JCB 220LC Xtra Excavator Operator Manual 9831-2050

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JCB 220LC Xtra Excavator Operator Manual 9831-2050

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-2050
Number of Pages: 233
Size: 22.2MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 220LC Xtra Excavator

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cross References ………………………………………………………………………………………………………………… 1
8. Safety
9. Safety – Yours and Others …………………………………………………………………………………………………….. 2
10. Safety Warnings …………………………………………………………………………………………………………………… 2
11. General Safety …………………………………………………………………………………………………………………….. 3
12. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 4
13. About the Product
14. Introduction
15. General ……………………………………………………………………………………………………………………………….. 5
16. Name and Address of the Manufacturer …………………………………………………………………………………. 5
17. Product Compliance ……………………………………………………………………………………………………………… 5
18. Description
19. General ……………………………………………………………………………………………………………………………….. 6
20. Intended Use ……………………………………………………………………………………………………………………….. 6
21. Log Moving-Object Handling ………………………………………………………………………………………………….. 6
22. Optional Equipment and Attachments …………………………………………………………………………………….. 6
23. Danger Zone ……………………………………………………………………………………………………………………….. 6
24. Main Component Locations …………………………………………………………………………………………………… 7
25. Product and Component Identification
26. Machine ………………………………………………………………………………………………………………………………. 8
27. Engine ………………………………………………………………………………………………………………………………… 9
28. Safety Labels
29. General ……………………………………………………………………………………………………………………………… 10
30. Safety Label Identification ……………………………………………………………………………………………………. 10
31. Operator Station
32. Component Locations …………………………………………………………………………………………………………. 12
33. Console Switches
34. General ……………………………………………………………………………………………………………………………… 13
35. Work Lights ……………………………………………………………………………………………………………………….. 13
36. Beacon ……………………………………………………………………………………………………………………………… 13
37. Seat Heater ……………………………………………………………………………………………………………………….. 13
38. Seat Ventilation ………………………………………………………………………………………………………………….. 14
39. Control Locks …………………………………………………………………………………………………………………….. 14
40. Excavator Arm Quickhitch …………………………………………………………………………………………………… 14
41. Radio Mute ………………………………………………………………………………………………………………………… 14
42. Engine Stop Switch ……………………………………………………………………………………………………………. 14
43. Slew Lock …………………………………………………………………………………………………………………………. 14
44. Cushion …………………………………………………………………………………………………………………………….. 14
45. Window Washer …………………………………………………………………………………………………………………. 15
46. Window Wipers ………………………………………………………………………………………………………………….. 15
47. Front Lower Window Wiper …………………………………………………………………………………………………. 15
48. Cab Raise-Lower ……………………………………………………………………………………………………………….. 15
49. Interior Switches
50. Ignition Switch ……………………………………………………………………………………………………………………. 16
51. Cab Interior Light ……………………………………………………………………………………………………………….. 16
52. Operation
53. Introduction
54. General ……………………………………………………………………………………………………………………………… 19
55. Operating Safety
56. General ……………………………………………………………………………………………………………………………… 20
57. Worksite Safety ………………………………………………………………………………………………………………….. 22
58. Risk Assessment ……………………………………………………………………………………………………………….. 23
59. Walk-Around Inspection
60. General ……………………………………………………………………………………………………………………………… 25
61. Entering and Leaving the Operator Station
62. General ……………………………………………………………………………………………………………………………… 26
63. Emergency Exit ………………………………………………………………………………………………………………….. 28
64. Doors
65. Operator Door ……………………………………………………………………………………………………………………. 29
66. Windows
67. Front Window …………………………………………………………………………………………………………………….. 31
68. Side Window ……………………………………………………………………………………………………………………… 32
69. Sun Visor-Sunblind
70. Sunblind ……………………………………………………………………………………………………………………………. 34
71. Before Starting the Engine
72. General ……………………………………………………………………………………………………………………………… 36
73. Operator Seat
74. General ……………………………………………………………………………………………………………………………… 37
75. Suspension Seat ………………………………………………………………………………………………………………… 37
76. Seat Belt
77. General ……………………………………………………………………………………………………………………………… 39
78. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 39
79. Static Seat Belt ………………………………………………………………………………………………………………….. 40
80. Mirrors
81. General ……………………………………………………………………………………………………………………………… 42
82. Starting the Engine
83. General ……………………………………………………………………………………………………………………………… 46
84. Immobiliser ………………………………………………………………………………………………………………………… 47
85. Warming Up ………………………………………………………………………………………………………………………. 48
86. Stopping and Parking
87. General ……………………………………………………………………………………………………………………………… 50
