JCB 2.5, 3.0, 3.5 Teletruk Operator Manual 9821-0550-5

JCB 2.5, 3.0, 3.5 Teletruk Operator Manual 9821-0550-5 - Image 2

JCB 2.5, 3.0, 3.5 Teletruk Operator Manual 9821-0550-5 - Image 3

JCB 2.5, 3.0, 3.5 Teletruk Operator Manual 9821-0550-5 - Image 4

JCB 2.5, 3.0, 3.5 Teletruk Operator Manual 9821-0550-5 - Image 5

jcb 25 30 35 teletruk operator manual 9821 0550 5 2

jcb 25 30 35 teletruk operator manual 9821 0550 5 3

JCB 2.5, 3.0, 3.5 Teletruk Operator Manual 9821-0550-5

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-0550-5
Number of Pages: 198
Size: 9.0MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 2.5, 3.0, 3.5 Teletruk

1. Safety Notices
2. Important Information …………………………………………………………………………1
3. The Operator Manual …………………………………………………………………….1
4. Safety Warnings ……………………………………………………………………………1
5. Introduction
6. About This Manual ……………………………………………………………………………..3
7. Machine Model and Serial Number ………………………………………………….3
8. Using this Manual ………………………………………………………………………….3
9. Left Side, Right Side ………………………………………………………………………3
10. Cab-Canopy …………………………………………………………………………………3
11. Cross References ………………………………………………………………………….3
12. Differential Lock Selection (3.5D 4×4 Only) ……………………………………….3
13. Location of Manual ………………………………………………………………………..5
14. Machine Description …………………………………………………………………………..7
15. The JCB Teletruk …………………………………………………………………………..7
16. Special Features ……………………………………………………………………………7
17. 3.0D 4×4 and 3.5D 4×4 …………………………………………………………………..7
18. Intended Use ………………………………………………………………………………..7
19. Component List …………………………………………………………………………….8
20. Safety Check List ……………………………………………………………………………….9
21. Safety – Yours and Others ………………………………………………………………9
22. General Safety ……………………………………………………………………………..9
23. Operating Safety ………………………………………………………………………… 11
24. Maintenance Safety ……………………………………………………………………..15
25. Safety Labels …………………………………………………………………………………..20
26. Introduction …………………………………………………………………………………20
27. Safety Label Identification …………………………………………………………….21
28. Identifying Your Machine …………………………………………………………………..23
29. Machine Identification Plate ………………………………………………………….23
30. Unit Identification …………………………………………………………………………23
31. Component Identification Plates …………………………………………………….24
32. ROPS-FOPS Certification plate ……………………………………………………..25
33. Machine Security ……………………………………………………………………………..26
34. Introduction …………………………………………………………………………………26
35. JCB Plantguard …………………………………………………………………………..26
36. Construction Equipment Security And Registration Scheme (CESAR) .26
37. Operation
38. Introduction ……………………………………………………………………………………..27
39. Before Entering the Cab ……………………………………………………………………28
40. Entering and Leaving the Cab ……………………………………………………………29
41. Entering the Cab …………………………………………………………………………29
42. Leaving the Cab ………………………………………………………………………….29
43. Emergency Exit ……………………………………………………………………………….30
44. Cab with Rear Screen Opening ……………………………………………………..30
45. Seat Controls …………………………………………………………………………………..31
46. Introduction …………………………………………………………………………………31
47. Adjustment …………………………………………………………………………………31
48. Seat Belt …………………………………………………………………………………………32
49. Inertia Reel Seat Belt …………………………………………………………………..32
50. Cab Layout ……………………………………………………………………………………..33
51. Component Key …………………………………………………………………………..33
52. Drive Controls, Switches and Instruments ……………………………………………34
53. Drive Controls ……………………………………………………………………………..34
54. Switches …………………………………………………………………………………….37
55. Instruments …………………………………………………………………………………42
56. Operating Levers ……………………………………………………………………………..44
57. Introduction …………………………………………………………………………………44
58. Control Layouts …………………………………………………………………………..44
59. Boom and Carriage Controls …………………………………………………………45
60. Auxiliary Controls ………………………………………………………………………..49
61. Safety Equipment …………………………………………………………………………….51
62. Longitudinal Load Moment Indicator (LLMI) (If fitted) ………………………..51
63. Longitudinal Load Moment Indicator With Longitudinal Load Motion Control
64. (If fitted) ……………………………………………………………………………………..54
65. Rated Payload Lifting Capacity ……………………………………………………..59
66. Fire Extinguisher (If Fitted) ……………………………………………………………60
67. Before Starting the Engine …………………………………………………………………61
68. Starting the Engine …………………………………………………………………………..63
69. 4-Wheel Drive Selection (3.5D 4×4 Machine) ………………………………….63
70. Preparing the Machine for Travel ……………………………………………………….64
71. Preparing for Site Travel ……………………………………………………………….64
72. Getting the Machine Moving ………………………………………………………………65
