JCB 1CXWS Standard, 1CXT Standard Tier 3 Operator Manual 9821-0700-4

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jcb 1cxws standard 1cxt standard tier 3 operator manual 9821 0700 4 2

jcb 1cxws standard 1cxt standard tier 3 operator manual 9821 0700 4 3

JCB 1CXWS Standard, 1CXT Standard Tier 3 Operator Manual 9821-0700-4

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-0700-4
Number of Pages: 236
Size: 20.5MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 1CXWS Standard, 1CXT Standard Tier 3

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Product Compliance ………………………………………………………………………1
8. Machine Model and Serial Number ………………………………………………….1
9. Using this Manual ………………………………………………………………………….1
10. Left Side, Right Side ………………………………………………………………………2
11. Cab-Canopy …………………………………………………………………………………2
12. Cross References ………………………………………………………………………….2
13. Machine Description …………………………………………………………………………..3
14. The JCB 1CX ……………………………………………………………………………….3
15. Intended Use ………………………………………………………………………………..3
16. Safety Check List ……………………………………………………………………………….5
17. Safety – Yours and Others ………………………………………………………………5
18. General Safety ……………………………………………………………………………..5
19. Operating Safety …………………………………………………………………………..7
20. Maintenance Safety ……………………………………………………………………..10
21. Safety Labels …………………………………………………………………………………..15
22. Introduction …………………………………………………………………………………15
23. Safety Label Identification …………………………………………………………….16
24. Identifying Your Machine …………………………………………………………………..19
25. Machine Identification Plate ………………………………………………………….19
26. Component Identification Plates …………………………………………………….20
27. ROPS-FOPS Certification plate ……………………………………………………..21
28. FOPS Data Plate …………………………………………………………………………21
29. Machine Security ……………………………………………………………………………..22
30. Introduction …………………………………………………………………………………22
31. JCB Plantguard …………………………………………………………………………..22
32. Construction Equipment Security And Registration Scheme (CESAR) .22
33. Operation
34. Introduction ……………………………………………………………………………………..23
35. Before Entering the Cab ……………………………………………………………………24
36. Entering and Leaving the Cab ……………………………………………………………25
37. Emergency Exit …………………………………………………………………………..25
38. Doors and Windows …………………………………………………………………………26
39. Opening and Closing the Door ………………………………………………………26
40. Opening and Closing the Rear Window ………………………………………….26
41. Seat Controls …………………………………………………………………………………..27
42. Introduction …………………………………………………………………………………27
43. Standard Seat ……………………………………………………………………………..28
44. Suspension Seat …………………………………………………………………………29
45. Seat Belt …………………………………………………………………………………………30
46. Inertia Reel Seat Belt …………………………………………………………………..30
47. Visibility Aids ……………………………………………………………………………………31
48. Mirrors ……………………………………………………………………………………….31
49. Cab Layout (Manual Controls) ……………………………………………………………32
50. Component Key …………………………………………………………………………..33
51. Cab Layout (Servo Controls) ……………………………………………………………..34
52. Component Key …………………………………………………………………………..35
53. Drive Controls, Switches and Instruments ……………………………………………36
54. Drive Controls ……………………………………………………………………………..36
55. Switches …………………………………………………………………………………….37
56. Instrument Panel …………………………………………………………………………42
57. Cab Heater Controls (if fitted) ………………………………………………………..44
58. Operating Levers ……………………………………………………………………………..45
59. Introduction …………………………………………………………………………………45
60. Control Layouts …………………………………………………………………………..45
61. Loader Controls …………………………………………………………………………..46
62. Backhoe Controls ………………………………………………………………………..48
63. Stabiliser Controls ……………………………………………………………………….63
64. Auxiliary Controls ………………………………………………………………………..65
65. Safety Equipment …………………………………………………………………………….70
66. Boom and Slew Locks ………………………………………………………………….70