88. Preparing for Travel
89. General ……………………………………………………………………………………………………………………………… 51
90. Preparing for Worksite Travel ………………………………………………………………………………………………. 51
91. Beacon ……………………………………………………………………………………………………………………………… 52
92. Safety Equipment
93. General ……………………………………………………………………………………………………………………………… 53
94. Control Lock ………………………………………………………………………………………………………………………. 53
95. Drive Controls
96. Track Controls ……………………………………………………………………………………………………………………. 55
97. Travel Speed Selector ………………………………………………………………………………………………………… 56
98. Instruments
99. General ……………………………………………………………………………………………………………………………… 58
100. Instrument Panel ………………………………………………………………………………………………………………… 59
101. Getting the Machine Moving
102. General ……………………………………………………………………………………………………………………………… 79
103. Driving the Machine
104. General ……………………………………………………………………………………………………………………………… 82
105. Towing Other Equipment …………………………………………………………………………………………………….. 82
106. Operating Levers-Pedals
107. General ……………………………………………………………………………………………………………………………… 84
108. Control Layouts ………………………………………………………………………………………………………………….. 84
109. Excavator Arm Controls ………………………………………………………………………………………………………. 84
110. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 89
111. Lifting and Loading
112. General ……………………………………………………………………………………………………………………………… 90
113. Load Charts ………………………………………………………………………………………………………………………. 90
114. Overload Warning System …………………………………………………………………………………………………… 91
115. Working with the Excavator Arm
116. General ……………………………………………………………………………………………………………………………… 93
117. Preparing to Use the Excavator Arm ……………………………………………………………………………………. 93
118. Lifting With the Excavator Arm …………………………………………………………………………………………….. 93
119. Digging ……………………………………………………………………………………………………………………………… 94
120. Changing the Bucket Linkage ……………………………………………………………………………………………… 99
121. Slopes
122. General ……………………………………………………………………………………………………………………………. 101
123. Driving on Slopes …………………………………………………………………………………………………………….. 101
124. Working on Slopes …………………………………………………………………………………………………………… 103
125. Heating, Ventilating and Air-Conditioning (HVAC)
126. General ……………………………………………………………………………………………………………………………. 105
127. Air-Conditioning Controls …………………………………………………………………………………………………… 105
128. Power Sockets
129. Auxiliary Power Socket ……………………………………………………………………………………………………… 108
130. Battery Isolator
131. General ……………………………………………………………………………………………………………………………. 109
132. Fire Extinguisher
133. General ……………………………………………………………………………………………………………………………. 110
134. Moving a Disabled Machine
135. General ……………………………………………………………………………………………………………………………. 112
136. Getting the Machine Unstuck …………………………………………………………………………………………….. 112
137. Jump-Starting the Engine ………………………………………………………………………………………………….. 113
138. Retrieval ………………………………………………………………………………………………………………………….. 114
139. Excavator Arm (Emergency Operation) ……………………………………………………………………………….. 114
140. Lifting the Machine
141. General ……………………………………………………………………………………………………………………………. 116
142. Transporting the Machine
143. General ……………………………………………………………………………………………………………………………. 118
144. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 118
145. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………. 121
146. Operating Environment
147. General ……………………………………………………………………………………………………………………………. 123
148. Operating in Low Temperatures …………………………………………………………………………………………. 123
149. Operating in High Temperatures …………………………………………………………………………………………. 123
150. Cab Filters ……………………………………………………………………………………………………………………….. 124
151. Refuelling
152. General ……………………………………………………………………………………………………………………………. 125
153. Low Fuel Levels ……………………………………………………………………………………………………………….. 125
154. Filling the Tank …………………………………………………………………………………………………………………. 125
155. Attachments
156. Working with Attachments
157. Introduction ………………………………………………………………………………………………………………………. 129
158. Attachments for your Machine ……………………………………………………………………………………………. 129
159. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 130
160. Impact Protection ……………………………………………………………………………………………………………… 133
161. Direct-Mounted Attachments
162. General ……………………………………………………………………………………………………………………………. 134
163. Quickhitch
164. Excavator Arm Quickhitch …………………………………………………………………………………………………. 137
165. Buckets
166. General ……………………………………………………………………………………………………………………………. 141
167. Bucket Teeth ……………………………………………………………………………………………………………………. 141
168. Preservation and Storage
169. Cleaning
170. General ……………………………………………………………………………………………………………………………. 145
171. Preparation ………………………………………………………………………………………………………………………. 145
172. Checking For Damage
173. General ……………………………………………………………………………………………………………………………. 147
174. Storage
