JCB 1THT Dumper Operator Manual 9831-0800

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JCB 1THT Dumper Operator Manual 9831-0800 - Image 3

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JCB 1THT Dumper Operator Manual 9831-0800 - Image 5

jcb 1tht dumper operator manual 9831 0800 2

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JCB 1THT Dumper Operator Manual 9831-0800

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-0800
Number of Pages: 132
Size: 9.4MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 1THT Dumper

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vi
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cross References ………………………………………………………………………………………………………………… 1
8. Location of Manual ………………………………………………………………………………………………………………. 1
9. Safety
10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
11. Safety Warnings …………………………………………………………………………………………………………………… 3
12. General Safety …………………………………………………………………………………………………………………….. 4
13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
14. About the Product
15. Introduction
16. General ……………………………………………………………………………………………………………………………….. 7
17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
18. Product Compliance ……………………………………………………………………………………………………………… 7
19. Description
20. General ……………………………………………………………………………………………………………………………….. 8
21. Intended Use ……………………………………………………………………………………………………………………….. 8
22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
23. Danger Zone ……………………………………………………………………………………………………………………….. 8
24. Main Component Locations …………………………………………………………………………………………………… 9
25. Product and Component Identification
26. Machine …………………………………………………………………………………………………………………………….. 10
27. Engine ………………………………………………………………………………………………………………………………. 10
28. Safety Labels
29. General ……………………………………………………………………………………………………………………………… 11
30. Safety Label Identification ……………………………………………………………………………………………………. 11
31. Operator Station
32. Component Locations …………………………………………………………………………………………………………. 13
33. Console Switches
34. General ……………………………………………………………………………………………………………………………… 14
35. Direction Indicators …………………………………………………………………………………………………………….. 14
36. Ignition Switch ……………………………………………………………………………………………………………………. 15
37. Operation
38. Introduction
39. General ……………………………………………………………………………………………………………………………… 17
40. Operating Safety
41. General ……………………………………………………………………………………………………………………………… 18
42. Worksite Safety ………………………………………………………………………………………………………………….. 20
43. Risk Assessment ……………………………………………………………………………………………………………….. 20
44. Walk-Around Inspection
45. General ……………………………………………………………………………………………………………………………… 23
46. Entering and Leaving the Operator Station
47. General ……………………………………………………………………………………………………………………………… 24
48. Battery Isolator
49. General ……………………………………………………………………………………………………………………………… 25
50. Before Starting the Engine
51. General ……………………………………………………………………………………………………………………………… 26
52. Operator Seat
53. General ……………………………………………………………………………………………………………………………… 27
54. Suspension Seat ………………………………………………………………………………………………………………… 27
55. Seat Belt
56. General ……………………………………………………………………………………………………………………………… 29
57. Static Seat Belt ………………………………………………………………………………………………………………….. 29
58. Mirrors
59. General ……………………………………………………………………………………………………………………………… 31
60. Starting the Engine
61. General ……………………………………………………………………………………………………………………………… 32
62. Stopping and Parking
63. General ……………………………………………………………………………………………………………………………… 33
64. Preparing for Travel
65. General ……………………………………………………………………………………………………………………………… 34
66. Preparing for Road Travel …………………………………………………………………………………………………… 34
67. Preparing for Worksite Travel ………………………………………………………………………………………………. 34
68. Beacon ……………………………………………………………………………………………………………………………… 35
69. Safety Equipment
70. Articulation Lock …………………………………………………………………………………………………………………. 37
71. Drive Controls
72. Steering Wheel ………………………………………………………………………………………………………………….. 39
73. Accelerator Pedal ……………………………………………………………………………………………………………….. 39
74. Service Brake Pedal …………………………………………………………………………………………………………… 39
75. Park Brake ………………………………………………………………………………………………………………………… 39
76. Transmission Drive Lever ……………………………………………………………………………………………………. 39
77. Instruments
78. Instrument Panel ………………………………………………………………………………………………………………… 41
79. Getting the Machine Moving
80. General ……………………………………………………………………………………………………………………………… 43
81. Slopes
82. General ……………………………………………………………………………………………………………………………… 44
83. Driving on Slopes ………………………………………………………………………………………………………………. 44
84. Working on Slopes …………………………………………………………………………………………………………….. 45
85. Driving the Machine
86. General ……………………………………………………………………………………………………………………………… 46
87. Operating Levers-Pedals
88. Control Layouts ………………………………………………………………………………………………………………….. 48
89. Dumper Body Controls ……………………………………………………………………………………………………….. 48
90. Working with the Dumper Body
91. General ……………………………………………………………………………………………………………………………… 50
92. Moving a Disabled Machine
93. General ……………………………………………………………………………………………………………………………… 51
94. Jump-Starting the Engine ……………………………………………………………………………………………………. 51
95. Retrieval ……………………………………………………………………………………………………………………………. 52
96. Lifting the Machine
97. General ……………………………………………………………………………………………………………………………… 54
98. Transporting the Machine
99. General ……………………………………………………………………………………………………………………………… 55
100. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………… 55
101. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………… 56
102. Operating Environment
103. General ……………………………………………………………………………………………………………………………… 57
104. Operating in Low Temperatures …………………………………………………………………………………………… 57
105. Operating in High Temperatures …………………………………………………………………………………………… 58
106. Refuelling
107. General ……………………………………………………………………………………………………………………………… 59
108. Low Fuel Levels …………………………………………………………………………………………………………………. 59
109. Filling the Tank …………………………………………………………………………………………………………………… 59
