Hyster RS45-30CH, RS45-27IH, RS46-33CH, RS46-30IH, RS46-36CH, RS46-33IH Diagrams Maintenance And Repair

Hyster RS45-30CH, RS45-27IH, RS46-33CH, RS46-30IH, RS46-36CH, RS46-33IH Diagrams Maintenance And Repair - Image 2

Hyster RS45-30CH, RS45-27IH, RS46-33CH, RS46-30IH, RS46-36CH, RS46-33IH Diagrams Maintenance And Repair - Image 3

Hyster RS45-30CH, RS45-27IH, RS46-33CH, RS46-30IH, RS46-36CH, RS46-33IH Diagrams Maintenance And Repair - Image 4

Hyster RS45-30CH, RS45-27IH, RS46-33CH, RS46-30IH, RS46-36CH, RS46-33IH Diagrams Maintenance And Repair - Image 5

hyster rs45 30ch rs45 27ih rs46 33ch rs46 30ih rs46 36ch rs46 33ih diagrams maintenance and repair 2

hyster rs45 30ch rs45 27ih rs46 33ch rs46 30ih rs46 36ch rs46 33ih diagrams maintenance and repair 3

Hyster RS45-30CH, RS45-27IH, RS46-33CH, RS46-30IH, RS46-36CH, RS46-33IH Diagrams Maintenance And Repair

$30.00

Type Of Manual: Maintenance And Repair
Number of Pages: 1354
Size: 42.3MB
Format: PDF

Category: Hyster Service Manual PDF

Model List:
- RS45-30CH, RS45-27IH, RS46-33CH, RS46-30IH, RS46-36CH, RS46-33IH Diagrams

