Valve
143. Vapor Valve
144. ADJUST THE CARBURETOR
145. Idle Adjustments
146. Power Mixture
147. ADJUST THE THROTTLE LINKAGE
148. Check The Monotrol Pedal
149. TROUBLESHOOTING
150. LPG Fuel System
151. Safety Precautions Maintenance and Repair
152. General
153. Description and Operation
154. Fuel Tank
155. Oxygen Sensor
156. Regulator
157. Start Mode
158. Idle Mode
159. Run Mode
160. Resonator
161. Carburetor
162. Start Mode
163. Idle Mode
164. Run Mode
165. Governor
166. Hoses Replacement
167. LPG Tank Repair
168. Install
169. Relief Valve Repair
170. Remove and Install
171. Carburetor Repair
172. Disassemble
173. Assemble
174. Install
175. Fuel Injector Repair
176. Clean and Inspect
177. Install
178. Governor Repair
179. Inspect
180. Install
181. Regulator Repair
182. Install
183. Oxygen Sensor Repair
184. Remove and Install
185. Vacuum Switches Repair
186. Remove and Install
187. Inspect
188. Resistor Repair
189. Remove and Install
190. Inspect
191. Carburetor and New Regulator Adjustment
192. Idle Speed and Fuel Mixture
193. Idle Control Adjustment
194. Governor Checks and Adjustments
195. Adjustments
196. Throttle Linkage Adjustment
197. MONOTROL Pedal Check
198. Check Engine Light
199. Inspect Warning Lamp
200. Check Feedback Operation
201. Check VAC1 and VAC2 Signals
202. Check Resistor
203. Check Fuel Injector
204. Check Oxygen Sensor
205. Check Vacuum Switch 1
206. Check Vacuum Switch 2
207. After Completing Checks
208. Troubleshooting
209. Table 1. Adjusting Screw
210.
210.1. Single-Speed Powershift Transmission
210.2. Safety Precautions Maintenance and Repair
210.3. General
210.4. Description and Operation
210.5. General
210.6. Torque Converter
210.7. Description
210.8. Operation
210.9. Clutch Assemblies
210.10. Description
210.11. Operation
210.12. Hydraulic System
210.13. General
210.14. Control Valve
210.15. General
210.16. Clutch Pressure Regulator
210.17. Inching Spool Assembly
210.18. Direction Spool
210.19. Modulator Circuit
210.20. Torque Converter Regulator
210.21. MONOTROL Pedal
210.22. MONOTROL Pedal Start Circuit
210.23. Direction Control Lever
210.24. Differential
210.25. Oil Flow Diagrams
210.26. Neutral
210.27. Modulator Operation
210.28. Forward
210.29. Forward-Inching
211.
212.
212.1. INTRODUCTION
212.2. REPAIRS
212.3. TROUBLESHOOTING
212.4. TORQUE SPECIFICATIONS
213.
213.1. INTRODUCTION
213.2. REPAIRS
213.3. TORQUE SPECIFICATIONS
213.4. TROUBLESHOOTING
214.
214.1. INTRODUCTION
214.2. REPAIRS
214.3. CHECKS AND ADJUSTMENTS
214.4. TROUBLESHOOTING
215.
216.
216.1. INTRODUCTION
216.2. CHECKS AND ADJUSTMENTS
216.3. TROUBLESHOOTING
217.
217.1. INTRODUCTION
217.2. REPAIRS
217.3. CHECKS AND ADJUSTMENTS
217.4. TROUBLESHOOTING
218.
219.
220.
221.
221.1. INTRODUCTION
221.2. REPAIRS
222.
223.
223.1. INTRODUCTION
223.2. REPAIRS
223.3. CHECKS AND ADJUSTMENTS
223.4. TROUBLESHOOTING
224.
225.
226.
226.1. INTRODUCTION
227.
227.1. INTRODUCTION
227.2. SAFETY PROCEDURES WHEN WORKING NEAR THE MAST
227.3. REPAIRS
227.4. CHECKS AND ADJUSTMENTS
227.5. TROUBLESHOOTING
228.
229.
