JCB 16C-1, 18Z-1 Compact Excavator Operator Manual 9831-5417

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JCB 16C-1, 18Z-1 Compact Excavator Operator Manual 9831-5417

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-5417
Number of Pages: 224
Size: 24.8MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 16C-1, 18Z-1 Compact Excavator

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
8. Cross References ………………………………………………………………………………………………………………… 2
9. Location of Manual ………………………………………………………………………………………………………………. 2
10. Safety
11. Safety – Yours and Others …………………………………………………………………………………………………….. 3
12. Safety Warnings …………………………………………………………………………………………………………………… 3
13. General Safety …………………………………………………………………………………………………………………….. 4
14. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
15. About the Product
16. Introduction
17. General ……………………………………………………………………………………………………………………………….. 7
18. Name and Address of the Manufacturer …………………………………………………………………………………. 7
19. Product Compliance ……………………………………………………………………………………………………………… 7
20. Description
21. General ……………………………………………………………………………………………………………………………….. 8
22. Intended Use ……………………………………………………………………………………………………………………….. 8
23. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
24. Optional Equipment and Attachments …………………………………………………………………………………….. 8
25. Danger Zone ……………………………………………………………………………………………………………………….. 8
26. Main Component Locations …………………………………………………………………………………………………… 9
27. Product and Component Identification
28. Machine …………………………………………………………………………………………………………………………….. 10
29. Engine ………………………………………………………………………………………………………………………………. 10
30. Operator Protective Structure ………………………………………………………………………………………………. 11
31. Safety Labels
32. General ……………………………………………………………………………………………………………………………… 14
33. Safety Label Identification ……………………………………………………………………………………………………. 15
34. Operator Station
35. Component Locations …………………………………………………………………………………………………………. 21
36. Interior Switches
37. Ignition Switch ……………………………………………………………………………………………………………………. 22
38. Cab Interior Light ……………………………………………………………………………………………………………….. 22
39. Control Pattern Selector ……………………………………………………………………………………………………… 23
40. Console Switches
41. General ……………………………………………………………………………………………………………………………… 24
42. Work Lights ……………………………………………………………………………………………………………………….. 24
43. Beacon ……………………………………………………………………………………………………………………………… 24
44. Controls Isolation ……………………………………………………………………………………………………………….. 24
45. Window Wipers ………………………………………………………………………………………………………………….. 25
46. Bi-Directional and Hammer Mode Selector ……………………………………………………………………………. 25
47. Operation
48. Introduction
49. General ……………………………………………………………………………………………………………………………… 27
50. Operating Safety
51. General ……………………………………………………………………………………………………………………………… 28
52. Worksite Safety ………………………………………………………………………………………………………………….. 30
53. Risk Assessment ……………………………………………………………………………………………………………….. 31
54. Walk-Around Inspection
55. General ……………………………………………………………………………………………………………………………… 33
56. Entering and Leaving the Operator Station
57. General ……………………………………………………………………………………………………………………………… 34
58. Emergency Exit ………………………………………………………………………………………………………………….. 39
59. Doors
60. Operator Door ……………………………………………………………………………………………………………………. 40
61. Windows
62. Front Window …………………………………………………………………………………………………………………….. 42
63. Side Window ……………………………………………………………………………………………………………………… 42
64. Sun Visor-Sunblind
65. Sunblind ……………………………………………………………………………………………………………………………. 44
66. Battery Isolator
67. General ……………………………………………………………………………………………………………………………… 45
68. Before Starting the Engine
69. General ……………………………………………………………………………………………………………………………… 46
70. Operator Seat
71. General ……………………………………………………………………………………………………………………………… 48
72. Basic Seat …………………………………………………………………………………………………………………………. 48
73. Suspension Seat ………………………………………………………………………………………………………………… 49
74. Seat Belt
75. General ……………………………………………………………………………………………………………………………… 50
76. Static Seat Belt ………………………………………………………………………………………………………………….. 50
77. Mirrors
78. General ……………………………………………………………………………………………………………………………… 52
79. Starting the Engine
80. General ……………………………………………………………………………………………………………………………… 54
81. Immobilizer ………………………………………………………………………………………………………………………… 55
82. Warming Up ………………………………………………………………………………………………………………………. 58
83. Stopping and Parking
84. General ……………………………………………………………………………………………………………………………… 59
85. Preparing for Travel
86. General ……………………………………………………………………………………………………………………………… 60
87. Preparing for Worksite Travel ………………………………………………………………………………………………. 60
88. Beacon ……………………………………………………………………………………………………………………………… 60
89. Safety Equipment
