JCB 1CX Operator Manual 9811-6450 - Image 2

JCB 1CX Operator Manual 9811-6450 - Image 3

JCB 1CX Operator Manual 9811-6450 - Image 4

JCB 1CX Operator Manual 9811-6450 - Image 5

JCB 1CX Operator Manual 9811-6450

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-6450
Number of Pages: 196
Size: 14.5MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 1CX

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Left Side, Right Side ………………………………………………………………………1
10. Cab-Canopy …………………………………………………………………………………1
11. Cross References ………………………………………………………………………….1
12. Machine Description …………………………………………………………………………..2
13. The JCB 1CX ……………………………………………………………………………….2
14. Intended Use ………………………………………………………………………………..2
15. Safety Check List ……………………………………………………………………………….4
16. Safety – Yours and Others ………………………………………………………………4
17. General Safety ……………………………………………………………………………..4
18. Operating Safety …………………………………………………………………………..6
19. Maintenance Safety ……………………………………………………………………….9
20. Safety Labels …………………………………………………………………………………..14
21. Introduction …………………………………………………………………………………14
22. Safety Label Identification …………………………………………………………….15
23. Identifying Your Machine …………………………………………………………………..18
24. Machine Identification Plate ………………………………………………………….18
25. Component Identification Plates …………………………………………………….19
26. ROPS-FOPS Certification plate ……………………………………………………..20
27. FOPS Data Plate …………………………………………………………………………20
28. Machine Security ……………………………………………………………………………..21
29. Introduction …………………………………………………………………………………21
30. JCB Plantguard …………………………………………………………………………..21
31. Construction Equipment Security And Registration Scheme (CESAR) .21
32. Operation
33. Introduction ……………………………………………………………………………………..23
34. Before Entering the Cab ……………………………………………………………………24
35. Entering and Leaving the Cab ……………………………………………………………25
36. Emergency Exit …………………………………………………………………………..25
37. Doors and Windows …………………………………………………………………………26
38. Opening and Closing the Door ………………………………………………………26
39. Opening and Closing the Rear Window ………………………………………….26
40. Seat Controls …………………………………………………………………………………..27
41. Introduction …………………………………………………………………………………27
42. Standard Seat ……………………………………………………………………………..28
43. Suspension Seat …………………………………………………………………………29
44. Seat Belt …………………………………………………………………………………………30
45. Inertia Reel Seat Belt …………………………………………………………………..30
46. Visibility Aids ……………………………………………………………………………………31
47. Mirrors ……………………………………………………………………………………….31
48. Cab Layout ……………………………………………………………………………………..32
49. Component Key …………………………………………………………………………..33
50. Drive Controls, Switches and Instruments ……………………………………………34
51. Drive Controls ……………………………………………………………………………..34
52. Switches …………………………………………………………………………………….35
53. Instrument Panel …………………………………………………………………………37
54. Cab Heater Controls (if fitted) ………………………………………………………..39
55. Operating Levers ……………………………………………………………………………..40
56. Introduction …………………………………………………………………………………40
57. Control Layouts …………………………………………………………………………..40
58. Loader Controls …………………………………………………………………………..41
59. Backhoe Controls ………………………………………………………………………..43
60. Stabiliser Controls ……………………………………………………………………….52
61. Auxiliary Controls ………………………………………………………………………..53
62. Safety Equipment …………………………………………………………………………….54
63. Boom and Slew Locks ………………………………………………………………….54
64. Control Lever Locks (if fitted) ………………………………………………………..56
65. Stabiliser Travel Locks ………………………………………………………………….57
66. Beacon ………………………………………………………………………………………57
67. Fire Extinguisher (If Fitted) ……………………………………………………………58
68. Before Starting The Engine ……………………………………………………………….59
69. Starting The Engine ………………………………………………………………………….60
70. Preparing The Machine For Travel ……………………………………………………..61
71. Road Travel ………………………………………………………………………………..61
72. Site Travel ………………………………………………………………………………….61
73. Travelling on the Road …………………………………………………………………62
74. Travelling on the Road (UK only) …………………………………………………..64
75. Getting the Machine Moving ………………………………………………………………66
76. Operating Practices ……………………………………………………………………..66
77. Stopping and Parking the Machine ……………………………………………………..67
78. Working with your Machine ……………………………………………………………….68
79. Operating Practices and Site Safety ………………………………………………68
80. Clothing and Safety Equipment ……………………………………………………..68
81. Danger Zone ………………………………………………………………………………68
82. Log Moving-Handling ……………………………………………………………………68
83. Safety Practices ………………………………………………………………………….68
84. Working With The Loader ……………………………………………………………..70
85. Working with the Backhoe …………………………………………………………….72
86. Use of Machines on Gradients or Slopes ………………………………………..78
