JCB 150T, 155, 175, 210, 210T, 215, 215T Skid Steer Loader Operator Manual 9831-5450

JCB 150T, 155, 175, 210, 210T, 215, 215T Skid Steer Loader Operator Manual 9831-5450 - Image 2

JCB 150T, 155, 175, 210, 210T, 215, 215T Skid Steer Loader Operator Manual 9831-5450 - Image 3

JCB 150T, 155, 175, 210, 210T, 215, 215T Skid Steer Loader Operator Manual 9831-5450 - Image 4

JCB 150T, 155, 175, 210, 210T, 215, 215T Skid Steer Loader Operator Manual 9831-5450 - Image 5

jcb 150t 155 175 210 210t 215 215t skid steer loader operator manual 9831 5450 2

jcb 150t 155 175 210 210t 215 215t skid steer loader operator manual 9831 5450 3

JCB 150T, 155, 175, 210, 210T, 215, 215T Skid Steer Loader Operator Manual 9831-5450

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-5450
Number of Pages: 270
Size: 32.7MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 150T, 155, 175, 210, 210T, 215, 215T Skid Steer Loader

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cross References ………………………………………………………………………………………………………………… 2
8. Location of Manual ………………………………………………………………………………………………………………. 2
9. Safety
10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
11. Safety Warnings …………………………………………………………………………………………………………………… 3
12. General Safety …………………………………………………………………………………………………………………….. 4
13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
14. About the Product
15. Introduction
16. General ……………………………………………………………………………………………………………………………….. 7
17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
18. Product Compliance ……………………………………………………………………………………………………………… 7
19. Description
20. General ……………………………………………………………………………………………………………………………….. 8
21. Intended Use ……………………………………………………………………………………………………………………….. 8
22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
23. Optional Equipment and Attachments …………………………………………………………………………………….. 8
24. Danger Zone ……………………………………………………………………………………………………………………….. 8
25. Main Component Locations …………………………………………………………………………………………………… 9
26. Product and Component Identification
27. Machine …………………………………………………………………………………………………………………………….. 10
28. Engine ………………………………………………………………………………………………………………………………. 10
29. Operator Protective Structure ………………………………………………………………………………………………. 11
30. Safety Labels
31. General ……………………………………………………………………………………………………………………………… 13
32. Safety Label Identification ……………………………………………………………………………………………………. 13
33. Operator Station
34. Component Locations …………………………………………………………………………………………………………. 16
35. Interior Switches
36. Ignition Switch ……………………………………………………………………………………………………………………. 17
37. Cab Interior Light ……………………………………………………………………………………………………………….. 18
38. Console Switches
39. Window Wipers ………………………………………………………………………………………………………………….. 19
40. Operation
41. Introduction
42. General ……………………………………………………………………………………………………………………………… 21
43. Operating Safety
44. General ……………………………………………………………………………………………………………………………… 22
45. Worksite Safety ………………………………………………………………………………………………………………….. 24
46. Risk Assessment ……………………………………………………………………………………………………………….. 25
47. Walk-Around Inspection
48. General ……………………………………………………………………………………………………………………………… 27
49. Entering and Leaving the Operator Station
50. General ……………………………………………………………………………………………………………………………… 28
51. Emergency Exit ………………………………………………………………………………………………………………….. 29
52. Doors
53. Operator Door ……………………………………………………………………………………………………………………. 32
54. Windows
55. Front Window …………………………………………………………………………………………………………………….. 34
56. Side Window ……………………………………………………………………………………………………………………… 34
57. Battery Isolator
58. General ……………………………………………………………………………………………………………………………… 36
59. Before Starting the Engine
60. General ……………………………………………………………………………………………………………………………… 37
61. Operator Seat
62. General ……………………………………………………………………………………………………………………………… 38
63. Basic Seat …………………………………………………………………………………………………………………………. 38
64. Suspension Seat ………………………………………………………………………………………………………………… 39
65. Seat Belt
66. General ……………………………………………………………………………………………………………………………… 41
67. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 41
68. Static Seat Belt ………………………………………………………………………………………………………………….. 42
69. Mirrors
70. General ……………………………………………………………………………………………………………………………… 44
71. Starting the Engine
72. General ……………………………………………………………………………………………………………………………… 46
73. Stopping and Parking
74. General ……………………………………………………………………………………………………………………………… 49
75. Preparing for Travel
76. General ……………………………………………………………………………………………………………………………… 50
77. Preparing for Road Travel …………………………………………………………………………………………………… 50
78. Preparing for Worksite Travel ………………………………………………………………………………………………. 51
79. Smooth Ride System (SRS) ………………………………………………………………………………………………… 51
80. Beacon ……………………………………………………………………………………………………………………………… 52
81. Safety Equipment
82. General ……………………………………………………………………………………………………………………………… 54
83. Control Lock ………………………………………………………………………………………………………………………. 54