73. Operating Practices ……………………………………………………………………..65
74. Operating Procedure ……………………………………………………………………66
75. Stopping and Parking the Machine ……………………………………………………..67
76. Working with the Machine …………………………………………………………………68
77. Operating Practices and Site Safety ………………………………………………68
78. Clothing and Safety Equipment ……………………………………………………..68
79. Danger Zone ………………………………………………………………………………68
80. Log Moving-Handling ……………………………………………………………………68
81. Working with the Boom ………………………………………………………………..69
82. Safety Warnings ………………………………………………………………………….72
83. Operating Safety …………………………………………………………………………74
84. Driving Techniques ………………………………………………………………………75
85. Rollover ……………………………………………………………………………………..77
86. Basic Loading Techniques …………………………………………………………….77
87. Operating Environment ……………………………………………………………………..84
88. Operating in Low Temperatures …………………………………………………….84
89. Operating in High Temperatures ……………………………………………………84
90. Operating in Dusty or Sandy Areas ………………………………………………..84
91. Operating in Coastal Regions ……………………………………………………….84
92. Operating on Wet or Soft Ground …………………………………………………..84
93. Refuelling the Machine ……………………………………………………………………..85
94. Low Fuel Levels ………………………………………………………………………….85
95. Filling the Tank ……………………………………………………………………………85
96. Moving a Disabled Machine ………………………………………………………………87
97. Towing and Retrieval ……………………………………………………………………87
98. Recovery Hitch ……………………………………………………………………………88
99. Transporting the Machine ………………………………………………………………….89
100. Lifting the Machine …………………………………………………………………………..90
101. Jacking Points …………………………………………………………………………………91
102. Raising the Teletruk ……………………………………………………………………..91
103. Lowering the Teletruk …………………………………………………………………..91
104. Storage of the Machine …………………………………………………………………….92
105. Introduction …………………………………………………………………………………92
106. Storage Area ………………………………………………………………………………92
107. Prepare the Machine for Storage …………………………………………………..92
108. Put the Machine into Storage ………………………………………………………..92
109. During Storage ……………………………………………………………………………92
110. Take the Machine Out of Storage …………………………………………………..93
111. Routine Maintenance
112. Service Requirements ………………………………………………………………………95
113. Introduction …………………………………………………………………………………95
114. Owner-Operator Support ………………………………………………………………95
115. Service-Maintenance Agreements …………………………………………………95
116. Fit for Purpose Tests for Lifting Equipment ………………………………………95
117. Obtaining Replacement Parts ………………………………………………………..96
118. Health and Safety …………………………………………………………………………….97
119. Lubricants …………………………………………………………………………………..97
120. Battery ……………………………………………………………………………………….99
121. Service Schedules ………………………………………………………………………….101
122. Introduction ……………………………………………………………………………….101
123. How to Use the Service Schedules ………………………………………………101
124. Calendar Equivalents …………………………………………………………………101
125. Pre-start Cold Checks, Service Points and Fluid Levels ………………….102
126. Functional Test and Final Inspection …………………………………………….104
127. Fluids, Lubricants and Capacities ……………………………………………………..105
128. Coolant Mixtures ……………………………………………………………………….106
129. Fuels ………………………………………………………………………………………..107
130. Prepare the Machine for Maintenance ……………………………………………… 110
131. Introduction ………………………………………………………………………………. 110
132. How to Make the Machine Safe (Boom Lowered) ………………………….. 111
133. Cleaning the Machine …………………………………………………………………….. 112
134. Introduction ………………………………………………………………………………. 112
135. Preparing the Machine for Cleaning …………………………………………….. 112
136. Cleaning the Machine ………………………………………………………………… 113
137. Checking For Damage ……………………………………………………………………. 114
138. Check the Machine Body and Structure ……………………………………….. 114
139. Check the Tyres ……………………………………………………………………….. 114
140. Check the Seat and Seat Belt …………………………………………………….. 114
141. Check the Hydraulic Hoses and Fittings ………………………………………. 114
142. Check the Electrical Circuits ……………………………………………………….. 115
143. Checking the ROPS-FOPS Structure …………………………………………… 115
144. Greasing ………………………………………………………………………………………. 116
145. Introduction ………………………………………………………………………………. 116
146. Preparing the Machine for Greasing ……………………………………………. 116
147. Carriage …………………………………………………………………………………… 117
148. Boom ………………………………………………………………………………………. 117
149. Rear Axle …………………………………………………………………………………. 117
150. Sideshift Option ………………………………………………………………………… 118
151. Inner Boom ………………………………………………………………………………. 118
152. Access Panels ………………………………………………………………………………. 119
