JCB 1CXWS, 1CXT Standard-Tier 3 Operator Manual 9821-7600

JCB 1CXWS, 1CXT Standard-Tier 3 Operator Manual 9821-7600 - Image 2

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JCB 1CXWS, 1CXT Standard-Tier 3 Operator Manual 9821-7600 - Image 5

jcb 1cxws 1cxt standard tier 3 operator manual 9821 7600 2

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JCB 1CXWS, 1CXT Standard-Tier 3 Operator Manual 9821-7600

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-7600
Number of Pages: 253
Size: 31.1MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 1CXWS, 1CXT Standard-Tier 3

1. Safety Notices
2. Important Information ………………………………………………………………………..xii
3. The Operator Manual ……………………………………………………………………xii
4. Safety Warnings …………………………………………………………………………..xii
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Name and Address of Manufacturer ………………………………………………..1
8. Product Compliance ………………………………………………………………………1
9. Machine Model and Serial Number ………………………………………………….1
10. Using this Manual ………………………………………………………………………….1
11. Left Side, Right Side ………………………………………………………………………2
12. Cab-Canopy …………………………………………………………………………………2
13. Cross References ………………………………………………………………………….2
14. Machine Description …………………………………………………………………………..3
15. The JCB 1CX ……………………………………………………………………………….3
16. Intended Use ………………………………………………………………………………..3
17. Danger Zone ………………………………………………………………………………..3
18. Component Location ……………………………………………………………………..4
19. Safety Check List ……………………………………………………………………………….5
20. Safety – Yours and Others ………………………………………………………………5
21. General Safety ……………………………………………………………………………..5
22. Operating Safety …………………………………………………………………………..7
23. Maintenance Safety ……………………………………………………………………..10
24. Safety Labels …………………………………………………………………………………..15
25. Introduction …………………………………………………………………………………15
26. Safety Label Identification …………………………………………………………….16
27. Part Numbers and Descriptions …………………………………………………..17
28. Identifying Your Machine …………………………………………………………………..19
29. Machine Identification Plate ………………………………………………………….19
30. Typical Product Identification Number (PIN) ………………………………….19
31. Component Identification Plates …………………………………………………….20
32. Typical Engine Identification Number …………………………………………..20
33. ROPS-FOPS Certification plate ……………………………………………………..21
34. FOPS Data Plate …………………………………………………………………………21
35. Machine Security ……………………………………………………………………………..22
36. Introduction …………………………………………………………………………………22
37. JCB Plantguard …………………………………………………………………………..22
38. Construction Equipment Security And Registration Scheme (CESAR) .22
39. Operation
40. Introduction ……………………………………………………………………………………..23
41. Before Entering the Cab ……………………………………………………………………24
42. Entering and Leaving the Cab ……………………………………………………………25
43. Emergency Exit …………………………………………………………………………..25
44. Doors and Windows …………………………………………………………………………26
45. Opening and Closing the Door ………………………………………………………26
46. Opening and Closing the Rear Window ………………………………………….26
47. Seat Controls …………………………………………………………………………………..27
48. Introduction …………………………………………………………………………………27
49. Standard Seat ……………………………………………………………………………..28
50. Suspension Seat …………………………………………………………………………29
51. Seat Belt …………………………………………………………………………………………30
52. Inertia Reel Seat Belt …………………………………………………………………..30
53. Fasten the Seat Belt ………………………………………………………………….30
54. Check the Seat Belt is Operating Correctly …………………………………..30
55. Release the Seat Belt ………………………………………………………………..30
56. Visibility Aids ……………………………………………………………………………………31
57. Mirrors ……………………………………………………………………………………….31
58. Introduction ………………………………………………………………………………31
59. Adjusting the Mirror ……………………………………………………………………31
60. Checking the Field of Vision ……………………………………………………….31
61. Cab Layout (Manual Controls) ……………………………………………………………32
62. Component Key …………………………………………………………………………..33
63. Cab Layout (Servo Controls) ……………………………………………………………..34
64. Component Key …………………………………………………………………………..35
65. Drive Controls, Switches and Instruments ……………………………………………36
66. Drive Controls ……………………………………………………………………………..36