87. Getting the Machine Unstuck ………………………………………………………..79
88. Operating Environment ……………………………………………………………………..80
89. Operating in Low Temperatures …………………………………………………….80
90. Operating in High Temperatures ……………………………………………………80
91. Operating in Dusty or Sandy Areas ………………………………………………..80
92. Operating in Coastal Regions ……………………………………………………….80
93. Operating on Wet or Soft Ground …………………………………………………..80
94. Refuelling the Machine ……………………………………………………………………..81
95. Low Fuel Levels ………………………………………………………………………….81
96. Filling the Tank ……………………………………………………………………………81
97. Moving a Disabled Machine ………………………………………………………………83
98. Retrieval …………………………………………………………………………………….83
99. Emergency Lower Procedure ………………………………………………………..83
100. Transporting the Machine ………………………………………………………………….85
101. Loading a Disabled Machine …………………………………………………………85
102. Loading a Serviceable Machine …………………………………………………….85
103. Transportation Safety …………………………………………………………………..86
104. Lifting a Machine ……………………………………………………………………………..87
105. Storage of the Machine …………………………………………………………………….89
106. Introduction …………………………………………………………………………………89
107. Storage Area ………………………………………………………………………………89
108. Prepare the Machine for Storage …………………………………………………..89
109. Put the Machine into Storage ………………………………………………………..89
110. During Storage ……………………………………………………………………………89
111. Take the Machine Out of Storage …………………………………………………..90
112. Routine Maintenance
113. Service Requirements ………………………………………………………………………91
114. Introduction …………………………………………………………………………………91
115. Owner-Operator Support ………………………………………………………………91
116. Service-Maintenance Agreements …………………………………………………91
117. Initial Service and Inspection …………………………………………………………91
118. Fit for Purpose Tests for Lifting Equipment ………………………………………92
119. Obtaining Replacement Parts ………………………………………………………..92
120. Health and Safety …………………………………………………………………………….93
121. Lubricants …………………………………………………………………………………..93
122. Battery ……………………………………………………………………………………….95
123. Service Schedules ……………………………………………………………………………97
124. Introduction …………………………………………………………………………………97
125. How to Use the Service Schedules ………………………………………………..97
126. Calendar Equivalents …………………………………………………………………..97
127. Pre-start Cold Checks, Service Points and Fluid Levels ……………………98
128. Functional Test and Final Inspection …………………………………………….100
129. Fluids, Lubricants and Capacities ……………………………………………………..102
130. Coolant Mixtures ……………………………………………………………………….103
131. Fuels ………………………………………………………………………………………..104
132. Tools …………………………………………………………………………………………….107
133. Carrying Tools onto the Machine ………………………………………………….107
134. Tool Locations …………………………………………………………………………..107
135. Prepare the Machine for Maintenance ………………………………………………108
136. Introduction ……………………………………………………………………………….108
137. How to Make the Machine Safe (Loader Arms Lowered) …………………109
138. How to Make the Machine Safe (Loader Arms Lifted) ……………………. 110
139. Cleaning the Machine …………………………………………………………………….. 112
140. Introduction ………………………………………………………………………………. 112
141. Preparing the Machine for Cleaning …………………………………………….. 112
142. Cleaning the Machine ………………………………………………………………… 113
143. Checking for Damage …………………………………………………………………….. 115
144. Check the Machine Body and Structure ……………………………………….. 115
145. Check the Tyres ……………………………………………………………………….. 115
146. Check the Seat and Seat Belt …………………………………………………….. 115
147. Check the Hydraulic Hoses and Fittings ………………………………………. 115
148. Checking the ROPS-FOPS Structure …………………………………………… 116
149. Greasing ………………………………………………………………………………………. 117
150. Introduction ………………………………………………………………………………. 117
151. Preparing the Machine for Greasing ……………………………………………. 117
152. Every 10 Hours …………………………………………………………………………. 117
153. Oiling ……………………………………………………………………………………………120
154. Oil the Control Levers …………………………………………………………………120
155. Oil the Door Hinges (Cab machines only) ……………………………………..120
156. Slew Oil Level Check …………………………………………………………………121
157. Access Panels ……………………………………………………………………………….122
158. Battery Cover ……………………………………………………………………………122
159. Engine Cover …………………………………………………………………………….122
160. Engine Side Panels ……………………………………………………………………123
161. Floor Plates ………………………………………………………………………………123
162. Brakes ………………………………………………………………………………………….124
163. Park Brake ………………………………………………………………………………..124
164. Electrical System ……………………………………………………………………………125
165. Battery ……………………………………………………………………………………..125
166. Jump Starting the Engine ……………………………………………………………127
167. Fuses ……………………………………………………………………………………….128
168. Relays ……………………………………………………………………………………..129
169. Engine ………………………………………………………………………………………….130
170. Oil and Filter ……………………………………………………………………………..130
