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Home / JCB / JCB Operator Manual PDF
JCB 214, 215, 215E, 217 Backhoe Loader Operator Manual
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JCB 214, 215, 215E, 217 Backhoe Loader Operator Manual

$20.00

  • Type Of Manual: Operator Manual
  • Number of Pages: 176
  • Size: 7.9MB
  • Format: PDF
Category: JCB Operator Manual PDF
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  • Model List:

    • 214, 215, 215E, 217 Backhoe Loader
  • 1. Introduction
  • 2. About this Manual
  • 3. Machine model and serial number…………………. 1
  • 4. Using this Manual………………………………………… 1
  • 5. Units of measurement ………………………………….. 1
  • 6. Page numbering ………………………………………….. 1
  • 7. Left side-right side……………………………………….. 1
  • 8. Using the machine……………………………………….. 1
  • 9. Cab-Canopy ……………………………………………….. 1
  • 10. The JCB Backhoe Loader…………………………… 2
  • 11. Safety check list ………………………………………… 3 – 6
  • 12. General safety ……………………………………………. 3
  • 13. Operating safety …………………………………………. 4
  • 14. Maintenance safety ……………………………………… 5 – 6
  • 15. Safety decals……………………………………………… 7 – 8
  • 16. Identifying your machine
  • 17. Machine identification plate ………………………….. 9
  • 18. Typical vehicle identification number ……………… 9
  • 19. Typical engine identification number………………. 9
  • 20. Serial plates………………………………………………… 10
  • 21. Operation
  • 22. Introduction ………………………………………………. 21
  • 23. Before entering the cab …………………………….. 21
  • 24. Entering-leaving the cab…………………………….. 22
  • 25. Doors and windows
  • 26. Opening and closing the doors ……………………… 23
  • 27. Opening and closing the side windows ………….. 23
  • 28. Opening and closing the rear window…………….. 24
  • 29. Seat controls …………………………………………….. 25
  • 30. Seat belt
  • 31. Fasten the seat belt……………………………………… 27
  • 32. Check the seat belt is operating correctly……….. 27
  • 33. Release the seat belt……………………………………. 27
  • 34. Engine and drive controls, switches
  • 35. and instruments
  • 36. Layout………………………………………………………… 28
  • 37. Controls …………………………………………………….. 29-31
  • 38. Multi-purpose steering column switch……………. 32
  • 39. Backhoe Mode Switch and Reset Button ……….. 33
  • 40. Front console switches ………………………………… 34
  • 41. Side console switches………………………………….. 34
  • 42. 2-4 wheel drive select switch ………………………… 35
  • 43. Steer mode selector switch…………………………… 36
  • 44. Re-phasing the steer system ………………………… 36
  • 45. Starter switch ……………………………………………… 37
  • 46. Steering-wheel tilt adjustment……………………….. 37
  • 47. Removing-installing the radio………………………… 38
  • 48. Cab interior light………………………………………….. 38
  • 49. Face level fan (if fitted)………………………………….. 38
  • 50. Instruments ………………………………………………… 39-40
  • 51. Air conditioning and heater controls…………… 41
  • 52. Loader controls
  • 53. Standard bucket …………………………………………. 42
  • 54. Hydraulic speed control (If Fitted) ………………….. 42
  • 55. Loader bucket …………………………………………….. 43-44
  • 56. Bucket level indicator ………………………………….. 45
  • 57. Multipurpose loader bucket ………………………….. 45
  • 58. Stabilizer controls
  • 59. Lever controls……………………………………………… 46
  • 60. Backhoe controls
  • 61. SAE Plus ('+') pattern ………………………………….. 47-49
  • 62. ISO Excavator pattern …………………………………. 50-51
  • 63. Backhoe attachment control (if fitted) …………….. 53
  • 64. Kingpost clamps………………………………………….. 53
  • 65. Boom and swing lock
  • 66. Boom lock ………………………………………………….. 54
  • 67. Swing lock………………………………………………….. 55
  • 68. Before starting the engine …………………………. 56
  • 69. Starting the engine ……………………………………. 57
  • 70. Jump-starting the engine ………………………….. 58
  • 71. Preparing the machine for travel
  • 72. Backhoe attachments ………………………………….. 59
  • 73. Tucked-in travel position………………………………. 59
  • 74. Central protruding travel position…………………… 59
  • 75. Road traveling position…………………………………. 60
  • 76. Site traveling position…………………………………… 62
  • 77. Testing the parking brake ………………………….. 63
  • 78. Getting the machine moving ………………………. 64-65
  • 79. Stopping and parking the machine …………….. 66
  • 80. Using the attachments and site safety ……….. 67-68
  • 81. Working with the loader
  • 82. Operating practices……………………………………… 69
  • 83. Filling the loader bucket ………………………………. 69
  • 84. Loading a truck …………………………………………… 70
  • 85. Getting the machine unstuck ………………………… 70
  • 86. Working with the backhoe
  • 87. Operating practices……………………………………… 71
  • 88. Preparing to use the backhoe ……………………….. 71