110. Preservation and Storage
111. Cleaning
112. General ……………………………………………………………………………………………………………………………… 61
113. Preparation ………………………………………………………………………………………………………………………… 61
114. Checking For Damage
115. General ……………………………………………………………………………………………………………………………… 63
116. Storage
117. General ……………………………………………………………………………………………………………………………… 64
118. Put into Storage …………………………………………………………………………………………………………………. 64
119. During Storage …………………………………………………………………………………………………………………… 64
120. Take out of Storage ……………………………………………………………………………………………………………. 65
121. Security
122. General ……………………………………………………………………………………………………………………………… 66
123. JCB Plantguard ………………………………………………………………………………………………………………….. 66
124. Construction Equipment Security and Registration Scheme (CESAR) ………………………………………. 66
125. LiveLink …………………………………………………………………………………………………………………………….. 66
126. Maintenance
127. Introduction
128. General ……………………………………………………………………………………………………………………………… 67
129. Owner-Operator Support ……………………………………………………………………………………………………… 67
130. Service-Maintenance Agreements ………………………………………………………………………………………… 68
131. Obtaining Spare Parts ………………………………………………………………………………………………………… 68
132. Decommissioning ……………………………………………………………………………………………………………….. 68
133. Maintenance Safety
134. General ……………………………………………………………………………………………………………………………… 69
135. Fluids and Lubricants …………………………………………………………………………………………………………. 70
136. Maintenance Schedules
137. General ……………………………………………………………………………………………………………………………… 75
138. How to Use the Maintenance Schedules ………………………………………………………………………………. 75
139. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………….. 75
140. Maintenance Positions
141. General ……………………………………………………………………………………………………………………………… 78
142. Maintenance Position (Dumper Body Lowered) ……………………………………………………………………… 78
143. Maintenance Position (Dumper Body Raised) ………………………………………………………………………… 78
144. Service Points
145. General ……………………………………………………………………………………………………………………………… 80
146. Access Apertures
147. General ……………………………………………………………………………………………………………………………… 81
148. Engine Compartment Cover ………………………………………………………………………………………………… 81
149. Tools
150. General ……………………………………………………………………………………………………………………………… 82
151. Lubrication
152. General ……………………………………………………………………………………………………………………………… 83
153. Preparation ………………………………………………………………………………………………………………………… 83
154. Body and Framework
155. General …………………………………………………………………………………………………………………………….. 84
156. Articulated Joint …………………………………………………………………………………………………………………. 84
157. Dumper Body
158. General …………………………………………………………………………………………………………………………….. 85
159. Operator Station
160. Operator Protective Structure ………………………………………………………………………………………………. 86
161. Seat Belt …………………………………………………………………………………………………………………………… 86
162. Controls …………………………………………………………………………………………………………………………….. 86
163. Engine
164. General …………………………………………………………………………………………………………………………….. 87
165. Oil …………………………………………………………………………………………………………………………………….. 87
166. Drive Belt ………………………………………………………………………………………………………………………….. 88
167. Air Filter
168. General …………………………………………………………………………………………………………………………….. 89
169. Outer Element …………………………………………………………………………………………………………………… 89
170. Inner Element ……………………………………………………………………………………………………………………. 90
171. Restriction Indicator ……………………………………………………………………………………………………………. 91
172. Fuel System
173. General …………………………………………………………………………………………………………………………….. 92
174. Cooling System
175. General …………………………………………………………………………………………………………………………….. 93
176. Coolant ……………………………………………………………………………………………………………………………… 93
177. Cooling Pack …………………………………………………………………………………………………………………….. 93
178. Brakes
179. General ……………………………………………………………………………………………………………………………… 94
180. Wheels
181. General …………………………………………………………………………………………………………………………….. 95
182. Tyres
183. General …………………………………………………………………………………………………………………………….. 96
184. Hydraulic System
185. General …………………………………………………………………………………………………………………………….. 98
186. Services ……………………………………………………………………………………………………………………………. 98
187. Hydraulic Oil ……………………………………………………………………………………………………………………… 99
188. Cylinder Rams …………………………………………………………………………………………………………………… 99
189. Electrical System
190. General …………………………………………………………………………………………………………………………… 100
191. Battery …………………………………………………………………………………………………………………………….. 101
192. Battery Isolator ………………………………………………………………………………………………………………… 102
193. Fuses ……………………………………………………………………………………………………………………………… 102
194. Technical Data
195. Static Dimensions
196. Dimensions ………………………………………………………………………………………………………………………. 105
197. Weights …………………………………………………………………………………………………………………………… 106
198. Noise Emissions
199. General ……………………………………………………………………………………………………………………………. 107
200. Noise Data ………………………………………………………………………………………………………………………. 107
201. Vibration Emissions
202. Vibration Data ………………………………………………………………………………………………………………….. 108
203. Fluids, Lubricants and Capacities
204. General ……………………………………………………………………………………………………………………………. 109
205. Torque Values
206. General ……………………………………………………………………………………………………………………………. 110
207. Electrical System
208. General ……………………………………………………………………………………………………………………………. 111
209. Fuses ………………………………………………………………………………………………………………………………. 112
210. Wheels and Tyres
211. General ……………………………………………………………………………………………………………………………. 113
212. Tyre Sizes and Pressures …………………………………………………………………………………………………. 113
213. Declaration of Conformity
214. General ……………………………………………………………………………………………………………………………. 114
215. Data ………………………………………………………………………………………………………………………………… 115
216. Warranty Information
217. Service Record Sheet ……………………………………………………………………………………………………….. 117
218. Acronyms Glossary
219. CESAR Construction Equipment Security and Registration
220. ETRTO European Tyre and Rim Technical Organisation
221. ISO International Organization for Standardization
222. PPE Personal Protective Equipment
223. ROPS Roll-Over Protective Structure
224. RPM Revolutions Per Minute
225. VIN Vehicle Identification Numbe

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