Hyster S3.50-5.50XL to E4.50XLS Steering Axle Maintenance And Repair

Hyster S3.50-5.50XL to E4.50XLS Steering Axle Maintenance And Repair - Image 2

Hyster S3.50-5.50XL to E4.50XLS Steering Axle Maintenance And Repair - Image 3

Hyster S3.50-5.50XL to E4.50XLS Steering Axle Maintenance And Repair - Image 4

Hyster S3.50-5.50XL to E4.50XLS Steering Axle Maintenance And Repair - Image 5

hyster s350 550xl to e450xls steering axle maintenance and repair 2

hyster s350 550xl to e450xls steering axle maintenance and repair 3

Hyster S3.50-5.50XL to E4.50XLS Steering Axle Maintenance And Repair

$30.00

Type Of Manual: Maintenance And Repair
Number of Pages: 1806
Size: 88.1MB
Format: PDF

Category: Hyster Service Manual PDF

Model List:
- S3.50-5.50XL, S3.50-5.50XM, E3.50-5.50XL, H3.50-5.00XL, H6.00-7.00XL, H8.00-16.00XL, H8.00-12.00XM, H13.00-14.00XM, H16.00XM-6, H10.00-12.00XM-12EC, E3.50-5.50XL, E4.50XLS

1. RM0326-(03-2007)-US-EN
1.1. General
1.2. Description
1.3. Steering Axle Assembly Repair
1.4. Wheels and Hubs Repair (All Units)
1.5. Spindles and Bearings Repair (All Units)
1.6. Tie Rods Repair (All Units)
1.7. Steering Cylinder Repair
1.8. Troubleshooting
2. RM0626-(11-2001)-US-EN
2.1. Cooling System
2.2. Safety Precautions Maintenance and Repair
2.3. General
2.4. Description
2.5. Radiator
2.6. Radiator Cap
2.7. Thermostat
2.8. Water Pump
2.9. Fan and Fan Shroud
2.10. Cooling System Checks
2.11. Radiator
2.12. Thermostat
2.13. Water Pump
2.14. Exhaust Leaks
2.15. Fan and Fan Shroud
2.16. Radiator Cleaning
2.17. Troubleshooting
3. RM0002-(01-2016)-US-EN
3.1. General
3.2. Description
3.3. Alternator Repair
3.4. General Check and Adjustment
3.5. Low Output Check (Type A or Type B)
3.6. High Output Check (Type A or Type B)
3.7. Brushes Circuit Check
3.8. Diodes Check
3.9. Diode Bridge Check
3.10. Rotor Field Winding Check
3.11. Stator Windings Check
3.12. Voltage Regulator Check
3.13. Troubleshooting
4. RM0046-(11-2014)-US-EN
5. RM0103-(03-2007)-US-EN
5.1. Tilt Cylinders
5.2. Safety Precautions Maintenance and Repair
5.3. General
5.4. Description
5.5. Tilt Cylinder Repair
5.6. Disassemble
5.7. Assemble
5.8. Tilt Cylinders With O-Ring or Single-Lip Seals
5.9. Tilt Cylinders for XM and XMS Models
5.10. Tilt Cylinders for XL, XLS, and XL 3 Models
5.11. Tilt Cylinders for H700-800A and Early Model H700-920B
5.12. Install
5.13. Tilt Cylinders Using Chevron Packing
5.14. Tilt Cylinder Leak Check
5.15. Tilt Cylinder Stroke and Mast Tilt Angle Adjustment
5.16. Torque Specifications
5.17. Piston Rod Nut
5.18. Retainer
5.19. Troubleshooting
5.20. Table 1. Movement Rates (Maximum) for Tilt Cylinders
6. RM0106-(01-2016)-US-EN
6.1. General
6.2. Description and Operation
6.3. Starter Repair
6.4. General Checks and Adjustments
6.5. Troubleshooting
7. RM0231-(01-2016)-US-EN
7.1. General
8. RM0927-(11-2015)-US-EN
8.1. General
8.2. Description
8.3. Counterweight Repair
8.4. Hood and Air Cleaner Repair
8.5. Hydraulic Tank Repair
8.6. Fuel Tank Repair
8.7. Cooling System and Radiator Repair
8.8. Cab Repair
8.9. Engine and Transmission Repair