171. Cooling System …………………………………………………………………………133
172. Alternator Drive Belt …………………………………………………………………..135
173. Air Filter ……………………………………………………………………………………136
174. Fuel System …………………………………………………………………………………..139
175. Introduction ……………………………………………………………………………….139
176. Drain the Fuel Filter ……………………………………………………………………139
177. Changing the Fuel Filter Element …………………………………………………140
178. Hydraulic System ……………………………………………………………………………141
179. Introduction ……………………………………………………………………………….141
180. Releasing the Hydraulic Pressure ………………………………………………..141
181. Oil and Filter ……………………………………………………………………………..142
182. Transmission …………………………………………………………………………………144
183. Drive Chain ……………………………………………………………………………….144
184. Tyres and Wheels …………………………………………………………………………..145
185. Tyre Inflation ……………………………………………………………………………..145
186. Checking the Wheel Nut Torques …………………………………………………146
187. Renewing Segments of Optional Non-Inflatable Tyres …………………….146
188. Windscreen Washer ……………………………………………………………………….147
189. Fire Extinguisher (if fitted) ………………………………………………………………..148
190. Checking the Fire Extinguisher ……………………………………………………148
191. Optional Attachments
192. Introduction ……………………………………………………………………………………149
193. Attachments for your Machine ………………………………………………………….150
194. Impact Protection ……………………………………………………………………………151
195. Connecting-Disconnecting Hydraulic Hoses ……………………………………….152
196. Introduction ……………………………………………………………………………….152
197. Connecting the Hydraulic Hoses ………………………………………………….152
198. Disconnecting the Hydraulic Hoses ………………………………………………153
199. Quick Release Couplings ……………………………………………………………154
200. Auxiliary Controls ……………………………………………………………………………156
201. Auxiliary Attachments Control Switches (optional) ………………………….156
202. Auxiliary Attachments Detent Switch (optional) ………………………………156
203. ……………………………………………………………………………………………….156
204. 6-in-1 Shovel …………………………………………………………………………………158
205. 6-in-1 Shovel …………………………………………………………………………….158
206. Using the 6-in-1 Shovel ………………………………………………………………158
207. Daily Maintenance ……………………………………………………………………..160
208. Pallet Forks ……………………………………………………………………………………161
209. Safety ………………………………………………………………………………………161
210. Fitting-Removing Pallet Forks ……………………………………………………..161
211. Road Travel ………………………………………………………………………………161
212. Adjust the Fork Spacing ……………………………………………………………..161
213. Daily Maintenance ……………………………………………………………………..161
214. Manure-Silage Fork with Top Grab ……………………………………………………162
215. Safety ………………………………………………………………………………………162
216. Operation ………………………………………………………………………………….162
217. Control ……………………………………………………………………………………..162
218. Preparing for Travel ……………………………………………………………………162
219. Installing and Removing ……………………………………………………………..162
220. Using the Manure-Silage Fork ……………………………………………………..162
221. Daily Maintenance ……………………………………………………………………..162
222. Attachment Frame ………………………………………………………………………….163
223. Installing-Removing the Attachment Frame ……………………………………163
224. Quickhitch Assembly ………………………………………………………………………164
225. Introduction ……………………………………………………………………………….164
226. Installation ………………………………………………………………………………..164
227. Removal …………………………………………………………………………………..164
228. Maintenance ……………………………………………………………………………..165
229. Buckets …………………………………………………………………………………………166
230. Bucket Selection ………………………………………………………………………..166
231. Removing a Bucket – Non Quickhitch Models ………………………………..167
232. Installing a Bucket – Non Quickhitch Models ………………………………….168
233. Removing a Bucket from a Quickhitch ………………………………………….168
234. Installing a Bucket on a Quickhitch ………………………………………………170
235. Replacing Bucket Teeth ………………………………………………………………171
236. Specifications
237. Static Dimensions …………………………………………………………………………..173
238. 1CX Machines …………………………………………………………………………..173
239. Weight ……………………………………………………………………………………..174
240. Noise Data …………………………………………………………………………………….175
241. Introduction ……………………………………………………………………………….175
242. All 1CX Machines ………………………………………………………………………175
243. Vibration Data ………………………………………………………………………………..176
244. Introduction ……………………………………………………………………………….176
245. 1CX …………………………………………………………………………………………177
246. Tyre Sizes and Pressures ………………………………………………………………..178
247. Specifications ……………………………………………………………………………178
248. Warranty Information
249. Machine Service Record Sheet ………………………………………………………..179
250. Registration Information ………………………………………………………………….181
251. European Community Standards
252. EC Declaration of Conformity …………………………………………………………..183
253. Introduction ……………………………………………………………………………….183
254. Explanation of the EC Declaration of Conformity ……………………………185

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