1. RM0594-(03-2005)-UK-EN
1.1. Diagrams
1.2. Safety Precautions Maintenance and Repair
2. RM0616-(03-2005)-UK-EN
2.1. Capacities and Specifications
2.2. Safety Precautions Maintenance and Repair
2.3. Vehicle Weights
2.4. Capacities
2.5. Electrical System
2.6. Engine Specifications
2.7. Tire Sizes
2.8. Torque Specifications
2.9. Counterweight
2.10. Drive Axle
2.11. Drive Shaft
2.12. Steering Axle
2.13. Wheel Nuts
2.14. Lifting Capacties
2.15. Container Spreader
2.16. Intermodel Spreader
3. RM0631-(03-2005)-UK-EN
3.1. Safety Precautions Maintenance and Repair
3.2. General
3.3. Description
3.4. Counterweight
3.5. Install
3.6. Fenders
3.7. Front Fender
3.8. Install
3.9. Rear Fender
3.10. Install
3.11. Hydraulic Tank Platform
3.12. Small Leaks
3.13. Large Leaks
3.14. Steam Method
3.15. Chemical Solution Method
3.16. Other Methods of Preparation for Repair
3.17. Install
3.18. Fuel Tank Platform
3.19. Install
3.20. Transmission Oil Cooler
3.21. Install
3.22. Radiator Repair
3.23. Install
3.24. Exhaust System
3.25. Install
3.26. Engine Removal and Installation
3.27. Install
3.28. Operator Compartment
3.29. General
3.30. Tilting
3.31. Lowering
3.32. Install
3.33. Gauges and Switches
3.34. Window Wipers
3.35. Single Arm Unit (Rear Window)
3.36. Install
3.37. Single Arm Unit (Top Window)
3.38. Install
3.39. Double Arm Unit
3.40. Install
3.41. Window Washer Motor/Pumps
3.42. Install
3.43. Heater Assembly
3.44. Install
3.45. Door Handle Assembly
3.46. Install
3.47. Window Replacement
3.48. Windshield
3.49. Install
3.50. Rear Window
3.51. Install
3.52. Top Window
3.53. Install
3.54. Operator Restraint System
3.55. Label Replacement
4. RM0634-(03-2005)-UK-EN
4.1. Four-Speed Powershift Transmission
4.2. Safety Precautions Maintenance and Repair
4.3. General
4.4. Automatic Powershift Control
4.5. Transmission Control System
4.6. Transmission Control Lever
4.7. Mechanical Description and Operation
4.8. General
4.9. Torque Converter
4.10. Description
4.11. Operation
4.12. Clutch Assemblies
4.13. Description
4.14. Operation
4.15. Transmission Operation in Neutral
4.16. Input Shaft, Forward Shaft, and Clutch Assembly
4.17. Description
4.18. Operation
4.19. Reverse, Second-Speed, and First-Speed Shaft and Clutch Assembli
4.20. Description
4.21. Operation
4.22. Third-Speed Shaft, Gear, and Clutch Assembly
4.23. Description
4.24. Operation
4.25. Fourth-Speed Shaft and Clutch
4.26. Description
4.27. Operation
4.28. Output Shaft
4.29. Description
4.30. Operation
4.31. Hydraulic Description and Operation
4.32. Sump, Filter, and Pump
4.33. Transmission Charge Pump
4.34. Pressure Regulator Valve
4.35. Relief Valve
4.36. Transmission Control Valve
4.37. Solenoid Valves
4.38. Direction Spools
4.39. Range Spools
4.40. Modulator Valves
4.41. Table 1. Solenoid Controls
5. RM0635-(06-2007)-UK-EN
5.1. Four-Speed Powershift Transmission
5.2. Safety Precautions Maintenance and Repair
5.3. General
5.4. Torque Converter Repair
5.5. Torque Converter, Remove
5.6. Torque Converter, Disassemble
5.7. Clean and Inspect
5.8. Torque Converter, Assemble
5.9. Torque Converter (Turbine) Housing, Disassemble
5.10. Relief Valve for Lube Pressure, Disassemble and Assemble
5.11. Oil Sealing Rings Sleeve, Replace
5.12. Torque Converter Housing, Assemble
5.13. Torque Converter, Install
5.14. Transmission Repair
5.15. Remove, Transmission Only
5.16. Transmission and Engine Assembly, Remove
5.17. Transmission, Disassemble
5.18. Output Shaft, Disassemble and Assemble
5.19. Fourth-Speed Shaft, Disassemble and Assemble
5.20. Third-Speed Shaft, Disassemble and Assemble
5.21. Forward Shaft and Clutch, Disassemble and Assemble
5.22. Reverse and Second-Speed Shaft and Clutch, Disassemble and Assem