8.10. Label Replacement
9. RM0936-(03-2007)-US-EN
9.1. Steering System
9.2. Safety Precautions Maintenance and Repair
9.3. General
9.4. Description
9.5. Steering Wheel and Column Assembly
9.6. General
9.7. Steering Wheel and Horn
9.8. Install
9.9. Steering Control Unit Repair
9.10. General
9.11. Description
9.12. Operation
9.13. Disassemble
9.14. Assemble and Install
9.15. Steering System Air Removal
9.16. Steering Relief Pressure Check
9.17. Troubleshooting
10. RM0937-(04-2010)-US-EN
10.1. Dry Brake System
10.2. Safety Precautions Maintenance and Repair
10.3. General
10.4. Description
10.5. Operation
10.6. Service Brakes
10.7. Parking Brake
10.8. Air Tank Repair
10.9. Relief Valve
10.10. Drain Valve
10.11. Brake Pedal Valve Repair
10.12. Disassemble, Inspect, and Assemble
10.13. Install
10.14. Air Chambers Repair
10.15. Disassemble
10.16. Inspect
10.17. Assemble
10.18. Install
10.19. Actuator Arms Repair
10.20. Inspect
10.21. Install
10.22. Brake Assemblies Repair
10.23. Brake Shoe, Remove
10.24. Camshaft, Remove
10.25. Inspect
10.26. Camshaft, Install
10.27. Brake Shoe, Install
10.28. Air Dryer
10.29. Description
10.30. Cartridge
10.31. Install
10.32. Install
10.33. Quick-Release Valve
10.34. Governor Check and Adjustment for Air Compressor
10.35. Brake Shoes Adjustment
10.36. Specifications
10.37. Troubleshooting
10.38. Service Brakes
10.39. Service Brakes, Park Function
10.40. Table 1. Air Chambers Operation
11. RM0938-(03-2007)-US-EN
11.1. Hydraulic System
11.2. Safety Precautions Maintenance and Repair
11.3. General
11.4. Description and Operation
11.5. Hydraulic Tank
11.6. Hydraulic Pump
11.7. Steering Priority Flow Valve
11.8. Pilot Valve
11.9. Main Control Valve
11.10. Unloader Valve
11.11. Hydraulic Operation
11.12. Checks and Adjustments
11.13. Quick Disconnect Fittings
11.14. Steering Priority Flow Valve
11.15. Steering Relief Pressure
11.16. Modulator Valve
11.17. Pilot Valve and Pressure Reducing Valve
11.18. Accumulator
11.19. Main Control Valve
11.20. Relief Pressure Check
11.21. Check Valves
11.22. Unloader Valve
11.23. Hydraulic Pump Repair
11.24. Disassemble
11.25. Clean and Inspect
11.26. Assemble
11.27. Install
11.28. Pilot Accumulator Replacement
11.29. Install
11.30. Pilot Valve Repair
11.31. Disassemble
11.32. Clean and Inspect
11.33. Assemble
11.34. Install
11.35. Control Levers and Joystick Repair
11.36. Install
11.37. Calibration and Diagnostics
11.38. General
11.39. Description
11.40. Lever and Joystick Calibration
11.41. Flow Adjustment
11.42. Dead Band Value Setting
11.43. Lowering Delay
11.44. PWM and I/O Module Readouts
11.45. Function Disable
11.46. General Startup
11.47. Minimum system requirements
11.48. Install the Hydraulic Controls Program
11.49. DelayTimeFile (Reset)
11.50. Select the Processor Speed
11.51. Hydraulic Controls Program
11.52. Calibration
11.53. Joystick/Lever Calibration
11.54. Valve Flow Adjustment
11.55. Diagnostics
11.56. Calibration System Shutdown
11.57. LED Diagnostics
11.58. Electrical Connections
11.59. Specifications
11.60. Table 1. Main Control Valve Port Settings