  • 89. Repositioning the adjustable tipping lever ……… 72
  • 90. Removing a bucket ……………………………………… 73
  • 91. Installing a bucket ………………………………………. 73
  • 92. Digging ……………………………………………………… 74
  • 93. Sideshifting the Backhoe – Manual ………………… 75
  • 94. Sideshifting the Backhoe – Powered………………. 76
  • 95. Using the extending dipper (if fitted) ……………… 77
  • 96. Lifting with the backhoe ……………………………….. 78
  • 97. Operating in low and high temperatures …….. 79
  • 98. Moving a disabled machine
  • 99. Preparation for towing………………………………….. 80
  • 100. Transporting the machine …………………………. 81
  • 101. Maintenance
  • 102. Lubricants – health and safety ……………………. 91
  • 103. Service requirements
  • 104. Introduction ………………………………………………… 92
  • 105. Maintenance……………………………………………….. 92
  • 106. Owner-Operator Support ……………………………… 92
  • 107. Cleaning the machine ………………………………… 93
  • 108. Checking for damage…………………………………. 94
  • 109. Obtaining replacement parts………………………. 94
  • 110. Service Schedules……………………………………… 95-98
  • 111. Loader arm safety strut
  • 112. Installing …………………………………………………….. 99
  • 113. Removing …………………………………………………… 99
  • 114. Engine panels
  • 115. Opening and closing the engine cover……………. 100
  • 116. Removing and fitting a side panel………………….. 100
  • 117. Removing and fitting a side panel ………………… 101
  • 118. Removing and fitting the front grille ……………… 101
  • 119. Seat belt
  • 120. Checking the seat belt condition and security…. 102
  • 121. Greasing
  • 122. Loader arms ……………………………………………….. 103
  • 123. Backhoe …………………………………………………….. 104
  • 124. Kingpost ……………………………………………………. 104
  • 125. Front axle (2 wheel drive machines) ……………….. 105
  • 126. Front axle (4 wheel drive machines) ……………….. 105
  • 127. Front axle (all wheel steer machines) ……………… 106
  • 128. Rear axle (all wheel steer machines) ………………. 106
  • 129. Extending dipper …………………………………………. 107
  • 130. Driveshafts………………………………………………….. 107
  • 131. Multipurpose loader bucket ………………………….. 108
  • 132. Backhoe quick-hitch ……………………………………. 108
  • 133. Stabilizers (centermount machines) ……………….. 108
  • 134. Loader quick-hitch ………………………………………. 108
  • 135. Power sideshift……………………………………………. 109
  • 136. Tires and wheels
  • 137. Tire inflation………………………………………………… 110
  • 138. Checking the wheel nut torques…………………….. 110
  • 139. Brakes
  • 140. Parking brake adjustment …………………………….. 111
  • 141. Checking the foot brake fluid levels ……………….. 111
  • 142. Engine air filter
  • 143. Changing the elements ………………………………… 113
  • 144. Engine oil and filter
  • 145. Checking the oil level …………………………………… 114
  • 146. Changing the oil and filter …………………………….. 115
  • 147. Engine cooling system
  • 148. Checking the coolant level ……………………………. 116
  • 149. Changing the coolant …………………………………… 117
  • 150. Adjusting the fan belt …………………………………… 119
  • 151. Cleaning the cab heater filter ………………………… 119
  • 152. Fuel system
  • 153. Types of fuel……………………………………………….. 120
  • 154. Filling the tank …………………………………………….. 121
  • 155. Draining the filter …………………………………………. 122
  • 156. Changing the filter element …………………………… 123
  • 157. Draining the sediment bowl…………………………… 125
  • 158. Cleaning the lift pump strainer ……………………… 127
  • 159. Bleed the system…………………………………………. 128
  • 160. Syncro shuttle transmission
  • 161. Checking the oil level …………………………………… 129
  • 162. Changing the oil and filter …………………………….. 130
  • 163. Powershift transmission
  • 164. Checking the oil level …………………………………… 131
  • 165. Changing the oil and filter …………………………….. 132
  • 166. Hydraulic system
  • 167. Checking the oil level …………………………………… 133
  • 168. Hydraulic tank cap ………………………………………. 133
  • 169. Changing the filter element …………………………… 134
  • 170. Changing the suction strainer ……………………….. 135
  • 171. Front and rear axle (4WS machines)
  • 172. Checking the differential oil level……………………. 136
  • 173. Changing the differential oil…………………………… 136
  • 174. Checking the hub oil levels …………………………… 137
  • 175. Changing the hub oil ……………………………………. 137
  • 176. Front and rear axle (2WS machines)
  • 177. Checking the oil level …………………………………… 138
  • 178. Changing the oil ………………………………………….. 138
  • 179. Electrical system
  • 180. Fuse identification ……………………………………….. 139
  • 181. Link Box Fuses……………………………………………. 140
  • 182. Relay identification ………………………………………. 142
  • 183. Battery
  • 184. Warning Symbols ………………………………………… 143