5.23. First-Speed Shaft and Clutch, Disassemble and Assemble
5.24. Input Shaft, Disassemble and Assemble
5.25. Speed Sensor, Install
5.26. Transmission, Clean and Inspect
5.27. Transmission, Assemble
5.28. Control Valve
5.29. Clean and Inspect
5.30. Assemble and Install
5.31. Install, Transmission
5.32. Install, Transmission and Engine Assembly
5.33. Clean Oil System of Transmission After Major Repair
5.34. Automatic Powershift Control (APC 100)
5.35. Functional Description
5.36. Transmission Control Lever
5.37. First-Speed Shaft Bearings Adjustment
5.38. Torque Converter Stall Speed Check
5.39. Transmission Oil Pressures Check
5.40. Clutch Pressures Check
5.41. Torque Converter (Torque Converter Regulator) Oil Pressure Check
5.42. Troubleshooting
5.43. Transmission Controller (APC 100)
5.44. Table 1. Flange Nut Torque
5.45. Table 2. APC 100 Control Module (Pin Connections)
5.46. Table 3. Hobbs Gear Selector Connections
5.47. Table 4. Example Torque Values at Dimensions Shown
5.48. Table 5. Transmission Pressures
6. RM0637-(03-2005)-UK-EN
6.1. Steering System
6.2. Safety Precautions Maintenance and Repair
6.3. General
6.4. General
6.5. Description
6.6. Steering Wheel and Column Assembly
6.7. General
6.8. Transmission Control Lever
6.9. Turn Signal Control Lever
6.10. Steering Wheel
6.11. Install
6.12. Steering Column Assembly
6.13. Install
6.14. Steering Control Unit
6.15. Description
6.16. Operation
6.17. Load Sensing Steering
6.18. Disassemble
6.19. Assemble and Install
6.20. Steering System Air Removal
6.21. Steering Relief Pressure Check
6.22. Troubleshooting
7. RM0639-(03-2005)-UK-EN
7.1. Steering Axle
7.2. Safety Precautions Maintenance and Repair
7.3. General
7.4. Description
7.5. How to Put ReachStacker on Blocks
7.6. How to Lift Steer Tires
7.7. Steering Axle Assembly
7.8. Up to 1527
7.9. Install
7.10. Starting With 1528
7.11. Install
7.12. Wheels and Hubs
7.13. Remove and Disassemble
7.14. Assemble and Install
7.15. Spindles, Bearings, and Tie Rods
7.16. Install
7.17. Steering Cylinder
7.18. Up to 1532
7.19. Remove and Disassemble
7.20. Clean and Inspect
7.21. Assemble and Install
7.22. Starting With 1533
7.23. Remove and Disassemble
7.24. Clean and Inspect
7.25. Assemble and Install
7.26. Torque Specifications
7.27. Troubleshooting
8. RM0640-(03-2005)-UK-EN
8.1. Brake System
8.2. Safety Precautions Maintenance and Repair
8.3. General
8.4. Description and Operation
8.5. Accumulator Charge Valve
8.6. Relief Valves
8.7. Flow Regulator Valve
8.8. Check Valve
8.9. Brake Pedal Valves
8.10. Operation
8.11. Shuttle Valve
8.12. Solenoid Valve for Park Brake
8.13. Thermostatic Bypass Valve
8.14. Parking Brake
8.15. Auxiliary Brake
8.16. Oil-Cooled Service Brakes
8.17. Disc Service Brakes
8.18. Pressure Switch Replacement
8.19. Accumulator Charge Valve Repair
8.20. Remove and Disassemble
8.21. Clean and Inspect
8.22. Assemble and Install
8.23. Accumulator Replacement
8.24. Relief Valves Repair
8.25. Remove and Disassemble
8.26. Clean and Inspect
8.27. Assemble and Install
8.28. Relay Valve Repair
8.29. Remove and Disassemble
8.30. Clean and Inspect
8.31. Assemble
8.32. Install
8.33. Shuttle Valve Repair
8.34. Remove and Disassemble
8.35. Clean and Inspect
8.36. Assemble and Install
8.37. Brake Pedal Valves (Treadle Valves) Repair
8.38. Remove and Disassemble
8.39. Clean and Inspect
8.40. Assemble and Install
8.41. Inching Valve Repair
8.42. Disassemble
8.43. Clean and Inspect
8.44. Assemble
8.45. Install
8.46. Parking Brake Valve Repair
8.47. Disassemble
8.48. Clean and Inspect
8.49. Assemble
8.50. Install
8.51. Parking Brake Caliper Repair
8.52. Disassemble
8.53. Inspect
8.54. Assemble
8.55. Install and Adjust
8.56. Oil Brake Assembly Repair
8.57. Disassemble
8.58. Inspect