67. Control Lever Locks (If fitted) ………………………………………………………..72
68. Stabiliser Travel Locks ………………………………………………………………….73
69. Beacon ………………………………………………………………………………………73
70. Fire Extinguisher (If Fitted) ……………………………………………………………74
71. Before Starting The Engine ……………………………………………………………….75
72. Starting The Engine ………………………………………………………………………….76
73. Preparing The Machine For Travel ……………………………………………………..78
74. Road Travel ………………………………………………………………………………..78
75. Site Travel ………………………………………………………………………………….78
76. Travelling on the Road …………………………………………………………………79
77. Travelling on the Road (UK only) …………………………………………………..81
78. Getting the Machine Moving ………………………………………………………………82
79. Operating Practices ……………………………………………………………………..82
80. Stopping and Parking the Machine ……………………………………………………..83
81. Working With The Machine ……………………………………………………………….84
82. Operating Practices and Site Safety ………………………………………………84
83. Clothing and Safety Equipment ……………………………………………………..84
84. Danger Zone ………………………………………………………………………………84
85. Log Moving-Handling ……………………………………………………………………84
86. Safety Practices ………………………………………………………………………….84
87. Working With The Loader ……………………………………………………………..86
88. Working with the Backhoe …………………………………………………………….87
89. Use of Machines on Gradients or Slopes ………………………………………..95
90. Getting the Machine Unstuck ………………………………………………………..96
91. Operating Environment ……………………………………………………………………..97
92. Operating in Low Temperatures …………………………………………………….97
93. Operating in High Temperatures ……………………………………………………97
94. Operating in Dusty or Sandy Areas ………………………………………………..97
95. Operating in Coastal Regions ……………………………………………………….97
96. Operating on Wet or Soft Ground …………………………………………………..97
97. Refuelling the Machine ……………………………………………………………………..98
98. Low Fuel Levels ………………………………………………………………………….98
99. Filling the Tank ……………………………………………………………………………98
100. Moving a Disabled Machine …………………………………………………………….100
101. Retrieval …………………………………………………………………………………..100
102. Emergency Lower Procedure ………………………………………………………100
103. Transporting the Machine ………………………………………………………………..103
104. Loading a Disabled Machine ……………………………………………………….103
105. Loading a Serviceable Machine …………………………………………………..103
106. Transportation Safety …………………………………………………………………104
107. Lifting a Machine ……………………………………………………………………………105
108. Storage of the Machine …………………………………………………………………..107
109. Introduction ……………………………………………………………………………….107
110. Storage Area …………………………………………………………………………….107
111. Prepare the Machine for Storage …………………………………………………107
112. Put the Machine into Storage ………………………………………………………107
113. During Storage ………………………………………………………………………….107
114. Take the Machine Out of Storage …………………………………………………108
115. Routine Maintenance
116. Service Requirements …………………………………………………………………….109
117. Introduction ……………………………………………………………………………….109
118. Owner-Operator Support …………………………………………………………….109
119. Service-Maintenance Agreements ……………………………………………….109
120. Initial Service and Inspection ……………………………………………………….109
121. Fit for Purpose Tests for Lifting Equipment ……………………………………. 110
122. Obtaining Replacement Parts ……………………………………………………… 110
123. Health and Safety ………………………………………………………………………….. 111
124. Lubricants ………………………………………………………………………………… 111
125. Battery …………………………………………………………………………………….. 113
126. Service Schedules …………………………………………………………………………. 115
127. Introduction ………………………………………………………………………………. 115
128. How to Use the Service Schedules ……………………………………………… 115
129. Calendar Equivalents ………………………………………………………………… 115
130. Pre-start Cold Checks, Service Points and Fluid Levels …………………. 116
131. Functional Test and Final Inspection ……………………………………………. 119
132. Fluids, Lubricants and Capacities ……………………………………………………..121
133. Coolant Mixtures ……………………………………………………………………….122