84. Transportation Lock ……………………………………………………………………………………………………………. 55
85. Drive Controls
86. General ……………………………………………………………………………………………………………………………… 56
87. Instruments
88. General ……………………………………………………………………………………………………………………………… 64
89. Instrument Panel ………………………………………………………………………………………………………………… 69
90. Getting the Machine Moving
91. General ……………………………………………………………………………………………………………………………… 84
92. Slopes
93. General ……………………………………………………………………………………………………………………………… 85
94. Driving on Slopes ………………………………………………………………………………………………………………. 85
95. Working on Slopes …………………………………………………………………………………………………………….. 85
96. Operating Levers-Pedals
97. General ……………………………………………………………………………………………………………………………… 86
98. Control Layouts ………………………………………………………………………………………………………………….. 86
99. Lift Arm Controls ………………………………………………………………………………………………………………… 86
100. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 89
101. Working with the Lift Arm
102. General ……………………………………………………………………………………………………………………………… 91
103. Fork Ratings ………………………………………………………………………………………………………………………. 91
104. Filling the Shovel ……………………………………………………………………………………………………………….. 96
105. Loading a Truck …………………………………………………………………………………………………………………. 97
106. Counterweights ………………………………………………………………………………………………………………….. 97
107. Heating, Ventilating and Air-Conditioning (HVAC)
108. General ……………………………………………………………………………………………………………………………… 99
109. Air-Conditioning Controls …………………………………………………………………………………………………….. 99
110. Power Sockets
111. Auxiliary Power Socket ……………………………………………………………………………………………………… 100
112. Radio
113. General ……………………………………………………………………………………………………………………………. 101
114. Fire Extinguisher
115. General ……………………………………………………………………………………………………………………………. 104
116. Moving a Disabled Machine
117. General ……………………………………………………………………………………………………………………………. 105
118. Jump-Starting the Engine ………………………………………………………………………………………………….. 105
119. Retrieval ………………………………………………………………………………………………………………………….. 106
120. Loader Arm (Emergency Operation) …………………………………………………………………………………… 106
121. Lifting the Machine
122. General ……………………………………………………………………………………………………………………………. 108
123. Transporting the Machine
124. General ……………………………………………………………………………………………………………………………. 111
125. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 111
126. Operating Environment
127. General ……………………………………………………………………………………………………………………………. 114
128. Operating in Low Temperatures …………………………………………………………………………………………. 114
129. Operating in High Temperatures …………………………………………………………………………………………. 114
130. Refuelling
131. General ……………………………………………………………………………………………………………………………. 116
132. Low Fuel Levels ……………………………………………………………………………………………………………….. 116
133. Filling the Tank …………………………………………………………………………………………………………………. 116
134. Attachments
135. Working with Attachments
136. Introduction ………………………………………………………………………………………………………………………. 117
137. Attachments for your Machine ……………………………………………………………………………………………. 117
138. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 127
139. Impact Protection ……………………………………………………………………………………………………………… 130
140. Attachment Frame
141. General ……………………………………………………………………………………………………………………………. 132
142. Quickhitch
143. Quickhitch Attachment Bracket …………………………………………………………………………………………… 133
144. Shovels
145. General ……………………………………………………………………………………………………………………………. 138
146. Standard Shovel ………………………………………………………………………………………………………………. 138
147. Grapple Shovel ………………………………………………………………………………………………………………… 139
148. 6-in-1 Shovel ……………………………………………………………………………………………………………………. 140
149. Forks
150. General ……………………………………………………………………………………………………………………………. 143
151. Pallet Forks ……………………………………………………………………………………………………………………… 143
152. Manure Forks …………………………………………………………………………………………………………………… 145
153. Snow Blade
154. General ……………………………………………………………………………………………………………………………. 147
155. Preservation and Storage
156. Cleaning
157. General ……………………………………………………………………………………………………………………………. 151
158. Preparation ………………………………………………………………………………………………………………………. 152
159. Checking For Damage
160. General ……………………………………………………………………………………………………………………………. 153
161. Storage
162. General ……………………………………………………………………………………………………………………………. 154
163. Put into Storage ……………………………………………………………………………………………………………….. 154
164. During Storage …………………………………………………………………………………………………………………. 154
165. Take out of Storage ………………………………………………………………………………………………………….. 155
166. Security
167. General ……………………………………………………………………………………………………………………………. 156
168. JCB Plantguard ………………………………………………………………………………………………………………… 156
169. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 156
170. LiveLink …………………………………………………………………………………………………………………………… 156
171. Maintenance
172. Introduction
173. General ……………………………………………………………………………………………………………………………. 157
174. Owner-Operator Support ……………………………………………………………………………………………………. 157
175. Service-Maintenance Agreements ………………………………………………………………………………………. 158