67. Drive Control Lever ……………………………………………………………………36
68. Hand Throttle Lever …………………………………………………………………..37
69. Throttle Foot Pedal ……………………………………………………………………37
70. Park Brake Switch …………………………………………………………………….37
71. Horn ………………………………………………………………………………………..37
72. Switches …………………………………………………………………………………….38
73. Console Switches ……………………………………………………………………..38
74. Exterior Switch ………………………………………………………………………….40
75. Starter Switch ……………………………………………………………………………41
76. Cab Interior Light ………………………………………………………………………42
77. Operator Manual ……………………………………………………………………….42
78. Anti-Stall Control Switch …………………………………………………………….43
79. Power Management System ……………………………………………………….43
80. Instrument Panel …………………………………………………………………………44
81. Introduction ………………………………………………………………………………44
82. Hourmeter ………………………………………………………………………………..44
83. Fuel Gauge ………………………………………………………………………………44
84. Warning Lights ………………………………………………………………………….44
85. Cab Heater Controls (if fitted) ………………………………………………………..46
86. Air Control ………………………………………………………………………………..46
87. Heater Fan Switch …………………………………………………………………….46
88. Heater Control Tap …………………………………………………………………….46
89. Air Conditioning and Heater Controls ……………………………………………..47
90. Heater Controls …………………………………………………………………………47
91. Air Conditioning Controls ……………………………………………………………47
92. Operating Levers ……………………………………………………………………………..48
93. Introduction …………………………………………………………………………………48
94. Control Layouts …………………………………………………………………………..48
95. Loader Controls …………………………………………………………………………..49
96. Servo Controls ………………………………………………………………………….49
97. Backhoe Controls ………………………………………………………………………..51
98. Manual Controls – JCB Plus ('+') Pattern ………………………………………51
99. Manual Controls – JCB Diagonal (X) Pattern …………………………………54
100. Manual Controls – ISO Plus ('+') Pattern ……………………………………….57
101. Servo Controls (SAE + Pattern) …………………………………………………..60
102. Servo Controls – ISO + Pattern ……………………………………………………63
103. Stabiliser Controls ……………………………………………………………………….66
104. Raise Stabilisers ……………………………………………………………………….66
105. Lower Stabilisers ……………………………………………………………………….66
106. Stabiliser Warning System (If Fitted) …………………………………………….67
107. Auxiliary Controls ………………………………………………………………………..68
108. Front Auxiliary Controls ……………………………………………………………..68
109. Rear Auxiliary Controls ………………………………………………………………71
110. Safety Equipment …………………………………………………………………………….73
111. Boom and Slew Locks ………………………………………………………………….73
112. Engage the Boom Lock ……………………………………………………………..73
113. Disengage the Boom Lock ………………………………………………………….74
114. Control Lever Locks (If fitted) ………………………………………………………..75
115. Stabiliser Travel Locks ………………………………………………………………….76
116. Beacon ………………………………………………………………………………………76
117. Fire Extinguisher (If Fitted) ……………………………………………………………77
118. Location …………………………………………………………………………………..77
119. Operation …………………………………………………………………………………77
120. Before Starting The Engine ……………………………………………………………….78
121. Starting The Engine ………………………………………………………………………….79
122. Preparing The Machine For Travel ……………………………………………………..81
123. Road Travel ………………………………………………………………………………..81
124. Site Travel ………………………………………………………………………………….81
125. Travelling on the Road …………………………………………………………………82
126. Getting the Machine Moving ………………………………………………………………83
127. Operating Practices ……………………………………………………………………..83
128. Stopping and Parking the Machine ……………………………………………………..84
129. Working With The Machine ……………………………………………………………….85
130. Operating Practices and Site Safety ………………………………………………85
131. Clothing and Safety Equipment ……………………………………………………..85
132. Danger Zone ………………………………………………………………………………85
133. Log Moving-Handling ……………………………………………………………………85
134. Safety Practices ………………………………………………………………………….85
135. Working With The Loader ……………………………………………………………..87
136. Filling the Loader Shovel ……………………………………………………………87
137. Loading a Truck ………………………………………………………………………..88
138. Scraping and Cutting …………………………………………………………………88
139. Working with the Backhoe …………………………………………………………….88
140. Operating Practices …………………………………………………………………..88
141. Preparing to Use the Backhoe …………………………………………………….89
