IMT Model 5525 Crane, Model 6025 Crane, Model 6625 Crane PARTS AND SPECIFICATIONS 99903289 Effective Through July, 2004

Table of Content:

1 ELECTRONIC MANUALS
2 REVISIONS LIST
3 SECTION 1: SPECIFICATIONS
3.1 GENERAL SPECIFICATIONS
3.2 PERFORMANCE CHARACTERISTICS
3.3 POWER SOURCE
3.4 CYLINDER HOLDING VALVES
3.5 ROTATION SYSTEM
3.6 HYDRAULIC SYSTEM
3.7 EXCESSIVE LOAD LIMIT SYSTEM (ELLS)
3.8 WINCH – 6025 & 6625 MODELS
3.9 WINCH – 5525 MODEL
3.10 MINIMUM CHASSIS SPECIFICATIONS
3.11 GEOMETRIC CONFIGURATION
3.12 5525 CAPACITY CHART
3.13 6025 CAPACITY CHART
3.14 6625 CAPACITY CHART
3.15 REDUCED CAPACITY LIFT CHARTS
3.16 STABILITY CONFIRMATION PROCESS
4 SECTION 2: CRANE REFERENCE
4.1 MAJOR CRANE ASSEMBLIES
4.2 GREASE ZERK LOCATIONS & LUBRICANT REQUIREMENTS
4.3 RECOMMENDED SPARE PARTS LIST
4.4 INSTALLATION
4.5 CONTROL VALVE TROUBLESHOOTING
4.6 ELEC SCHEMATIC (99903187)
4.7 WINCH BRAKE HARNESS & DUAL PRESSURE SYSTEM
4.8 ANTI TWO-BLOCKING DEVICE
4.9 Excessive Load Limit System (ELLS) TEST PROCEDURE
4.10 ELLS TROUBLESHOOTING PROCEDURE
5 SECTION 3: REPLACEMENT PARTS
5.1 PARTS INFORMATION
5.2 WINCH / CABLE / HOOK KIT (31716518)
5.3 WINCH / CABLE / HOOK KIT PLANETARY (31716521)
5.4 WINCH (70570198)
5.5 WINCH PLANETARY (70146319)
5.6 CORD REEL ASSEMBLY (51713168)
5.7 BASE ASM (41716514)
5.8 GEAR ROTATOR (71056574)
5.9 MAST ASM (41716515)
5.10 LOWER BOOM ASM – 5525 (41717301)
5.11 LOWER BOOM ASM – 6025 (41717027)
5.12 LOWER BOOM ASM – 6625 (41716516)
5.13 CYLINDER – 5525 (70146462)
5.14 CYLINDER – 6025 (70146427)
5.15 CYLINDER – 6625 (70146304)
5.16 VALVE (73540094)
5.17 EXTENSION BOOM ASSEMBLY (41716517)
5.18 CYL ASM – EXTENSION (51716461)
5.19 CYLINDER (70146296)
5.20 CYLINDER (70146297)
5.21 HYDRAULIC KIT – 5525 (91717399-1)
5.22 HYDRAULIC KIT – 5525 (91717399-2)
5.23 HYDRAULIC KIT – 5525 RADIO REMOTE (91717400-1)
5.24 HYDRAULIC KIT – 5525 RADIO REMOTE (91717400-2)
5.25 HYDRAULIC KIT – 6025/6625 (91716519-1)
5.26 HYDRAULIC KIT – 6025/6625 (91716519-2)
5.27 HYDRAULIC KIT -6025/ 6625 RADIO REMOTE (91717393-1)
5.28 HYDRAULIC KIT -6025/ 6625 RADIO REMOTE (91717393-2)
5.29 CONTROL KIT, TETHERED – 5525 (90717396-1)
5.30 CONTROL KIT, TETHERED – 6025/6625 (90716520-1)
5.31 CONTROL KIT, TETHERED – 6025/6625 (90716520-2)
5.32 CONTROL KIT-5525 RADIO REMOTE (90717398-1)
5.33 CONTROL KIT-5525 RADIO REMOTE (90717398-2)
5.34 CONTROL KIT-6025/6625 RADIO REMOTE (90717156-1)
5.35 CONTROL KIT-6025/6625 RADIO REMOTE (90717156-2)
5.36 VALVE BANK (73733395)
5.37 VALVE BANK (73733380)
5.38 VALVE-SOLENOID DUMP 6025/6625 (51717338)
5.39 INSTALLATION KIT (93716522)
5.40 DECAL KIT – 5525 (95717305)
5.41 DECAL KIT – 5525 TAPE APPLICATION (95717305-2)
5.42 DECAL KIT – 6025 (95717028)
5.43 DECAL KIT – TAPE APPLICATION (95717028-1)
5.44 DECAL KIT – 6625 (95716800)
5.45 CHASSIS WIRING HARNESS (99903340)
5.46 HANDLE ASM W/ENG START – HANDLE & TRIGGER (51716562)
5.47 HANDLE ASM W/ENG START – SWITCHES & FACE PLATE (51716562)
5.48 HANDLE ASM – RAD REMOTE BACKUP (51716912)
5.49 BOOM SUPPORT – DOMINATOR 1 (51714181)
6 SECTION 4: GENERAL REFERENCE
7 APPENDIX A: WINCH MANUAL
7.1 506W WINCH (70146319)
7.2 1.0 Introduction and Theory of Operation
7.3 2.0 Winch Maintenance
7.4 2.1 Daily Maintenance
7.5 2.2 Maintenance at 500 and 1000 Hours
7.6 2.3 Complete Teardowns
7.7 2.4 Lubrication
7.8 2.5 Gearbox Oil Change Procedure
7.9 2.6 Brake Oil Change Procedure
7.10 3.0 Disassembly and Assembly
7.11 3.1 Servicing the Motor Section
7.12 3.2 Servicing the Brake Section – Disassembly
7.13 3.3 Reassembly of the Brake Section
7.14 3.4 Servicing the Drum Section
7.15 3.5 Drum Section Assembly
7.16 3.6 Servicing the Planetary Section
7.17 3.7 Torque Recommendations
7.18 4.0 Troubleshooting
8 TELESCOPIC CRANE VOLUME 1
9 WARRANTY POLICY