176. Obtaining Spare Parts ………………………………………………………………………………………………………. 158
177. Maintenance Safety
178. General ……………………………………………………………………………………………………………………………. 159
179. Fluids and Lubricants ……………………………………………………………………………………………………….. 160
180. Maintenance Schedules
181. General ……………………………………………………………………………………………………………………………. 164
182. How to Use the Maintenance Schedules …………………………………………………………………………….. 164
183. Maintenance Intervals ……………………………………………………………………………………………………….. 164
184. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 164
185. Functional Tests and Final Inspection …………………………………………………………………………………. 167
186. Maintenance Positions
187. General ……………………………………………………………………………………………………………………………. 168
188. Maintenance Position (Lift Arm Lowered) ……………………………………………………………………………. 168
189. Maintenance Position (Lift Arm Raised) ………………………………………………………………………………. 169
190. Maintenance Position (Lift Arm Raised and Cab Raised) ………………………………………………………. 171
191. Service Points
192. General ……………………………………………………………………………………………………………………………. 172
193. Access Apertures
194. General ……………………………………………………………………………………………………………………………. 177
195. Engine Compartment Cover ………………………………………………………………………………………………. 177
196. Rear Cover ………………………………………………………………………………………………………………………. 178
197. Cab-Canopy …………………………………………………………………………………………………………………….. 179
198. Tools
199. General ……………………………………………………………………………………………………………………………. 184
200. Toolbox ……………………………………………………………………………………………………………………………. 184
201. Lubrication
202. General ……………………………………………………………………………………………………………………………. 185
203. Preparation ………………………………………………………………………………………………………………………. 185
204. Attachments
205. General …………………………………………………………………………………………………………………………… 186
206. Body and Framework
207. General …………………………………………………………………………………………………………………………… 187
208. Pivot Pins ………………………………………………………………………………………………………………………… 188
209. Operator Station
210. General …………………………………………………………………………………………………………………………… 190
211. Operator Protective Structure …………………………………………………………………………………………….. 190
212. Seat ………………………………………………………………………………………………………………………………… 191
213. Seat Belt …………………………………………………………………………………………………………………………. 191
214. Controls …………………………………………………………………………………………………………………………… 191
215. Heating, Ventilating and Air-Conditioning (HVAC)
216. General ……………………………………………………………………………………………………………………………. 192
217. Engine
218. General …………………………………………………………………………………………………………………………… 193
219. Oil …………………………………………………………………………………………………………………………………… 193
220. Drive Belt ………………………………………………………………………………………………………………………… 197
221. Exhaust …………………………………………………………………………………………………………………………… 199
222. Air Filter
223. General …………………………………………………………………………………………………………………………… 200
224. Outer Element …………………………………………………………………………………………………………………. 200
225. Fuel System
226. General …………………………………………………………………………………………………………………………… 202
227. Fuel Filter ………………………………………………………………………………………………………………………… 203
228. Water Separator ………………………………………………………………………………………………………………. 203
229. Cooling System
230. General …………………………………………………………………………………………………………………………… 205
231. Coolant ……………………………………………………………………………………………………………………………. 205
232. Cooling Pack …………………………………………………………………………………………………………………… 206
233. Brakes
234. Park Brake ………………………………………………………………………………………………………………………. 207
235. Wheels
236. General …………………………………………………………………………………………………………………………… 208
237. Tyres
238. General …………………………………………………………………………………………………………………………… 210
239. Tracks
240. Rubber ……………………………………………………………………………………………………………………………. 212
241. Drive Gearbox
242. Oil …………………………………………………………………………………………………………………………………… 214
243. Hydraulic System
244. General …………………………………………………………………………………………………………………………… 215
245. Services ………………………………………………………………………………………………………………………….. 216
246. Oil …………………………………………………………………………………………………………………………………… 216
247. Cylinders – Rams ……………………………………………………………………………………………………………… 216
248. Electrical System
249. General …………………………………………………………………………………………………………………………… 217
250. Battery …………………………………………………………………………………………………………………………….. 218
251. Battery Isolator ………………………………………………………………………………………………………………… 219
252. Fuses ……………………………………………………………………………………………………………………………… 219
253. Relays …………………………………………………………………………………………………………………………….. 220
254. Window Washer ……………………………………………………………………………………………………………….. 222
255. Miscellaneous
256. Fire Extinguisher ………………………………………………………………………………………………………………. 223
257. Technical Data
258. Static Dimensions
259. General ……………………………………………………………………………………………………………………………. 225
260. Dimensions ………………………………………………………………………………………………………………………. 225
261. Weights …………………………………………………………………………………………………………………………… 229
262. Performance Dimensions
263. General ……………………………………………………………………………………………………………………………. 231
264. Driving Performance …………………………………………………………………………………………………………. 233
265. Noise Emissions
266. General ………………………………………………

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