11.61. Table 2. Processor Speed Settings
11.62. Table 3. PWM Board LED Error Codes
11.63. Table 4. Altering PT FLT I/O Board LEDs (Old Logic)
11.64. Table 5. Altering PT FLT I/O Board LEDs (New Logic)
11.65. Table 6. Fixed PT Logic I/O Boards LEDs
11.66. Table 7. ECH
11.67. Table 8. PWM Driver Module
11.68. Table 9. Input/Output Module 1
11.69. Table 10. Input/Output Module 2
11.70. Table 11. Altering PT FLT
11.71. Table 12. Fixed PT FLT
11.72. Table 13. ECH
12. RM0940-(07-2013)-US-EN
12.1. Capacities and Specifications
12.2. Safety Precautions Maintenance and Repair
12.3. Lift Truck Weights
12.4. Capacities
12.5. Engine Specifications
12.6. Perkins Diesel
12.7. Cummins Diesel/LPG
12.8. Hydraulic System
12.9. Electrical System
12.10. Tire Sizes
12.11. Mast Speeds
12.12. Perkins Diesel
12.13. Cummins Diesel/LPG
12.14. Torque Specifications, Cummins Diesel
12.15. Lubrication System
12.16. Torque Specifications, Perkins Diesel
12.17. Cylinder Head Assembly
12.18. Piston and Connecting Rod Assemblies
12.19. Crankshaft Assembly
12.20. Timing Case and Drive Assembly
12.21. Turbocharger
12.22. Lubrication System
12.23. Fuel System
12.24. Cooling System
12.25. Flywheel and Housing
12.26. Aspiration System
12.27. Electrical Equipment
12.28. Auxiliary Equipment
12.29. Torque Specifications – Perkins, Tier 2
12.30. Cylinder Head Assembly
12.31. Piston and Connecting Rod Assemblies
12.32. Crankshaft Assembly
12.33. Timing Case and Drive Assembly
12.34. Turbocharger
12.35. Lubrication System
12.36. Fuel System
12.37. Cooling System
12.38. Flywheel
12.39. Auxiliary Equipment
12.40. Torque Specifications, General
12.41. Transmission
12.42. Driveline and Axle
12.43. Differential
12.44. Brakes – Wet
12.45. Brakes – Dry
12.46. Steering
12.47. Hydraulic System
12.48. Carriage
12.49. Tilt Cylinders
12.50. Wiper Arms, Front
12.51. Hyster T-50 Transmission Pressures (Powershift and Automatic)
12.52. TE-10 Transmission Specifications
12.53. Electrical
12.54. Hydraulic Cooler Lines
12.55. Torque Specifications for Lubricated or Plated Screw Threads
12.56. Table 1. Temperature Sensor (In Speed Sensor) Resistance vs Temp
12.57. Table 2. Grade 5
12.58. Table 3. Grade 8
12.59. Table 4. Grades 8.8, 10.9, and 12.9
12.60. Table 5. O-ring Port Plug Torque Chart
12.61. Table 6. Pipe Plug Torque Chart
13. RM0944-(08-2012)-US-EN
13.1. Planetary Drive Axle
13.2. Safety Precautions Maintenance and Repair
13.3. General
13.4. Description
13.5. Operation
13.6. Identification
13.7. Removal
13.8. Disassembly
13.9. Planetary Spider and Gearing Assembly H8.00-12.00XM (H170-280HD)
13.10. Planetary Spider and Gearing Assembly H13.00-14.00XM (H300-330HD
13.11. Wheel End
13.12. Spindle and Piston Housing
13.13. Cleaning
13.14. Clean Ground or Polished Parts
13.15. Clean Parts With Rough Finish
13.16. Clean Axle Assemblies
13.17. Drying Cleaned Parts
13.18. Corrosion Prevention
13.19. Parts Inspection
13.20. Tapered Roller Bearings
13.21. Bevel Pinion and Ring Gear Sets
13.22. Main Differential Assembly
13.23. Axle Shafts
13.24. Repair or Replace Parts
13.25. Repair Welding