142. Hydraclamps …………………………………………………………………………….89
143. Changing a Bucket ……………………………………………………………………91
144. Digging …………………………………………………………………………………….92
145. Digging Near Walls ……………………………………………………………………92
146. Moving the Machine While Digging ……………………………………………..92
147. Digging on Slopes ……………………………………………………………………..93
148. Sideshifting the Backhoe ……………………………………………………………93
149. Using the Extending Dipper ………………………………………………………..95
150. Use of Machines on Gradients or Slopes ………………………………………..96
151. Driving Across Slopes ………………………………………………………………..96
152. Lifting Operations on Slopes ……………………………………………………….97
153. Getting the Machine Unstuck ………………………………………………………..97
154. Operating Environment ……………………………………………………………………..98
155. Operating in Low Temperatures …………………………………………………….98
156. Operating in High Temperatures ……………………………………………………98
157. Operating in Dusty or Sandy Areas ………………………………………………..98
158. Operating in Coastal Regions ……………………………………………………….98
159. Operating on Wet or Soft Ground …………………………………………………..98
160. Refuelling the Machine ……………………………………………………………………..99
161. Low Fuel Levels ………………………………………………………………………….99
162. Filling the Tank ……………………………………………………………………………99
163. Moving a Disabled Machine …………………………………………………………….101
164. Retrieval …………………………………………………………………………………..101
165. Emergency Lower Procedure ………………………………………………………101
166. Loader Arm …………………………………………………………………………….101
167. Excavator Arm ………………………………………………………………………..102
168. Transporting the Machine ………………………………………………………………..104
169. Loading a Disabled Machine ……………………………………………………….104
170. Loading a Serviceable Machine …………………………………………………..104
171. Tie Down Information …………………………………………………………………105
172. Transportation Safety …………………………………………………………………108
173. Lifting a Machine ……………………………………………………………………………109
174. Storage of the Machine ………………………………………………………………….. 111
175. Introduction ………………………………………………………………………………. 111
176. Storage Area ……………………………………………………………………………. 111
177. Prepare the Machine for Storage ………………………………………………… 111
178. Put the Machine into Storage ……………………………………………………… 111
179. During Storage …………………………………………………………………………. 111
180. Take the Machine Out of Storage ………………………………………………… 112
181. Routine Maintenance
182. Service Requirements ……………………………………………………………………. 113
183. Introduction ………………………………………………………………………………. 113
184. Owner-Operator Support ……………………………………………………………. 113
185. Service-Maintenance Agreements ………………………………………………. 113
186. Initial Service and Inspection ………………………………………………………. 113
187. Fit for Purpose Tests for Lifting Equipment ……………………………………. 114
188. Obtaining Replacement Parts ……………………………………………………… 114
189. Health and Safety ………………………………………………………………………….. 115
190. Lubricants ………………………………………………………………………………… 115
191. Introduction ……………………………………………………………………………. 115
192. Hygiene …………………………………………………………………………………. 115
193. Storage …………………………………………………………………………………. 115
194. Waste Disposal ………………………………………………………………………. 115
195. Handling ………………………………………………………………………………… 115
196. First Aid – Oil ………………………………………………………………………….. 116
197. Spillage …………………………………………………………………………………. 116
198. Fires ……………………………………………………………………………………… 116
199. Battery …………………………………………………………………………………….. 117
200. Warning Symbols ……………………………………………………………………. 118
201. First Aid – Electrolyte ……………………………………………………………….. 118
202. Service Schedules …………………………………………………………………………. 119
203. Introduction ………………………………………………………………………………. 119
204. How to Use the Service Schedules ……………………………………………… 119
205. Calendar Equivalents ………………………………………………………………… 119
206. Pre-start Cold Checks, Service Points and Fluid Levels ………………….120
207. Functional Test and Final Inspection …………………………………………….123
208. Fluids, Lubricants and Capacities ……………………………………………………..125
209. Coolant Mixtures ……………………………………………………………………….126
210. Fluid Recommendations (Fuel Specification) …………………………………126
211. General Information …………………………………………………………………126
212. Diesel Fuel Requirements …………………………………………………………126
213. Diesel Fuel Characteristics – Perkins Recommendation ………………….128
214. Cetane Number ………………………………………………………………………128
