Table of Content:
1 ELECTRONIC MANUALS
2 REVISIONS LIST
3 INTRODUCTION
4 SPECIFICATIONS
4.1 GENERAL SPECIFICATIONS
4.2 PERFORMANCE CHARACTERISTICS
4.3 CYLINDERS
4.4 POWER SOURCE
4.5 ROTATION SYSTEM
4.6 CYLINDER HOLDING VALVES
4.7 EXCESSIVE LOAD LIMIT SYSTEM (ELLS)
4.8 WINCH
4.9 HYDRAULIC SYSTEM
4.10 MINIMUM CHASSIS SPECIFICATIONS
4.11 GEOMETRIC CONFIGURATION
4.12 CAPACITY CHART
5 CRANE REFERENCE
5.1 MAJOR CRANE ASSEMBLIES
5.2 WELDMENT PART NUMBER LOCATIONS
5.3 GREASE ZERK LOCATIONS & LUBRICANT REQUIREMENTS
5.4 RECOMMENDED SPARE PARTS LIST
5.5 INSTALLATION
5.6 CRANE INSTALLATION
5.7 HYDRAULIC INSTALLATION
5.8 ELECTRICAL INSTALLATION
5.9 TEST
5.10 RELAY BOARD OPERATION
5.11 WINCH TROUBLESHOOTING
5.12 ANTI TWO-BLOCKING DEVICE
5.13 Excessive Load Limit System (ELLS) TEST PROCEDURE
5.14 ELLS TROUBLESHOOTING PROCEDURE
6 REPLACEMENT PARTS
6.1 PARTS INFORMATION
6.2 BASE ASM (41706634)
6.3 MAST ASM (41706646)
6.4 LOWER BOOM ASM (41706651)
6.5 LOWER BOOM CYLINDER (3C252990)
6.6 EXTENSION BOOM ASM (41706975)
6.7 EXT BOOM CYLINDER (3B341860)
6.8 LOCKING/HOLDING VALVE (73054900)
6.9 WINCH/CABLE/HOOK KIT (31706974)
6.10 WINCH (71057627)
6.11 WIRING DIAGRAM, 2-SPEED WINCH, RADIO REMOTE (99903716)
6.12 CONTROL KIT (90709116)
6.13 CONTROL KIT-4R+ENG START (90709117)
6.14 CONTROL KIT-RADIO RMT (90718833)
6.15 HYDRAULIC KIT (91714933-1)
6.16 HYDRAULIC KIT (91714933-2)
6.17 HYDRAULIC KIT (91714933-3)
6.18 HYD KIT-RADIO RMT (91715634-1)
6.19 HYD KIT-RADIO RMT (91715634-2)
6.20 HYD KIT-RADIO RMT (91715634-3)
6.21 VALVEBANK, RADIO REMOTE (73733932)
6.22 WIRING HARNESS, RADIO REMOTE (77441101-1)
6.23 SCHEMATIC, RADIO REMOTE (77441101-2)
6.24 CIRCUIT CHART, RADIO REMOTE (77441101-3)
6.25 WIRE ROUTING (90713191)
6.26 ELECTRICAL SCHEMATIC, PROP REMOTE CONTROL (99900855)
6.27 HYDRAULIC KIT, TETH REMOTE (91715653-1)
6.28 HYDRAULIC KIT, TETH REMOTE (91715653-2)
6.29 HYDRAULIC KIT, TETH REMOTE (91715653-3)
6.30 VALVEBANK (73733397)
6.31 HANDLE ASM, TRIGGER ASM (51713182)
6.32 TETHERED PROPORTIONAL REMOTE
POTENTIOMETER ADJUSTMENT
6.33 CABLE ASM, TETHERED REMOTE (70733394-1)
6.34 CABLE ASM, TETHERED REMOTE (70733394-2)
6.35 OPTION-AUX OUTRIGGERS-MO/PD (31704124-1)
6.36 OPTION-AUX STABILIZERS-MO/PD (31704124-2)
6.37 OPTION-AUX STABILIZERS
-PO/PD (31704123-1)
6.38 OPTION-AUX STABILIZERS
-PO/PD (31704123-2)
6.39 CYLINDER-PWR DN (3B166820)
6.40 CYLINDER-PWR OUT (3B210522)
6.41 HOLDING VALVE (73054004)
6.42 VALVEBANK ASM-2 SECT (51703620)
6.43 VALVEBANK ASM-3 SECT (51703619)
6.44 OPTION-RESERVOIR ASM-34 GAL (51708368)
6.45 OPTION-BOOM SUPPORT ASM (51708367)
6.46 CORD REEL ASM (51713168)
6.47 INSTALLATION KIT-MTG HARDWARE (93715349)
6.48 INSTALLATION KIT (93709115)
6.49 CABLE ASM 14GA 6WIRE X 35′ (51713199)
6.50 DECAL KIT (95708664)
6.51 CHASSIS WIRING HARNESS (99903340)
7 GENERAL REFERENCE
7.1 INSPECTION CHECKLIST
7.2 WIRE ROPE INSPECTION
7.3 HOOK INSPECTION
7.4 HOLDING VALVE INSPECTION
7.5 ANTI-TWO BLOCKING DEVICE INSPECTION
7.6 TORQUE DATA CHART – DOMESTIC
7.7 TORQUE DATA CHART – METRIC
7.8 TURNTABLE BEARING FASTENER TIGHTENING SEQUENCE
7.9 TURNTABLE BEARING INSPECTION FOR REPLACEMENT
8 TELESCOPIC CRANE VOLUME 1
9 WARRANTY POLICY