JCB 2.5, 3.0, 3.5 Teletruk Operator Manual 9811-5650

JCB 2.5, 3.0, 3.5 Teletruk Operator Manual 9811-5650 - Image 2

JCB 2.5, 3.0, 3.5 Teletruk Operator Manual 9811-5650 - Image 3

JCB 2.5, 3.0, 3.5 Teletruk Operator Manual 9811-5650 - Image 4

JCB 2.5, 3.0, 3.5 Teletruk Operator Manual 9811-5650 - Image 5

jcb 25 30 35 teletruk operator manual 9811 5650 2

jcb 25 30 35 teletruk operator manual 9811 5650 3

JCB 2.5, 3.0, 3.5 Teletruk Operator Manual 9811-5650

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-5650
Number of Pages: 362
Size: 18.7MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 2.5, 3.0, 3.5 Teletruk

1. Safety Notices
2. Important Information ………………………………………………………………………. xv
3. The Operator Manual ………………………………………………………………….. xv
4. Safety Warnings ………………………………………………………………………….xvi
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Units of Measurement ……………………………………………………………………2
10. Left Side, Right Side ………………………………………………………………………2
11. Cab-Canopy …………………………………………………………………………………3
12. Cross References ………………………………………………………………………….3
13. Differential Lock Selection (3.5D 4×4 Only) ……………………………………….3
14. Location of Manual ………………………………………………………………………..4
15. Machine Description …………………………………………………………………………..6
16. The JCB Teletruk …………………………………………………………………………..6
17. Special Features ……………………………………………………………………………6
18. 3.0D 4×4 and 3.5D 4×4 …………………………………………………………………..7
19. Intended Use ………………………………………………………………………………..7
20. Component List …………………………………………………………………………….7
21. Safety Check List ……………………………………………………………………………….9
22. Safety – Yours and Others ………………………………………………………………9
23. General Safety ……………………………………………………………………………10
24. Operating Safety …………………………………………………………………………13
25. Maintenance Safety ……………………………………………………………………..23
26. Safety Labels …………………………………………………………………………………..36
27. Introduction …………………………………………………………………………………36
28. Safety Label Identification …………………………………………………………….37
29. Identifying Your Machine …………………………………………………………………..40
30. Machine Identification Plate ………………………………………………………….40
31. Unit Identification …………………………………………………………………………41
32. Component Identification Plates …………………………………………………….42
33. ROPS-FOPS Certification plate ……………………………………………………..43
34. Machine Security ……………………………………………………………………………..44
35. Introduction …………………………………………………………………………………44
36. JCB Plantguard …………………………………………………………………………..44
37. Construction Equipment Security And Registration Scheme (CESAR) .44
38. Operation
39. Introduction ……………………………………………………………………………………..47
40. Before Entering the Cab ……………………………………………………………………48
41. Entering and Leaving the Cab ……………………………………………………………51
42. Entering the Cab …………………………………………………………………………51
43. Leaving the Cab ………………………………………………………………………….51
44. Emergency Exit ……………………………………………………………………………….53
45. Cab with Rear Screen Opening ……………………………………………………..54
46. Seat Controls …………………………………………………………………………………..55
47. Introduction …………………………………………………………………………………55
48. Adjustment …………………………………………………………………………………55
49. Seat Belt …………………………………………………………………………………………57
50. Inertia Reel Seat Belt …………………………………………………………………..57
51. Cab Layout ……………………………………………………………………………………..60
52. Component Key …………………………………………………………………………..60
53. Drive Controls, Switches and Instruments ……………………………………………62
54. Drive Controls ……………………………………………………………………………..62
55. Switches …………………………………………………………………………………….68
56. Instruments …………………………………………………………………………………76
57. Operating Levers ……………………………………………………………………………..78
58. Introduction …………………………………………………………………………………78
59. Control Layouts …………………………………………………………………………..79
60. Boom and Carriage Controls …………………………………………………………80
61. Auxiliary Controls ………………………………………………………………………..88
62. Safety Equipment …………………………………………………………………………….93
63. Load Moment Indicator (LMI) ………………………………………………………..93
64. Fire Extinguisher (If Fitted) ………………………………………………………….101
65. Before Starting the Engine ……………………………………………………………….103
66. Starting the Engine …………………………………………………………………………106
67. 4-Wheel Drive Selection (3.5D 4×4 Machine) ………………………………..106
68. Preparing the Machine for Travel ……………………………………………………..108
69. Preparing for Site Travel ……………………………………………………………..108
70. Getting the Machine Moving …………………………………………………………….109
71. Operating Practices ……………………………………………………………………109
72. Operating Procedure …………………………………………………………………. 111