175. General ……………………………………………………………………………………………………………………………. 148
176. Put into Storage ……………………………………………………………………………………………………………….. 148
177. During Storage …………………………………………………………………………………………………………………. 148
178. Take out of Storage ………………………………………………………………………………………………………….. 149
179. Security
180. General ……………………………………………………………………………………………………………………………. 150
181. JCB Plantguard ………………………………………………………………………………………………………………… 150
182. LiveLink …………………………………………………………………………………………………………………………… 150
183. Maintenance
184. Introduction
185. General ……………………………………………………………………………………………………………………………. 151
186. Owner-Operator Support ……………………………………………………………………………………………………. 151
187. Service-Maintenance Agreements ………………………………………………………………………………………. 151
188. Obtaining Spare Parts ………………………………………………………………………………………………………. 152
189. Maintenance Safety
190. General ……………………………………………………………………………………………………………………………. 153
191. Fluids and Lubricants ……………………………………………………………………………………………………….. 154
192. Maintenance Schedules
193. General ……………………………………………………………………………………………………………………………. 158
194. How to Use the Maintenance Schedules …………………………………………………………………………….. 158
195. Maintenance Intervals ……………………………………………………………………………………………………….. 158
196. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 160
197. Functional Tests and Final Inspection …………………………………………………………………………………. 163
198. Maintenance Positions
199. General ……………………………………………………………………………………………………………………………. 165
200. Maintenance Position (Excavator Arm Lowered) ………………………………………………………………….. 165
201. Service Points
202. General ……………………………………………………………………………………………………………………………. 166
203. Access Apertures
204. General ……………………………………………………………………………………………………………………………. 172
205. Battery Cover …………………………………………………………………………………………………………………… 172
206. Engine Compartment Cover ………………………………………………………………………………………………. 172
207. Hydraulic Compartment Cover …………………………………………………………………………………………… 173
208. Radiator Cover …………………………………………………………………………………………………………………. 174
209. Tools
210. General ……………………………………………………………………………………………………………………………. 176
211. Toolbox ……………………………………………………………………………………………………………………………. 176
212. Lubrication
213. General ……………………………………………………………………………………………………………………………. 177
214. Preparation ………………………………………………………………………………………………………………………. 177
215. Attachments
216. General …………………………………………………………………………………………………………………………… 178
217. Body and Framework
218. General …………………………………………………………………………………………………………………………… 179
219. Slew Ring Bearings ………………………………………………………………………………………………………….. 179
220. Pivot Pins ………………………………………………………………………………………………………………………… 180
221. Operator Station
222. General …………………………………………………………………………………………………………………………… 182
223. Seat ………………………………………………………………………………………………………………………………… 182
224. Seat Belt …………………………………………………………………………………………………………………………. 182
225. Controls …………………………………………………………………………………………………………………………… 182
226. Engine
227. General …………………………………………………………………………………………………………………………… 183
228. Oil …………………………………………………………………………………………………………………………………… 183
229. Drive Belt ………………………………………………………………………………………………………………………… 185
230. Air Filter
231. General …………………………………………………………………………………………………………………………… 186
232. Pre-Cleaner ……………………………………………………………………………………………………………………… 186
233. Dust Valve ………………………………………………………………………………………………………………………. 186
234. Fuel System
235. General …………………………………………………………………………………………………………………………… 187
236. Tank ……………………………………………………………………………………………………………………………….. 188
237. Fuel Filter ………………………………………………………………………………………………………………………… 189
238. Water Separator ………………………………………………………………………………………………………………. 189
239. Cooling System
240. General …………………………………………………………………………………………………………………………… 191
241. Coolant ……………………………………………………………………………………………………………………………. 191
242. Cooling Pack …………………………………………………………………………………………………………………… 192
243. Tracks
244. General …………………………………………………………………………………………………………………………… 193
245. Steel ……………………………………………………………………………………………………………………………….. 194
246. Idler Wheels …………………………………………………………………………………………………………………….. 195
247. Rollers …………………………………………………………………………………………………………………………….. 195
248. Track Gearbox
249. Oil …………………………………………………………………………………………………………………………………… 196
250. Hydraulic System
251. General …………………………………………………………………………………………………………………………… 197
252. Services ………………………………………………………………………………………………………………………….. 198
253. Oil …………………………………………………………………………………………………………………………………… 198
254. Cylinder Rams …………………………………………………………………………………………………………………. 199
255. Electrical System
256. General …………………………………………………………………………………………………………………………… 200
257. Battery …………………………………………………………………………………………………………………………….. 200
258. Battery Isolator ………………………………………………………………………………………………………………… 201
259. Fuses ..

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