134. Fluid Recommendations (Fuel Specification) …………………………………122
135. Diesel Fuel Characteristics – Perkins Recommendation ………………….124
136. Tools …………………………………………………………………………………………….130
137. Carrying Tools onto the Machine ………………………………………………….130
138. Tool Locations …………………………………………………………………………..130
139. Prepare the Machine for Maintenance ………………………………………………131
140. Introduction ……………………………………………………………………………….131
141. How to Make the Machine Safe (Loader Arms Lowered) …………………132
142. How to Make the Machine Safe (Loader Arms Lifted) ……………………..133
143. Cleaning the Machine ……………………………………………………………………..135
144. Introduction ……………………………………………………………………………….135
145. Preparing the Machine for Cleaning ……………………………………………..135
146. Cleaning the Machine …………………………………………………………………136
147. Checking for Damage ……………………………………………………………………..138
148. Check the Machine Body and Structure ………………………………………..138
149. Check the Tyres ………………………………………………………………………..138
150. Check the Seat and Seat Belt ……………………………………………………..138
151. Check the Hydraulic Hoses and Fittings ……………………………………….138
152. Check the Electrical Circuits ………………………………………………………..139
153. Checking the ROPS-FOPS Structure ……………………………………………139
154. Greasing ……………………………………………………………………………………….140
155. Introduction ……………………………………………………………………………….140
156. Preparing the Machine for Greasing …………………………………………….140
157. Every 10 Hours ………………………………………………………………………….140
158. Oiling ……………………………………………………………………………………………144
159. Oil the Control Levers …………………………………………………………………144
160. Oil the Door Hinges (Cab machines only) ……………………………………..144
161. Slew Oil Level Check …………………………………………………………………145
162. Access Panels ……………………………………………………………………………….146
163. Introduction ……………………………………………………………………………….146
164. Battery Cover ……………………………………………………………………………146
165. Engine Cover …………………………………………………………………………….146
166. Engine Side Panels ……………………………………………………………………147
167. Floor Plates ………………………………………………………………………………147
168. Brakes ………………………………………………………………………………………….148
169. Park Brake ………………………………………………………………………………..148
170. Electrical System ……………………………………………………………………………149
171. Battery ……………………………………………………………………………………..149
172. Jump Starting the Engine ……………………………………………………………152
173. Fuses ……………………………………………………………………………………….153
174. Relays ……………………………………………………………………………………..154
175. Engine ………………………………………………………………………………………….155
176. Oil and Filter ……………………………………………………………………………..155
177. Cooling System …………………………………………………………………………158
178. Alternator Drive Belt …………………………………………………………………..160
179. Air Filter ……………………………………………………………………………………161
180. Fuel System …………………………………………………………………………………..164
181. Introduction ……………………………………………………………………………….164
182. Drain the Fuel Filter ……………………………………………………………………165
183. Changing the Fuel Filter Element …………………………………………………166
184. Hydraulic System ……………………………………………………………………………167
185. Introduction ……………………………………………………………………………….167
186. Releasing the Hydraulic Pressure ………………………………………………..167
187. Oil and Filter ……………………………………………………………………………..168
188. Transmission …………………………………………………………………………………170
189. Tracked Machines ……………………………………………………………………..170
190. Wheeled Machines …………………………………………………………………….170
191. Tyres and Wheels …………………………………………………………………………..171
192. Tyre Inflation ……………………………………………………………………………..171
193. Checking the Wheel Nut Torques …………………………………………………172
194. Renewing Segments of Optional Non-Inflatable Tyres …………………….172
195. Tracks …………………………………………………………………………………………..173
196. Track Adjustment ……………………………………………………………………….173
197. Wear Pads …………………………………………………………………………………….174
198. Extending Dipper Wear Pads ………………………………………………………174
199. Windscreen Washer ……………………………………………………………………….176
200. Fire Extinguisher (if fitted) ………………………………………………………………..177
201. Checking the Fire Extinguisher ……………………………………………………177