73. Stopping and Parking the Machine …………………………………………………… 113
74. Working with the Machine ………………………………………………………………. 115
75. Operating Practices and Site Safety ……………………………………………. 115
76. Clothing and Safety Equipment …………………………………………………… 116
77. Danger Zone ……………………………………………………………………………. 116
78. Log Moving-Handling …………………………………………………………………. 116
79. Working with the Boom ……………………………………………………………… 117
80. Safety Warnings ………………………………………………………………………..125
81. Operating Safety ……………………………………………………………………….130
82. Driving Techniques …………………………………………………………………….132
83. Rollover ……………………………………………………………………………………137
84. Basic Loading Techniques …………………………………………………………..138
85. Operating Environment ……………………………………………………………………151
86. Introduction ……………………………………………………………………………….151
87. Operating in Low Temperatures …………………………………………………..151
88. Operating in High Temperatures ………………………………………………….152
89. Operating in Dusty or Sandy Areas ………………………………………………152
90. Operating in Coastal Regions ……………………………………………………..152
91. Operating on Wet or Soft Ground …………………………………………………152
92. Refuelling the Machine ……………………………………………………………………154
93. Low Fuel Levels ………………………………………………………………………..154
94. Filling the Tank ………………………………………………………………………….154
95. Moving a Disabled Machine …………………………………………………………….157
96. Towing and Retrieval ………………………………………………………………….157
97. Recovery Hitch ………………………………………………………………………….160
98. Transporting the Machine ………………………………………………………………..161
99. Lifting the Machine …………………………………………………………………………163
100. Jacking Points ……………………………………………………………………………….165
101. Raising the Teletruk ……………………………………………………………………165
102. Lowering the Teletruk …………………………………………………………………166
103. Storage of the Machine …………………………………………………………………..167
104. Introduction ……………………………………………………………………………….167
105. Storage Area …………………………………………………………………………….167
106. Prepare the Machine for Storage …………………………………………………167
107. Put the Machine into Storage ………………………………………………………168
108. During Storage ………………………………………………………………………….168
109. Take the Machine Out of Storage …………………………………………………169
110. Routine Maintenance
111. Service Requirements …………………………………………………………………….171
112. Introduction ……………………………………………………………………………….171
113. Owner-Operator Support …………………………………………………………….172
114. Service-Maintenance Agreements ……………………………………………….173
115. Fit for Purpose Tests for Lifting Equipment …………………………………….173
116. Obtaining Replacement Parts ………………………………………………………173
117. Health and Safety …………………………………………………………………………..174
118. Lubricants …………………………………………………………………………………174
119. Battery ……………………………………………………………………………………..178
120. Service Schedules ………………………………………………………………………….182
121. Introduction ……………………………………………………………………………….182
122. How to Use the Service Schedules ………………………………………………183
123. Calendar Equivalents …………………………………………………………………184
124. Pre-start Cold Checks, Service Points and Fluid Levels ………………….185
125. Functional Test and Final Inspection …………………………………………….190
126. Fluids, Lubricants and Capacities ……………………………………………………..192
127. Coolant Mixtures ……………………………………………………………………….194
128. Fuels ………………………………………………………………………………………..196
129. Prepare the Machine for Maintenance ………………………………………………203
130. Introduction ……………………………………………………………………………….203
131. How to Make the Machine Safe (Boom Lowered) …………………………..204
132. Cleaning the Machine ……………………………………………………………………..205
133. Introduction ……………………………………………………………………………….205
134. Preparing the Machine for Cleaning ……………………………………………..206
135. Cleaning the Machine …………………………………………………………………207
136. Checking For Damage …………………………………………………………………….209
137. Check the Machine Body and Structure ………………………………………..209
138. Check the Tyres ………………………………………………………………………..209
139. Check the Seat and Seat Belt ……………………………………………………..210
140. Check the Hydraulic Hoses and Fittings ………………………………………. 211
141. Checking the ROPS-FOPS Structure …………………………………………… 211
142. Greasing ……………………………………………………………………………………….212
143. Introduction ……………………………………………………………………………….212
144. Preparing the Machine for Greasing …………………………………………….213
145. Carriage ……………………………………………………………………………………214
146. Boom ……………………………………………………………………………………….215
147. Rear Axle ………………………………………………………………………………….216
148. Sideshift Option …………………………………………………………………………218
149. Inner Boom ……………………………………………………………………………….219
150. Access Panels ……………………………………………………………………………….220