90. General ……………………………………………………………………………………………………………………………… 62
91. Control Lock ………………………………………………………………………………………………………………………. 62
92. Drive Controls
93. Track Controls ……………………………………………………………………………………………………………………. 64
94. Hand Throttle Control …………………………………………………………………………………………………………. 64
95. Instruments
96. General ……………………………………………………………………………………………………………………………… 65
97. Instrument Panel ………………………………………………………………………………………………………………… 65
98. Getting the Machine Moving
99. General ……………………………………………………………………………………………………………………………… 67
100. Slopes
101. General ……………………………………………………………………………………………………………………………… 68
102. Driving on Slopes ………………………………………………………………………………………………………………. 68
103. Working on Slopes …………………………………………………………………………………………………………….. 68
104. Driving the Machine
105. General ……………………………………………………………………………………………………………………………… 69
106. Operating Levers-Pedals
107. General ……………………………………………………………………………………………………………………………… 70
108. Control Layouts ………………………………………………………………………………………………………………….. 70
109. Excavator Arm Controls ………………………………………………………………………………………………………. 70
110. Dozer Blade Controls …………………………………………………………………………………………………………. 74
111. Extending Undercarriage Controls ………………………………………………………………………………………… 74
112. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 75
113. Lifting and Loading
114. General ……………………………………………………………………………………………………………………………… 77
115. Load Charts ………………………………………………………………………………………………………………………. 77
116. Working with the Excavator Arm
117. General ……………………………………………………………………………………………………………………………… 79
118. Preparing to Use the Excavator Arm ……………………………………………………………………………………. 79
119. Lifting With the Excavator Arm …………………………………………………………………………………………….. 79
120. Digging ……………………………………………………………………………………………………………………………… 81
121. Working with the Dozer Blade
122. General ……………………………………………………………………………………………………………………………… 83
123. Dozing and Grading ……………………………………………………………………………………………………………. 83
124. Scraping and Cutting ………………………………………………………………………………………………………….. 83
125. Backfilling ………………………………………………………………………………………………………………………….. 84
126. Heating, Ventilating and Air-Conditioning (HVAC)
127. General ……………………………………………………………………………………………………………………………… 85
128. Cab Heater Controls …………………………………………………………………………………………………………… 85
129. Power Sockets
130. Auxiliary Power Socket ……………………………………………………………………………………………………….. 86
131. Fire Extinguisher
132. General ……………………………………………………………………………………………………………………………… 87
133. Moving a Disabled Machine
134. General ……………………………………………………………………………………………………………………………… 88
135. Getting the Machine Unstuck ………………………………………………………………………………………………. 88
136. Jump-Starting the Engine ……………………………………………………………………………………………………. 88
137. Retrieval ……………………………………………………………………………………………………………………………. 89
138. Excavator Arm (Emergency Operation) …………………………………………………………………………………. 90
139. Lifting the Machine
140. General ……………………………………………………………………………………………………………………………… 91
141. Transporting the Machine
142. General ……………………………………………………………………………………………………………………………… 93
143. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………… 93
144. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………… 98
145. Operating Environment
146. General ……………………………………………………………………………………………………………………………… 99
147. Operating in Low Temperatures …………………………………………………………………………………………… 99
148. Operating in High Temperatures …………………………………………………………………………………………… 99
149. Refueling
150. General ……………………………………………………………………………………………………………………………. 101
151. Low Fuel Levels ……………………………………………………………………………………………………………….. 101
152. Filling the Tank …………………………………………………………………………………………………………………. 101
153. Attachments
154. Working with Attachments
155. Introduction ………………………………………………………………………………………………………………………. 103
156. Attachments for your Machine ……………………………………………………………………………………………. 103
157. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 104
158. Impact Protection ……………………………………………………………………………………………………………… 107
159. Direct-Mounted Attachments
160. General ……………………………………………………………………………………………………………………………. 108
161. Quickhitch
162. Excavator Arm Quickhitch …………………………………………………………………………………………………. 109
163. Buckets
164. General ……………………………………………………………………………………………………………………………. 117
165. Bucket Teeth ……………………………………………………………………………………………………………………. 117
166. Rockbreaker
167. General ……………………………………………………………………………………………………………………………. 121
168. Preservation and Storage
169. Cleaning
170. General ……………………………………………………………………………………………………………………………. 123
171. Preparation ………………………………………………………………………………………………………………………. 123
172. Checking For Damage
173. General ……………………………………………………………………………………………………………………………. 125
174. Storage
175. General ……………………………………………………………………………………………………………………………. 126
176. Put into Storage ……………………………………………………………………………………………………………….. 126