202. Optional Attachments
203. Introduction ……………………………………………………………………………………179
204. Attachments for your Machine ………………………………………………………….180
205. Impact Protection ……………………………………………………………………………181
206. Removing Excavator Auxiliary Residual Pressure ………………………………182
207. Removing Loader Auxiliary Residual Pressure …………………………………..183
208. Connecting-Disconnecting Hydraulic Hoses ……………………………………….184
209. Introduction ……………………………………………………………………………….184
210. Connecting the Hydraulic Hoses ………………………………………………….184
211. Disconnecting the Hydraulic Hoses ………………………………………………185
212. Quick Release Couplings ……………………………………………………………186
213. Pallet Forks ……………………………………………………………………………………188
214. Safety ………………………………………………………………………………………188
215. Fitting-Removing Pallet Forks ……………………………………………………..188
216. Road Travel ………………………………………………………………………………188
217. Adjust the Fork Spacing ……………………………………………………………..188
218. Daily Maintenance ……………………………………………………………………..188
219. 4-in-1 Clamshovel …………………………………………………………………………..189
220. Introduction ……………………………………………………………………………….189
221. Using the 4 in-1 Shovel ………………………………………………………………189
222. Operation ………………………………………………………………………………….191
223. Manure-Silage Fork with Top Grab ……………………………………………………192
224. Safety ………………………………………………………………………………………192
225. Operation ………………………………………………………………………………….192
226. Control ……………………………………………………………………………………..192
227. Preparing for Travel ……………………………………………………………………192
228. Installing and Removing ……………………………………………………………..192
229. Using the Manure-Silage Fork ……………………………………………………..192
230. Daily Maintenance ……………………………………………………………………..192
231. Attachment Frame ………………………………………………………………………….193
232. Installing-Removing the Attachment Frame ……………………………………193
233. Excavator Quickhitch ………………………………………………………………………194
234. Introduction ……………………………………………………………………………….194
235. Installation ………………………………………………………………………………..194
236. Removal …………………………………………………………………………………..194
237. Maintenance ……………………………………………………………………………..195
238. Buckets …………………………………………………………………………………………196
239. Bucket Selection ………………………………………………………………………..196
240. Removing a Bucket – Non Quickhitch Models ………………………………..197
241. Installing a Bucket – Non Quickhitch Models ………………………………….198
242. Removing a Bucket from a Quickhitch ………………………………………….198
243. Installing a Bucket on a Quickhitch ………………………………………………200
244. Replacing Bucket Teeth ………………………………………………………………201
245. Specifications
246. Static Dimensions …………………………………………………………………………..203
247. 1CXWS Machines ……………………………………………………………………..203
248. Weight 1CXWS Machines …………………………………………………………..204
249. 1CXT Machines …………………………………………………………………………205
250. Weight 1CXT Machines ………………………………………………………………206
251. Performance Dimensions ………………………………………………………………..207
252. Performance Dimensions ………………………………………………………………..209
253. Noise Data ……………………………………………………………………………………. 211
254. Introduction ………………………………………………………………………………. 211
255. Wheeled 1CX Machines …………………………………………………………….. 211
256. Tracked 1CX Machines ……………………………………………………………… 211
257. Vibration Data ………………………………………………………………………………..212
258. Introduction ……………………………………………………………………………….212
259. Wheeled 1CX ……………………………………………………………………………213
260. Tracked 1CX ……………………………………………………………………………..214
261. Tyre Sizes and Pressures ………………………………………………………………..215
262. Specifications ……………………………………………………………………………215
263. Warranty Information
264. Machine Service Record Sheet ………………………………………………………..217
265. Registration Information ………………………………………………………………….219
266. European Community Standards
267. EC Declaration of Conformity …………………………………………………………..221
268. Introduction ……………………………………………………………………………….221
269. Explanation of the EC Declaration of Conformity ……………………………223

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