13.26. Apply Silicone Gasket Material
13.27. Assembly
13.28. Spindle and Piston Housing to Axle Housing
13.29. Wet Disc Brakes
13.30. Adjust Wheel Bearing Preload
13.31. Planetary Spider and Gearing Assembly H8.00-12.00XM (H170-280HD)
13.32. Planetary Spider and Gearing Assembly H13.00-14.00XM (H300-330HD
13.33. Planetary Spider Assembly
13.34. Installation
13.35. Fill Wet Disc Brakes With Hydraulic Fluid
13.36. Torque Specifications
13.37. Lubrication Specification
14. RM0943-(03-2007)-US-EN
14.1. Main Control Valve
14.2. Safety Precautions Maintenance and Repair
14.3. General
14.4. Description
14.5. Operation
14.6. Lift Section
14.7. Tilt/Auxiliary Section
14.8. Relief Valves
14.9. Unloader Valve
14.10. Main Control Valve Repair
14.11. Disassemble
14.12. Auxiliary Side
14.13. Lift Side
14.14. Clean and Inspect
14.15. Assemble
14.16. Auxiliary Side
14.17. Lift Side
14.18. Install
14.19. Pressure Relief Valve Check and Adjustment
14.20. Check and Adjust
14.21. Replace
14.22. Specifications
14.23. Troubleshooting
15. RM0945-(08-2011)-US-EN
15.1. Planetary Drive Axle
15.2. Safety Precautions Maintenance and Repair
15.3. General
15.4. Description
15.5. Operation
15.6. Identification
15.7. Removal
15.8. Disassembly
15.9. Brake Drum
15.10. Planetary Spider and Gearing Assembly H8.00-12.00XM (H170-280HD)
15.11. Dry Brakes
15.12. Planetary Spider and Gearing Assembly H13.00-14.00XM (H300-330HD
15.13. Spindle and Brake Spider
15.14. Cleaning
15.15. Ground or Polished Parts
15.16. Parts With Rough Finish
15.17. Axle Assemblies
15.18. Drying Cleaned Parts
15.19. Corrosion Prevention
15.20. Parts Inspection
15.21. Tapered Roller Bearings
15.22. Bevel Pinion and Ring Gear Sets
15.23. Main Differential Assembly
15.24. Axle Shafts
15.25. Repair or Replace Parts
15.26. Repair Welding
15.27. Apply Silicone Gasket Material
15.28. Assembly
15.29. Spindle, Brake Spider, and Brake
15.30. Wheel End
15.31. Adjust Wheel Bearing Preload
15.32. Planetary Spider and Gearing Assembly H8.00-12.00XM (H170-280HD)
15.33. Planetary Spider and Gearing Assembly H13.00-14.00XM (H300-330HD
15.34. Planetary Spider Assembly
15.35. Installation
15.36. Torque Specifications
15.37. Lubrication Specification
16. RM0951-(08-2014)-US-EN
17. RM0969-(02-2016)-US-EN
17.1. General
17.2. Description
17.3. Operation
17.4. Carriage and Attachment Repair
17.5. Attachment Without Carriage Repair
17.6. Sideshift Cylinders Repair
17.7. Extension Cylinders Repair
17.8. Vertical End Beams Repair
17.9. Twist Locks Repair for Model 553
17.10. Hooks Replacement for Model 555
17.11. Twist Locks Repair for Model 558
17.12. Bleed the System
17.13. Valve Assembly
17.14. Slide Pad Replacement
17.15. Adjustments
17.16. Maintenance
17.17. Troubleshooting
18. RM1068-(05-2004)-US-EN
18.1. Perkins Tier 2 Diesel Engines
18.2. Safety Precautions Maintenance and Repair
18.3. General
18.4. General Safety Rules
18.5. Description
18.6. Engine Serial Number Codes
18.7. Engine Data
18.8. Engine Removal and Installation
18.9. Cylinder Head Assembly Repair

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