229.1. Periodic Maintenance
229.2. Safety Precautions Maintenance and Repair
229.3. General
229.4. Serial Number
229.5. How to Move Disabled Lift Truck
229.6. How to Tow Lift Truck
229.7. How to Put Lift Truck on Blocks
229.8. How to Raise Drive Tires
229.9. How to Raise Steering Tires
229.10. Maintenance Schedule
229.11. Maintenance Procedures Every 8 Hours or Daily
229.12. How to Make Checks with Engine Stopped
229.13. Tires and Wheels
229.14. Forks, Mast, and Lift Chains, Inspect
229.15. Safety Labels
229.16. Operator Restraint System
229.17. Steering Column Latch
229.18. Fuel, Oil, or Coolant Leaks, Check
229.19. Drive Belt
229.20. Powershift Transmission Oil Temperature
229.21. Powershift Transmission Oil Level
229.22. Hydrostatic Transmission Oil Level
229.23. Engine Oil
229.24. Hydraulic System
229.25. Air Filter
229.26. How to Make Checks With Engine Running
229.27. Gauges, Indicator Lights, Horn, Fuses, and Relays
229.28. Check Engine Light (Mazda and GM LPG Closed Loop with Low-Emissi
229.29. Malfunction Indicator Lamp (GM 3.0L Gasoline Engine)
229.30. Engine Oil Pressure
229.31. Cooling System
229.32. Steering System
229.33. Service Brakes
229.34. Parking Brake
229.35. Water Separator, Diesel Engine
229.36. Fuel Filter, Diesel Engine
229.37. Diesel Fuel System, Remove Air
229.38. Control Levers and Pedals
229.39. Lift System, Operate
229.40. Cooling System
229.41. Maintenance Procedures Every 250 Hours or 6 Weeks
229.42. Air Filter
229.43. Drive Belt
229.44. Mazda M4-2.0G and M4-2.2G Engines
229.45. GM 3.0L
229.46. Perkins 704-26 (UB)
229.47. Engine Oil and Filter
229.48. Brake Fluid
229.49. Hydraulic Tank Breather
229.50. Battery
229.51. Lift Chains
229.52. Lubrication
229.53. Wear, Check
229.54. Steering Axle
229.55. Fuel System
229.56. Engine Speed, Diesel, Perkins 704-26 (UB)
229.57. Engine Speed, LPG Carburetor, Mazda and GM (Aisan Open-Loop and
229.58. Engine Speed, LPG Carburetor, Mazda (Impco)
229.59. Engine Speed, LPG Carburetor, GM 3.0L (Impco)
229.60. Engine Speed, Mazda Gasoline Carburetor
229.61. Hydraulic System
229.62. Maintenance Procedures Every 500 Hours or 3 Months
229.63. Drain Tar From Aisan LPG Regulator
229.64. Maintenance Procedures Every 1000 Hours or 6 Months
229.65. Diesel Fuel System
229.66. Fuel Filter, Replace
229.67. Water Separator, Remove Water
229.68. Water Separator, Replace
229.69. Diesel Fuel System Air Removal
229.70. Differential and Drive Axle, Powershift Transmission
229.71. Drive Axle, Hydrostatic Transmission
229.72. Valve Clearance, Check and Adjust
229.73. Ignition System
229.74. GM 3.0L LPG (IMPCO)
229.75. GM 3.0L LPG (Aisan)
229.76. Mazda M4-2.0G and M4-2.2G
229.77. Aisan Regulator Pressure/Diaphragm and O-Ring Checks
229.78. PCV Valve
229.79. Integral Sideshift Carriage, Check Bearings
229.80. Control Levers and Pedals
229.81. Maintenance Procedures Every 2000 Hours or Yearly
229.82. Hydraulic System
229.83. Hydraulic Oil and Filter, Replace
229.84. Powershift Transmission Oil and Filter
229.85. Replace
229.86. Hydrostatic Transmission Oil and Filter
229.87. Replace
229.88. Cooling System
229.89. Service Brakes
229.90. Differential
229.91. Transmission Axle Shaft Oil (Hydrostatic Transmission)
229.92. Gasoline Fuel Filter
229.93. PCV Valve
229.94. LPG Filter
229.95. Fuel Filter (Aisan LPG System), Replace
229.96. LPG Fuel Injector (Aisan Closed-Loop Low Emission System)
229.97. Integral Sideshift Carriage, Replace Bearings
229.98. Safety Procedures When Working Near Mast
229.99. Hood Latch Check
229.100. Lift Chain Adjustments
229.101. Lift and Tilt System Leak Check
229.102. Lift Cylinder, Leak Check
229.103. Tilt Cylinder, Leak Check
229.104. Charging Battery
229.105. Diesel Engine Fuel Injector Check
229.106. Welding Repairs
229.107. Overhead Guard Changes
229.108. Wheel and Tire Replacement
229.109. Solid Rubber Tire, Change S40-65XM Models
229.110. Remove and Install Tire on Wheel
229.111. Pneumatic Tire, Repair H45-65XM Models
229.112. Remove Wheels From Lift Truck
229.113. Remove Wheel From Tire
229.114. Install Wheel on Tire
229.115. Add Air to Pneumatic Tires
229.116. Wheels, Install
229.117. Dual Drive Wheels, Install
229.118. Solid Rubber Tire, Change H45-65XM Models
229.119. Remove Wheel From Tire
229.120. Install Wheel in Tire
229.121. Adhesives and Sealants
229.122. Table 1. Maintenance Schedule
230.
230.1. LIFT TRUCK WEIGHTS
230.2. TIRE PRESSURE
230.3. CAPACITIES
230.4. ELECTRICAL SYSTEM – GASOLINE/LPG
230.5. ELECTRICAL SYSTEM – DIESEL
230.6. TRANSMISSION OIL PRESSURES
230.7. HYDRAULIC SYSTEM
230.8. STALL SPEEDS H2.00-3.20XM (H45-65XM)
230.9. STALL SPEEDS S2.00-3.20XM (S40-65XM)
230.10. ENGINE SPECIFICATIONS – GASOLINE/LPG

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