153. Introduction ………………………………………………………………………………. 119
154. Operator's Enclosure-Cab ………………………………………………………….. 119
155. Daily Inspection Cover ……………………………………………………………….120
156. Front Cover ………………………………………………………………………………121
157. Daily Inspection Rear Cover ………………………………………………………..121
158. Belly Plate (4WD Machines) ………………………………………………………..122
159. Optional Trash Guard …………………………………………………………………122
160. Brakes ………………………………………………………………………………………….123
161. Park Brake ………………………………………………………………………………..123
162. Electrical System ……………………………………………………………………………124
163. Battery ……………………………………………………………………………………..124
164. Jump Starting the Engine ……………………………………………………………126
165. Fuses ……………………………………………………………………………………….127
166. Relays ……………………………………………………………………………………..131
167. Bulbs ……………………………………………………………………………………….133
168. Engine ………………………………………………………………………………………….134
169. Oil and Filter ……………………………………………………………………………..134
170. Cooling System …………………………………………………………………………136
171. Fan Belt (Perkins) ………………………………………………………………………137
172. Alternator Drive Belt (Deutz 2011-L04W) ………………………………………138
173. Air Filter ……………………………………………………………………………………139
174. Diesel Fuel System …………………………………………………………………………141
175. Introduction ……………………………………………………………………………….141
176. Water Separator and Engine Fuel Filter ………………………………………..142
177. Bleeding the System ………………………………………………………………….145
178. LPG Fuel System …………………………………………………………………………..146
179. Introduction ……………………………………………………………………………….146
180. Type of LPG ……………………………………………………………………………..147
181. Filling the LPG Tank …………………………………………………………………..147
182. Changing the LPG Tank ……………………………………………………………..147
183. Hydraulic System ……………………………………………………………………………148
184. Introduction ……………………………………………………………………………….148
185. Releasing the Hydraulic Pressure ………………………………………………..149
186. Checking the Fluid Level …………………………………………………………….150
187. Checking for Leaks …………………………………………………………………….150
188. Changing the Filter Element ………………………………………………………..151
189. Tyres and Wheels …………………………………………………………………………..152
190. General …………………………………………………………………………………….152
191. Tyre Inflation ……………………………………………………………………………..153
192. Changing a Wheel ……………………………………………………………………..154
193. Forks ……………………………………………………………………………………………156
194. Inspecting the Forks …………………………………………………………………..156
195. Changing-Repositioning the Forks ……………………………………………….156
196. Windscreen Washer ……………………………………………………………………….158
197. Checking the Level …………………………………………………………………….158
198. Fire Extinguisher (if fitted) ………………………………………………………………..159
199. Checking the Fire Extinguisher ……………………………………………………159
200. Optional Attachments
201. Introduction ……………………………………………………………………………………161
202. Connecting-Disconnecting Hydraulic Hoses ……………………………………….162
203. Introduction ……………………………………………………………………………….162
204. Connecting the Hydraulic Hoses ………………………………………………….162
205. Disconnecting the Hydraulic Hoses ………………………………………………163
206. Quick Release Couplings ……………………………………………………………164
207. Shovel-Attachments ………………………………………………………………………..166
208. Engaging the Shovel-Attachments ……………………………………………….166
209. Disengaging the Shovel-Attachments ……………………………………………166
210. Changezee Quickhitch ……………………………………………………………………168
211. Installing Changezee Quickhitch Attachments ……………………………….168
212. Removing Changezee Quickhitch Attachments ……………………………..169
213. Work Platforms ………………………………………………………………………………170
214. Specifications
215. Static Dimensions …………………………………………………………………………..171
216. Noise Data …………………………………………………………………………………….172
217. Introduction ……………………………………………………………………………….172
218. All Machines ……………………………………………………………………………..172
219. Vibration Data ………………………………………………………………………………..173
220. Introduction ……………………………………………………………………………….173
221. Teletruk 4 x 2 …………………………………………………………………………….174
222. Teletruk 4 x 4 …………………………………………………………………………….175
223. Attachments Data …………………………………………………………………………..176
224. Tyre Sizes and Pressures ………………………………………………………………..177
225. Introduction ……………………………………………………………………………….177
226. Specifications ……………………………………………………………………………178
227. Travel Speed …………………………………………………………………………………180
228. European Community Standards
229. EC Declaration of Conformity …………………………………………………………..181
230. Introduction ……………………………………………………………………………….181
231. Explanation of the EC Declaration of Conformity ……………………………183
232. Warranty
233. Machine Service Record Sheet ………………………………………………………..185
234. Registration Information ………………………………………………………………….187

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