JCB 15C-1, 16C-1, 18Z-1, 19C-1, 19C-1 PC Compact Excavator Operator Manual 9831-2900

JCB 15C-1, 16C-1, 18Z-1, 19C-1, 19C-1 PC Compact Excavator Operator Manual 9831-2900 - Image 2

JCB 15C-1, 16C-1, 18Z-1, 19C-1, 19C-1 PC Compact Excavator Operator Manual 9831-2900 - Image 3

JCB 15C-1, 16C-1, 18Z-1, 19C-1, 19C-1 PC Compact Excavator Operator Manual 9831-2900 - Image 4

JCB 15C-1, 16C-1, 18Z-1, 19C-1, 19C-1 PC Compact Excavator Operator Manual 9831-2900 - Image 5

jcb 15c 1 16c 1 18z 1 19c 1 19c 1 pc compact excavator operator manual 9831 2900 2

jcb 15c 1 16c 1 18z 1 19c 1 19c 1 pc compact excavator operator manual 9831 2900 3

JCB 15C-1, 16C-1, 18Z-1, 19C-1, 19C-1 PC Compact Excavator Operator Manual 9831-2900

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-2900
Number of Pages: 250
Size: 31.5MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 15C-1, 16C-1, 18Z-1, 19C-1, 19C-1 PC Compact Excavator