177. During Storage …………………………………………………………………………………………………………………. 126
178. Take out of Storage ………………………………………………………………………………………………………….. 127
179. Security
180. General ……………………………………………………………………………………………………………………………. 128
181. JCB Plantguard ………………………………………………………………………………………………………………… 128
182. Maintenance
183. Introduction
184. General ……………………………………………………………………………………………………………………………. 129
185. Owner-Operator Support ……………………………………………………………………………………………………. 129
186. Service-Maintenance Agreements ………………………………………………………………………………………. 130
187. Obtaining Spare Parts ………………………………………………………………………………………………………. 130
188. Maintenance Safety
189. General ……………………………………………………………………………………………………………………………. 131
190. Fluids and Lubricants ……………………………………………………………………………………………………….. 132
191. Maintenance Schedules
192. General ……………………………………………………………………………………………………………………………. 136
193. How to Use the Maintenance Schedules …………………………………………………………………………….. 136
194. Maintenance Intervals ……………………………………………………………………………………………………….. 136
195. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 137
196. Functional Tests and Final Inspection …………………………………………………………………………………. 138
197. Maintenance Positions
198. General ……………………………………………………………………………………………………………………………. 140
199. Maintenance Position (Excavator Arm Lowered) ………………………………………………………………….. 140
200. Service Points
201. General ……………………………………………………………………………………………………………………………. 141
202. Access Apertures
203. General ……………………………………………………………………………………………………………………………. 143
204. Engine Compartment Cover ………………………………………………………………………………………………. 143
205. Hydraulic Compartment Cover …………………………………………………………………………………………… 144
206. Tools
207. General ……………………………………………………………………………………………………………………………. 145
208. Toolbox ……………………………………………………………………………………………………………………………. 145
209. Lubrication
210. General ……………………………………………………………………………………………………………………………. 147
211. Preparation ………………………………………………………………………………………………………………………. 147
212. Attachments
213. General …………………………………………………………………………………………………………………………… 148
214. Body and Framework
215. General …………………………………………………………………………………………………………………………… 149
216. Slew Ring Bearings ………………………………………………………………………………………………………….. 149
217. Pivot Pins ………………………………………………………………………………………………………………………… 150
218. Operator Station
219. General …………………………………………………………………………………………………………………………… 152
220. Operator Protective Structure …………………………………………………………………………………………….. 152
221. Seat ………………………………………………………………………………………………………………………………… 152
222. Seat Belt …………………………………………………………………………………………………………………………. 152
223. Controls …………………………………………………………………………………………………………………………… 153
224. Engine
225. General …………………………………………………………………………………………………………………………… 154
226. Oil …………………………………………………………………………………………………………………………………… 154
227. Drive Belt ………………………………………………………………………………………………………………………… 156
228. Air Filter
229. General …………………………………………………………………………………………………………………………… 158
230. Outer Element …………………………………………………………………………………………………………………. 158
231. Dust Valve ………………………………………………………………………………………………………………………. 159
232. Fuel System
233. General …………………………………………………………………………………………………………………………… 160
234. Fuel Filter ………………………………………………………………………………………………………………………… 161
235. Water Separator ………………………………………………………………………………………………………………. 161
236. Cooling System
237. General …………………………………………………………………………………………………………………………… 163
238. Coolant ……………………………………………………………………………………………………………………………. 163
239. Cooling Pack …………………………………………………………………………………………………………………… 163
240. Tracks
241. General …………………………………………………………………………………………………………………………… 165
242. Steel ……………………………………………………………………………………………………………………………….. 165
243. Rubber ……………………………………………………………………………………………………………………………. 167
244. Track Gearbox
245. Oil …………………………………………………………………………………………………………………………………… 168
246. Hydraulic System
247. General …………………………………………………………………………………………………………………………… 169
248. Services ………………………………………………………………………………………………………………………….. 170
249. Oil …………………………………………………………………………………………………………………………………… 170
250. Cylinders – Rams ……………………………………………………………………………………………………………… 171
251. Electrical System
252. General …………………………………………………………………………………………………………………………… 172
253. Battery …………………………………………………………………………………………………………………………….. 173
254. Battery Isolator ………………………………………………………………………………………………………………… 174
255. Fuses ……………………………………………………………………………………………………………………………… 174
256. Relays …………………………………………………………………………………………………………………………….. 175
257. Window Washer ……………………………………………………………………………………………………………….. 176
258. Miscellaneous
259. Fire Extinguisher ………………………………………………………………………………………………………………. 177
260. Technical Data
261. Static Dimensions
262. Dimensions ………………………………………………………………………………………………………………………. 179
263.

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