8.59. Assemble
8.60. Install
8.61. Service Brake Calipers
8.62. Disassemble
8.63. Inspect
8.64. Assemble
8.65. Install
8.66. Auxiliary Brake Caliper
8.67. Disassemble
8.68. Inspect
8.69. Assemble
8.70. Install
8.71. Remove Air From Brake System
8.72. Inching Adjustment
8.73. Service Brakes Wear Check
8.74. Troubleshooting
8.75. Accumulator Charge Valve (See Figure 9 )
9. RM0641-(03-2005)-UK-EN
9.1. Hydraulic System
9.2. Safety Precautions Maintenance and Repair
9.3. General
9.4. Description and Operation
9.5. Main Control Valve
9.6. Pilot Supply Valve
9.7. Boom Hoist Over Center Valve
9.8. Flow Amplifier
9.9. Main Control Valve
9.10. Description
9.11. Disassemble
9.12. Inspect
9.13. Assemble
9.14. Install
9.15. Outlet Section
9.16. Disassemble
9.17. Inspect
9.18. Assemble
9.19. Control Section
9.20. Disassemble
9.21. Inspect
9.22. Assemble
9.23. Control Valve Solenoid
9.24. Disassemble
9.25. Inspect
9.26. Assemble
9.27. Inlet Section
9.28. Disassemble
9.29. Inspect
9.30. Assemble
9.31. Pilot Pressure Relief Valve
9.32. Description
9.33. Disassemble
9.34. Inspect
9.35. Assemble
9.36. Install
9.37. Boom Hoist Over Center Valve
9.38. Description
9.39. Disassemble
9.40. Assemble
9.41. Install
9.42. Flow Amplifier
9.43. General
9.44. Description
9.45. Operation
9.46. Neutral Position
9.47. During Steering Function
9.48. Manual Steering Function
9.49. Install
9.50. Disassemble
9.51. Pressure Relief Valve
9.52. End Cover at PP Port
9.53. End Cover at LS Port
9.54. Directional Valve Spool
9.55. Priority Valve Spool
9.56. Pressure Control/Amplifier Valve Spool
9.57. Check Valve
9.58. Cushion/Suction Valves
9.59. Assemble
9.60. Hydraulic Test Block
9.61. Inspect
9.62. Install
9.63. Troubleshooting
10. RM0642-(03-2005)-UK-EN
10.1. Troubleshooting and Adjustments
10.2. Safety Precautions Maintenance and Repair
10.3. General
10.4. Replacement and Adjustment
10.5. Load Sensing System
10.6. Install
10.7. Pressure Sensors
10.8. Replace
10.9. Display Panel Light Bulbs
10.10. Replace
10.11. Display Panel Switches
10.12. Replace
10.13. Angle Potentiometer
10.14. Verify Boom Angle
10.15. Replace
10.16. Length Potentiometer
10.17. Verify Boom Length
10.18. Replace
10.19. Troubleshooting
10.20. System Errors
10.21. Analog Signal Errors
10.22. Operating Errors
10.23. Table 1. System Errors
10.24. Table 2. Analog Signal Errors
10.25. Table 3. Operating Errors
11. RM0644-(03-2005)-UK-EN
11.1. Hydraulic Pumps
11.2. Safety Precautions Maintenance and Repair
11.3. Description
11.4. Gear Pump Operation
11.5. Repairs – General
11.6. Pilot Pressure Hydraulic Pump Repair
11.7. Disassemble
11.8. Inspect
11.9. Assemble
11.10. Install
11.11. Attachment System Hydraulic Pump Repair
11.12. Disassemble
11.13. Inspect
11.14. Assemble
11.15. Install
11.16. Brake System Hydraulic Pump
11.17. Disassemble
11.18. Inspect
11.19. Assemble
11.20. Install
11.21. Pump Output Check
11.22. Hydraulic System Air Check
11.23. Troubleshooting
12. RM0647-(03-2005)-UK-EN
12.1. Electrical System
12.2. Safety Precautions Maintenance and Repair
12.3. General
12.4. Engine Electrical System
12.5. Batteries and Battery Disconnect
12.6. Alternator
12.7. Starting Circuit
12.8. Starter Repair
12.9. Sensors and Switches
12.10. Electrical System for Operator Compartment
12.11. Heater Components, Replace
12.12. Electrical Control System
12.13. Switch Controls
12.14. Instrument Panel Components, Replace
12.15. Joystick Switches
12.16. Replace
12.17. Joystick Internal Components
12.18. Intermodal Control Switches
12.19. Spreader Control Switches
12.20. Switch Replacement On Control Panels
12.21. Control Box Components
12.22. Kruger Electrical System
12.23. Troubleshooting

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