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
8. Cross References ………………………………………………………………………………………………………………… 2
9. Location of Manual ………………………………………………………………………………………………………………. 2
10. Safety
11. Safety – Yours and Others …………………………………………………………………………………………………….. 3
12. Safety Warnings …………………………………………………………………………………………………………………… 3
13. General Safety …………………………………………………………………………………………………………………….. 4
14. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
15. About the Product
16. Introduction
17. General ……………………………………………………………………………………………………………………………….. 7
18. Name and Address of the Manufacturer …………………………………………………………………………………. 7
19. Product Compliance ……………………………………………………………………………………………………………… 7
20. Description
21. General ……………………………………………………………………………………………………………………………….. 8
22. Intended Use ……………………………………………………………………………………………………………………….. 8
23. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
24. Optional Equipment and Attachments …………………………………………………………………………………….. 8
25. Danger Zone ……………………………………………………………………………………………………………………….. 8
26. Main Component Locations …………………………………………………………………………………………………… 9
27. Product and Component Identification
28. Machine …………………………………………………………………………………………………………………………….. 10
29. Engine ………………………………………………………………………………………………………………………………. 10
30. Operator Protective Structure ………………………………………………………………………………………………. 11
31. Safety Labels
32. General ……………………………………………………………………………………………………………………………… 14
33. Safety Label Identification ……………………………………………………………………………………………………. 14
34. Operator Station
35. Component Locations …………………………………………………………………………………………………………. 21
36. Interior Switches
37. Ignition Switch ……………………………………………………………………………………………………………………. 23
38. Cab Interior Light ……………………………………………………………………………………………………………….. 23
39. Control Pattern Selector ……………………………………………………………………………………………………… 24
40. Console Switches
41. General ……………………………………………………………………………………………………………………………… 25
42. Work Lights ……………………………………………………………………………………………………………………….. 27
43. Beacon ……………………………………………………………………………………………………………………………… 27
44. Controls Isolation ……………………………………………………………………………………………………………….. 27
45. Window Wipers ………………………………………………………………………………………………………………….. 27
46. Bi-Directional and Hammer Mode Selector ……………………………………………………………………………. 27
47. Operation
48. Introduction
49. General ……………………………………………………………………………………………………………………………… 29
50. Operating Safety
51. General ……………………………………………………………………………………………………………………………… 30
52. Worksite Safety ………………………………………………………………………………………………………………….. 32
53. Risk Assessment ……………………………………………………………………………………………………………….. 33
54. Walk-Around Inspection
55. General ……………………………………………………………………………………………………………………………… 35
56. Entering and Leaving the Operator Station
57. General ……………………………………………………………………………………………………………………………… 36
58. Emergency Exit ………………………………………………………………………………………………………………….. 41
59. Doors
60. Operator Door ……………………………………………………………………………………………………………………. 42
61. Windows
62. Front Window …………………………………………………………………………………………………………………….. 44
63. Side Window ……………………………………………………………………………………………………………………… 44
64. Sun Visor-Sunblind
65. Sunblind ……………………………………………………………………………………………………………………………. 46
66. Battery Isolator
67. General ……………………………………………………………………………………………………………………………… 47
68. Before Starting the Engine
69. General ……………………………………………………………………………………………………………………………… 48
70. Operator Seat
71. General ……………………………………………………………………………………………………………………………… 50
72. Basic Seat …………………………………………………………………………………………………………………………. 50
73. Suspension Seat ………………………………………………………………………………………………………………… 50
74. Seat Belt
75. General ……………………………………………………………………………………………………………………………… 52
76. Static Seat Belt ………………………………………………………………………………………………………………….. 52
77. Mirrors
78. General ……………………………………………………………………………………………………………………………… 54
79. Starting the Engine
80. General ……………………………………………………………………………………………………………………………… 56
81. Warming Up ………………………………………………………………………………………………………………………. 58
82. Immobiliser ………………………………………………………………………………………………………………………… 59
83. Stopping and Parking
84. General ……………………………………………………………………………………………………………………………… 64
85. Preparing for Travel
86. General ……………………………………………………………………………………………………………………………… 65
87. Preparing for Worksite Travel ………………………………………………………………………………………………. 65
88. Beacon ……………………………………………………………………………………………………………………………… 65
89. Safety Equipment
90. General ……………………………………………………………………………………………………………………………… 67
91. Control Lock ………………………………………………………………………………………………………………………. 67
92. Drive Controls
93. Track Controls ……………………………………………………………………………………………………………………. 69
94. Hand Throttle Control …………………………………………………………………………………………………………. 69
95. Instruments
96. General ……………………………………………………………………………………………………………………………… 70
97. Instrument Panel ………………………………………………………………………………………………………………… 70
98. Getting the Machine Moving
99. General ……………………………………………………………………………………………………………………………… 74
100. Slopes
101. General ……………………………………………………………………………………………………………………………… 75
102. Driving on Slopes ………………………………………………………………………………………………………………. 75
103. Working on Slopes …………………………………………………………………………………………………………….. 75
104. Driving the Machine
105. General ……………………………………………………………………………………………………………………………… 76
106. Operating Levers-Pedals
107. General ……………………………………………………………………………………………………………………………… 77
108. Control Layouts ………………………………………………………………………………………………………………….. 77
109. Excavator End Controls ………………………………………………………………………………………………………. 77
110. Dozer Blade Controls …………………………………………………………………………………………………………. 80
111. Extending Undercarriage Controls ………………………………………………………………………………………… 81
112. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 82
113. Lifting and Loading
114. General ……………………………………………………………………………………………………………………………… 84
115. Load Charts ………………………………………………………………………………………………………………………. 84
116. Overload Warning System …………………………………………………………………………………………………… 85
117. Working with the Excavator End
118. General ……………………………………………………………………………………………………………………………… 86
119. Preparing to Use the Excavator End …………………………………………………………………………………….. 86
120. Lifting With the Excavator End …………………………………………………………………………………………….. 86
121. Digging ……………………………………………………………………………………………………………………………… 88
122. Working with the Dozer Blade
123. General ……………………………………………………………………………………………………………………………… 90
124. Dozing and Grading ……………………………………………………………………………………………………………. 90
125. Scraping and Cutting ………………………………………………………………………………………………………….. 90
126. Backfilling ………………………………………………………………………………………………………………………….. 91
127. Heating, Ventilating and Air-Conditioning (HVAC)
128. General ……………………………………………………………………………………………………………………………… 92
129. Cab Heater Controls …………………………………………………………………………………………………………… 92
130. Power Sockets
131. Auxiliary Power Socket ……………………………………………………………………………………………………….. 93
132. Fire Extinguisher
133. General ……………………………………………………………………………………………………………………………… 94
134. Moving a Disabled Machine