215. Viscosity …………………………………………………………………………………128
216. Density …………………………………………………………………………………..128
217. Sulfur …………………………………………………………………………………….128
218. Lubricity …………………………………………………………………………………129
219. Distillation ………………………………………………………………………………130
220. Classification of the Fuels …………………………………………………………130
221. Group 1 Specification (Preferred Fuels) ……………………………………..130
222. Group 2 Specifications (Permissible Fuels) …………………………………131
223. Group 3 Specifications (Aviation Fuels) ………………………………………131
224. Group 4 Biodiesel ……………………………………………………………………131
225. Fuel for Cold Weather Operation ……………………………………………….132
226. Fuel Additive …………………………………………………………………………..133
227. Tools …………………………………………………………………………………………….134
228. Carrying Tools onto the Machine ………………………………………………….134
229. Tool Locations …………………………………………………………………………..134
230. Prepare the Machine for Maintenance ………………………………………………135
231. Introduction ……………………………………………………………………………….135
232. How to Make the Machine Safe (Loader Arms Lowered) …………………136
233. How to Make the Machine Safe (Loader Arms Lifted) ……………………..137
234. Installing the Maintenance Strut …………………………………………………137
235. Removing the Maintenance Strut ……………………………………………….138
236. Cleaning the Machine ……………………………………………………………………..139
237. Introduction ……………………………………………………………………………….139
238. Detergents ……………………………………………………………………………..139
239. Pressure Washing and Steam Cleaning ……………………………………..139
240. Preparing the Machine for Cleaning ……………………………………………..139
241. Cleaning the Machine …………………………………………………………………140
242. Checking for Damage ……………………………………………………………………..142
243. Check the Machine Body and Structure ………………………………………..142
244. Check the Tyres ………………………………………………………………………..142
245. Check the Seat and Seat Belt ……………………………………………………..142
246. Check the Hydraulic Hoses and Fittings ……………………………………….142
247. Check the Electrical Circuits ………………………………………………………..143
248. Checking the ROPS-FOPS Structure ……………………………………………143
249. Greasing ……………………………………………………………………………………….144
250. Introduction ……………………………………………………………………………….144
251. Preparing the Machine for Greasing …………………………………………….144
252. Every 10 Hours ………………………………………………………………………….144
253. Quickhitch Pivot Points …………………………………………………………….144
254. Loader Arm Pivot Points …………………………………………………………..145
255. Backhoe Pivot Points ……………………………………………………………….146
256. 4-in-1 Clamshovel ……………………………………………………………………147
257. Extending Dipper …………………………………………………………………….147
258. Oiling ……………………………………………………………………………………………148
259. Oil the Control Levers …………………………………………………………………148
260. Oil the Door Hinges (Cab machines only) ……………………………………..148
261. Slew Oil Level Check …………………………………………………………………149
262. Access Panels ……………………………………………………………………………….150
263. Introduction ……………………………………………………………………………….150
264. Battery Cover ……………………………………………………………………………150
265. Removal and Replacement ………………………………………………………150
266. Engine Cover …………………………………………………………………………….150
267. Opening and Closing ……………………………………………………………….150
268. Engine Side Panels ……………………………………………………………………151
269. Removal and Replacement ………………………………………………………151
270. Floor Plates ………………………………………………………………………………151
271. Removal and Replacement ………………………………………………………151
272. Heater and Air Conditioning …………………………………………………………….152
273. Cleaning the Fresh Air Filter. ……………………………………………………….152
274. Cleaning the Re-circulation Filter. ………………………………………………..152
275. Brakes ………………………………………………………………………………………….153
276. Park Brake (Wheeled or Tracked Machines) ………………………………….153
277. Introduction …………………………………………………………………………….153
278. Testing the Park Brake ……………………………………………………………..153
279. Electrical System ……………………………………………………………………………154
280. Battery ……………………………………………………………………………………..154
281. Battery Disconnection-Connection ……………………………………………..154
282. Checking the Electrolyte Level ………………………………………………….154
283. Battery Isolator ………………………………………………………………………..156
284. Jump Starting the Engine ……………………………………………………………157
285. Fuses ……………………………………………………………………………………….158
286. Introduction …………………………………………………………………………….158
287.

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