151. Operator's Enclosure-Cab …………………………………………………………..220
152. Daily Inspection Cover ……………………………………………………………….223
153. Front Cover ………………………………………………………………………………224
154. Daily Inspection Rear Cover ………………………………………………………..225
155. Belly Plate (4WD Machines) ………………………………………………………..226
156. Optional Trash Guard …………………………………………………………………227
157. Brakes ………………………………………………………………………………………….228
158. Park Brake ………………………………………………………………………………..228
159. Electrical System ……………………………………………………………………………230
160. Battery ……………………………………………………………………………………..230
161. Jump Starting the Engine ……………………………………………………………234
162. Fuses ……………………………………………………………………………………….237
163. Relays ……………………………………………………………………………………..243
164. Bulbs ……………………………………………………………………………………….245
165. Engine ………………………………………………………………………………………….246
166. Oil and Filter ……………………………………………………………………………..246
167. Cooling System …………………………………………………………………………251
168. Fan Belt (Perkins) ………………………………………………………………………253
169. Alternator Drive Belt (Deutz 2011-L04W) ………………………………………255
170. Air Filter ……………………………………………………………………………………257
171. Diesel Fuel System …………………………………………………………………………261
172. Introduction ……………………………………………………………………………….261
173. Water Separator and Engine Fuel Filter ………………………………………..263
174. Bleeding the System ………………………………………………………………….268
175. LPG Fuel System …………………………………………………………………………..270
176. Introduction ……………………………………………………………………………….270
177. Type of LPG ……………………………………………………………………………..271
178. Filling the LPG Tank …………………………………………………………………..272
179. Changing the LPG Tank ……………………………………………………………..272
180. Hydraulic System ……………………………………………………………………………274
181. Introduction ……………………………………………………………………………….274
182. Releasing the Hydraulic Pressure ………………………………………………..276
183. Checking the Fluid Level …………………………………………………………….277
184. Checking for Leaks …………………………………………………………………….279
185. Changing the Filter Element ………………………………………………………..280
186. Tyres and Wheels …………………………………………………………………………..282
187. General …………………………………………………………………………………….282
188. Tyre Inflation ……………………………………………………………………………..283
189. Changing a Wheel ……………………………………………………………………..285
190. Forks ……………………………………………………………………………………………289
191. Inspecting the Forks …………………………………………………………………..289
192. Changing the Forks ……………………………………………………………………290
193. Windscreen Washer ……………………………………………………………………….292
194. Checking the Level …………………………………………………………………….292
195. Fire Extinguisher (if fitted) ………………………………………………………………..293
196. Checking the Fire Extinguisher ……………………………………………………293
197. Optional Attachments
198. Introduction ……………………………………………………………………………………295
199. Connecting-Disconnecting Hydraulic Hoses ……………………………………….298
200. Introduction ……………………………………………………………………………….298
201. Connecting the Hydraulic Hoses ………………………………………………….299
202. Disconnecting the Hydraulic Hoses ………………………………………………301
203. Quick Release Couplings ……………………………………………………………303
204. Shovel-Attachments ………………………………………………………………………..306
205. Engaging the Shovel-Attachments ……………………………………………….306
206. Disengaging the Shovel-Attachments ……………………………………………308
207. Changezee Quickhitch ……………………………………………………………………310
208. Installing Changezee Quickhitch Attachments ……………………………….310
209. Removing Changezee Quickhitch Attachments ……………………………..312
210. Specifications
211. Static Dimensions …………………………………………………………………………..315
212. Noise Data …………………………………………………………………………………….318
213. Introduction ……………………………………………………………………………….318
214. All Machines ……………………………………………………………………………..319
215. Vibration Data ………………………………………………………………………………..320
216. Introduction ……………………………………………………………………………….320
217. Teletruk 4 x 2 …………………………………………………………………………….322
218. Teletruk 4 x 4 …………………………………………………………………………….324
219. Attachments Data …………………………………………………………………………..326
220. Tyre Sizes and Pressures ………………………………………………………………..327
221. Introduction ……………………………………………………………………………….327
222. Specifications ……………………………………………………………………………328
223. Travel Speed …………………………………………………………………………………331
224. Warranty
225. Machine Service Record Sheet ………………………………………………………..333
226. Registration Information ………………………………………………………………….337
227. European Community Standards
228. EC Declaration of Conformity …………………………………………………………..339
229. Introduction ……………………………………………………………………………….339
230. Explanation of the EC Declaration of Conformity ……………………………342

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