  • 185. First aid – electrolyte…………………………………….. 144
  • 186. Checking the electrolyte level ……………………….. 144
  • 187. Battery Isolator ……………………………………………. 145
  • 188. Extradig dipper wear pads
  • 189. Inspecting the top wear pads………………………… 146
  • 190. Adjusting the bottom wear pads ……………………. 147
  • 191. Hydraulic oil cooler
  • 192. Cleaning the tubes-fins…………………………………. 148
  • 193. Windshield washer …………………………………….. 149
  • 194. Stabilizer legs (sideshift machines only)
  • 195. Wear pads ………………………………………………….. 150
  • 196. Wear pad adjustment …………………………………… 150
  • 197. Air conditioning
  • 198. Adjusting the compressor drive belt ………………. 151
  • 199. Hose burst protection valve
  • 200. Checking the hose burst protection valve……….. 152
  • 201. Lowering a load…………………………………………… 153
  • 202. Service Capacities and Lubricants ……………… 153-154
  • 203. Coolant mixtures …………………………………………. 154
  • 204. Optional Attachments
  • 205. Introduction……………………………………………….. 161
  • 206. Attachments for your machine ………………………. 161
  • 207. Quick release couplings
  • 208. Quick release couplings – do's & don'ts …………. 162
  • 209. Connecting quick release couplings ………………. 162
  • 210. Disconnecting quick release couplings…………… 162
  • 211. Loader quick-hitch
  • 212. Instaling the quick-hitch carriage …………………… 163
  • 213. Removing the quick-hitch carriage ………………… 163
  • 214. Instaling loader quick-hitch attachments ………… 164-166
  • 215. Removing loader quick-hitch attachments …….. 166-168
  • 216. Backhoe quick-hitch (mechanical type)
  • 217. Instaling the quick-hitch ……………………………….. 169
  • 218. Removing the quick-hitch …………………………….. 169
  • 219. Instaling backhoe quick-hitch attachments …….. 170
  • 220. Removing backhoe quick-hitch attachments…… 171
  • 221. Backhoe quick-hitch (hydraulic type)
  • 222. Installing the quick-hitch ………………………………. 172
  • 223. Removing the quick-hitch …………………………….. 172
  • 224. Installing backhoe quick-hitch attachments ……. 173-174
  • 225. Removing backhoe quick-hitch attachments…… 174-175
  • 226. Directly mounted backhoe attachments
  • 227. Installing and removing directly mounted
  • 228. backhoe attachments…………………………………… 176
  • 229. Forks
  • 230. Safety and control ……………………………………….. 177
  • 231. Preparing the forks for use……………………………. 177
  • 232. Preparing for road travel……………………………….. 178
  • 233. Preparing for site travel ………………………………… 178
  • 234. Adjust the fork spacing ………………………………… 178
  • 235. Daily Maintenance……………………………………….. 178
  • 236. Tool Carrier-Forks Option
  • 237. Safety and control ……………………………………….. 179
  • 238. Preparing the forks for use……………………………. 179
  • 239. Adjust the fork spacing ………………………………… 179
  • 240. Preparing for road travel……………………………….. 180
  • 241. Preparing for site travel ………………………………… 180
  • 242. Preparing for shovel operation ………………………. 180
  • 243. Daily Maintenance……………………………………….. 180
  • 244. Backhoe attachment operation
  • 245. High and low flow attachments……………………… 181
  • 246. Hydraulic Tool Circuit
  • 247. Connecting the hand held tools …………………….. 182
  • 248. Operating the tool………………………………………… 182
  • 249. Disconnecting the hand held tool…………………… 182
  • 250. Specifications
  • 251. Lifting regulations………………………………………. 201
  • 252. Loader performance ………………………………….. 201
  • 253. Backhoe bucket weights and dimensions
  • 254. Standard duty buckets…………………………………. 202
  • 255. Heavy duty buckets……………………………………… 202
  • 256. Heavy duty, high capacity buckets ………………… 202
  • 257. Static dimensions
  • 258. 214 & 214E Centermount ……………………………… 203
  • 259. 214S Centermount ………………………………………. 203
  • 260. 214 Sitemaster ……………………………………………. 204
  • 261. 214S Sitemaster………………………………………….. 204
  • 262. 214 Sideshift……………………………………………….. 205
  • 263. 214S Sideshift …………………………………………….. 205
  • 264. 215 ……………………………………………………………. 206
  • 265. 215E ………………………………………………………….. 206
  • 266. 215S ………………………………………………………….. 206
  • 267. 217…………………………………………………………….. 207
  • 268. 217S ………………………………………………………….. 207
  • 269. SAE lift charts
  • 270. 214 & 214S…………………………………………………. 208
  • 271. 214 & 214S Sitemaster…………………………………. 209
  • 272. 214E ………………………………………………………….. 210
  • 273. 215 & 215S…………………………………………………. 211
  • 274. 215E ………………………………………………………….. 212
  • 275. 217 & 217S…………………………………………………. 213
  • 276. Tire sizes and pressures
  • 277. Front wheels……………………………………………….. 214
  • 278. Rear wheels………………………………………………… 214
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