135. General ……………………………………………………………………………………………………………………………… 95
136. Getting the Machine Unstuck ………………………………………………………………………………………………. 95
137. Jump-Starting the Engine ……………………………………………………………………………………………………. 95
138. Retrieval ……………………………………………………………………………………………………………………………. 96
139. Excavator End (Emergency Operation) …………………………………………………………………………………. 97
140. Lifting the Machine
141. General ……………………………………………………………………………………………………………………………… 98
142. Transporting the Machine
143. General ……………………………………………………………………………………………………………………………. 100
144. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 100
145. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………. 105
146. Operating Environment
147. General ……………………………………………………………………………………………………………………………. 106
148. Operating in Low Temperatures …………………………………………………………………………………………. 106
149. Operating in High Temperatures …………………………………………………………………………………………. 106
150. Refuelling
151. General ……………………………………………………………………………………………………………………………. 108
152. Low Fuel Levels ……………………………………………………………………………………………………………….. 108
153. Filling the Tank …………………………………………………………………………………………………………………. 108
154. Attachments
155. Working with Attachments
156. Introduction ………………………………………………………………………………………………………………………. 109
157. Attachments for your Machine ……………………………………………………………………………………………. 109
158. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 111
159. Impact Protection ……………………………………………………………………………………………………………… 114
160. Direct-Mounted Attachments
161. General ……………………………………………………………………………………………………………………………. 115
162. Quickhitch
163. Excavator End Quickhitch ………………………………………………………………………………………………….. 116
164. Buckets
165. General ……………………………………………………………………………………………………………………………. 124
166. Bucket Teeth ……………………………………………………………………………………………………………………. 124
167. Rockbreaker
168. General ……………………………………………………………………………………………………………………………. 127
169. Preservation and Storage
170. Cleaning
171. General ……………………………………………………………………………………………………………………………. 131
172. Preparation ………………………………………………………………………………………………………………………. 132
173. Checking For Damage
174. General ……………………………………………………………………………………………………………………………. 133
175. Storage
176. General ……………………………………………………………………………………………………………………………. 134
177. Put into Storage ……………………………………………………………………………………………………………….. 134
178. During Storage …………………………………………………………………………………………………………………. 134
179. Take out of Storage ………………………………………………………………………………………………………….. 135
180. Security
181. General ……………………………………………………………………………………………………………………………. 136
182. JCB Plantguard ………………………………………………………………………………………………………………… 136
183. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 136
184. Maintenance
185. Introduction
186. General ……………………………………………………………………………………………………………………………. 137
187. Owner-Operator Support ……………………………………………………………………………………………………. 137
188. Service-Maintenance Agreements ………………………………………………………………………………………. 138
189. Obtaining Spare Parts ………………………………………………………………………………………………………. 138
190. Maintenance Safety
191. General ……………………………………………………………………………………………………………………………. 139
192. Fluids and Lubricants ……………………………………………………………………………………………………….. 140
193. Maintenance Schedules
194. General ……………………………………………………………………………………………………………………………. 144
195. How to Use the Maintenance Schedules …………………………………………………………………………….. 144
196. Maintenance Intervals ……………………………………………………………………………………………………….. 144
197. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 144
198. Functional Tests and Final Inspection …………………………………………………………………………………. 146
199. Maintenance Positions
200. General ……………………………………………………………………………………………………………………………. 148
201. Maintenance Position (Excavator End Lowered) …………………………………………………………………… 148
202. Service Points
203. General ……………………………………………………………………………………………………………………………. 149
204. Access Apertures
205. General ……………………………………………………………………………………………………………………………. 151
206. Engine Compartment Cover ………………………………………………………………………………………………. 151
207. Hydraulic Compartment Cover …………………………………………………………………………………………… 157
208. Tools
209. General ……………………………………………………………………………………………………………………………. 158
210. Toolbox ……………………………………………………………………………………………………………………………. 158
211. Lubrication
212. General ……………………………………………………………………………………………………………………………. 160
213. Preparation ………………………………………………………………………………………………………………………. 160
214. Attachments
215. General …………………………………………………………………………………………………………………………… 161
216. Body and Framework
217. General …………………………………………………………………………………………………………………………… 162
218. Slew Ring Bearings ………………………………………………………………………………………………………….. 162
219. Pivot Pins ………………………………………………………………………………………………………………………… 163
220. Operator Station
221. General …………………………………………………………………………………………………………………………… 165
222. Operator Protective Structure …………………………………………………………………………………………….. 165
223. Seat ………………………………………………………………………………………………………………………………… 165
224. Seat Belt …………………………………………………………………………………………………………………………. 165
225. Controls …………………………………………………………………………………………………………………………… 166
226. Engine
227. General …………………………………………………………………………………………………………………………… 167
228. Oil …………………………………………………………………………………………………………………………………… 167
229. Drive Belt ………………………………………………………………………………………………………………………… 169
230. Air Filter
231. General …………………………………………………………………………………………………………………………… 171
232. Outer Element …………………………………………………………………………………………………………………. 171
233. Dust Valve ………………………………………………………………………………………………………………………. 172
234. Fuel System
235. General …………………………………………………………………………………………………………………………… 173
236. Pre-Filter Element …………………………………………………………………………………………………………….. 173
237. Fuel Filter ………………………………………………………………………………………………………………………… 174
238. Water Separator ………………………………………………………………………………………………………………. 175
239. Cooling System
240. General …………………………………………………………………………………………………………………………… 177
241. Coolant ……………………………………………………………………………………………………………………………. 177
242. Cooling Pack …………………………………………………………………………………………………………………… 177
243. Tracks
244. General …………………………………………………………………………………………………………………………… 179
245. Steel ……………………………………………………………………………………………………………………………….. 179
246. Rubber ……………………………………………………………………………………………………………………………. 181
247. Track Gearbox
248. Oil …………………………………………………………………………………………………………………………………… 182
249. Hydraulic System
250. General …………………………………………………………………………………………………………………………… 183
251. Services ………………………………………………………………………………………………………………………….. 185
252. Oil …………………………………………………………………………………………………………………………………… 185
253. Cylinders – Rams ……………………………………………………………………………………………………………… 186
254. Electrical System
255. General …………………………………………………………………………………………………………………………… 187
256. Battery …………………………………………………………………………………………………………………………….. 188
257. Battery Isolator ………………………………………………………………………………………………………………… 189
258. Fuses ……………………………………………………………………………………………………………………………… 189
259. Relays …………………………………………………………………………………………………………………………….. 190
260. Window Washer ……………………………………………………………………………………….

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