Table of Content:
1 ELECTRONIC MANUALS
2 REVISIONS LIST
3 INTRODUCTION
4 SPECIFICATIONS
4.1 GENERAL
4.2 PERFORMANCE CHARACTERISTICS
4.3 CYLINDERS
4.4 POWER SOURCE
4.5 ROTATION SYSTEM
4.6 CYLINDER HOLDING VALVES
4.7 EXCESSIVE LOAD LIMIT SYSTEM (ELLS)
4.8 WINCH
4.9 HYDRAULIC SYSTEM
4.10 MINIMUM CHASSIS SPECIFICATIONS
4.11 GEOMETRIC CONFIGURATION
4.12 CAPACITY CHART – 7020 crane
5 CRANE REFERENCE
5.1 MAJOR CRANE ASSEMBLIES
5.2 WELDMENT PART NUMBER LOCATIONS
5.3 GREASE ZERK LOCATIONS & LUBRICANT REQUIREMENTS
5.4 RECOMMENDED SPARE PARTS LIST
5.5 INSTALLATION
5.6 CRANE INSTALLATION
5.7 HYDRAULIC INSTALLATION
5.8 ELECTRICAL INSTALLATION
5.9 TEST
5.10 CONTROL VALVE TROUBLESHOOTING
5.11 RELAY BOARD OPERATION
5.12 WINCH TROUBLESHOOTING
5.13 ANTI TWO-BLOCKING DEVICE
5.14 Excessive Load Limit System (ELLS) TEST PROCEDURE
5.15 ELLS TROUBLESHOOTING PROCEDURE
6 PARTS
6.1 PARTS INFORMATION
6.2 BASE ASM (41706634)
6.3 MAST ASM (41706646)
6.4 LOWER BOOM ASM (41706681)
6.5 LOWER BOOM CYLINDER (3C252990)
6.6 EXT BOOM ASM (41706682)
6.7 EXT BOOM CYLINDER (3B341860)
6.8 LOCKING/HOLDING VALVE (73054900)
6.9 HOLDING VALVE (73054004)
6.10 WINCH/CABLE/HOOK KIT (31706974)
6.11 WINCH (71057627)
6.12 CONTROL KIT (90709116)
6.13 CONTROL KIT-4R+ENG START (90709117)
6.14 CONTROL KIT-RADIO RMT (90718833)
6.15 HYDRAULIC KIT, FAUVER VALVEBANK
6.16 HYDRAULIC KIT (91714933-1)
6.17 HYDRAULIC KIT (91714933-2)
6.18 HYDRAULIC KIT (91714933-3)
6.19 HYD KIT-RADIO RMT (91715634-1)
6.20 HYD KIT-RADIO RMT (91715634-2)
6.21 HYD KIT-RADIO RMT (91715634-3)
6.22 VALVEBANK, RADIO REMOTE (73733932)
6.23 WIRING HARNESS, RADIO REMOTE (77441101-1)
6.24 SCHEMATIC, RADIO REMOTE (77441101-2)
6.25 CIRCUIT CHART, RADIO REMOTE (77441101-3)
6.26 WIRE ROUTING (90713191)
6.27 ELECTRICAL SCHEMATIC, PROP REMOTE CONTROL (99900855)
6.28 HYD KIT, TETHERED REMOTE (91715653-1)
6.29 HYD KIT, TETHERED REMOTE (91715653-2)
6.30 HYD KIT, TETHERED REMOTE (91715653-3)
6.31 VALVEBANK, TETHERED REMOTE (73733397)
6.32 CABLE ASM, TETHERED REMOTE (70733394-1)
6.33 CABLE ASM, TETHERED REMOTE (70733394-2)
6.34 PROP’L RMT HANDLE ASM (51713182)
6.35 TETHERED PROPORTIONAL REMOTE POTENTIOMETER ADJUSTMENT
6.36 OPTION-AUX STABILIZERS-MO/PD (31704124-1)
6.37 OPTION-AUX STABILIZERS-MO/PD (31704124-2)
6.38 OPTION-AUX STABILIZERS-PO/PD (31704123-1)
6.39 OPTION-AUX STABILIZERS-PO/PD (31704123-2)
6.40 VALVEBANK ASM-2 SECT (51703620)
6.41 VALVEBANK ASM-3 SECT (51703619)
6.42 CYLINDER – PWR DN (3B166820)
6.43 CYLINDER-PWR OUT (3B210522)
6.44 DECAL KIT (95708663)
6.45 INSTALLATION KIT-MTG HARDWARE (93715349)
6.46 INSTALLATION KIT (93709115)
6.47 CABLE ASM 14GA 6WIRE X 35′ (51713199)
6.48 OPTION-BOOM SUPPORT ASM (51708366)
6.49 OPTION-RESERVOIR ASM-34 GAL (51708368)
6.50 CORD REEL ASM (51713168)
6.51 CHASSIS WIRING HARNESS (99903340)
7 GENERAL REFERENCE
7.1 INSPECTION CHECKLIST
7.2 WIRE ROPE INSPECTION
7.3 HOOK INSPECTION
7.4 HOLDING VALVE INSPECTION
7.5 ANTI-TWO BLOCKING DEVICE INSPECTION
7.6 TORQUE DATA CHART – DOMESTIC
7.7 TORQUE DATA CHART – METRIC
7.8 TURNTABLE BEARING FASTENER TIGHTENING SEQUENCE
7.9 TURNTABLE BEARING INSPECTION FOR REPLACEMENT
8 TELESCOPIC CRANE VOLUME 1
9 WARRANTY POLICY