JCB 225, 225T, 260, 260T, 280, 300, 300T, 330, 320T Skid Steer Loader Operator Manual 9821-6300

JCB 225, 225T, 260, 260T, 280, 300, 300T, 330, 320T Skid Steer Loader Operator Manual 9821-6300 - Image 2

JCB 225, 225T, 260, 260T, 280, 300, 300T, 330, 320T Skid Steer Loader Operator Manual 9821-6300 - Image 3

JCB 225, 225T, 260, 260T, 280, 300, 300T, 330, 320T Skid Steer Loader Operator Manual 9821-6300 - Image 4

JCB 225, 225T, 260, 260T, 280, 300, 300T, 330, 320T Skid Steer Loader Operator Manual 9821-6300 - Image 5

jcb 225 225t 260 260t 280 300 300t 330 320t skid steer loader operator manual 9821 6300 2

jcb 225 225t 260 260t 280 300 300t 330 320t skid steer loader operator manual 9821 6300 3

JCB 225, 225T, 260, 260T, 280, 300, 300T, 330, 320T Skid Steer Loader Operator Manual 9821-6300

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-6300
Number of Pages: 247
Size: 25.9MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 225, 225T, 260, 260T, 280, 300, 300T, 330, 320T Skid Steer Loader

1. Safety Notices
2. Important Information …………………………………………………………………………1
3. The Operator Manual …………………………………………………………………….1
4. Safety Warnings ……………………………………………………………………………1
5. Introduction
6. About This Manual ……………………………………………………………………………..3
7. Machine Model and Serial Number ………………………………………………….3
8. Using this Manual ………………………………………………………………………….3
9. Left Side, Right Side ………………………………………………………………………3
10. Cross References ………………………………………………………………………….3
11. Location of Manual ………………………………………………………………………..4
12. Machine Description …………………………………………………………………………..6
13. The JCB Skid Steer Loader …………………………………………………………….6
14. Intended Use ………………………………………………………………………………..6
15. Component Locations ……………………………………………………………………6
16. Safety Check List ……………………………………………………………………………….8
17. Safety – Yours and Others ………………………………………………………………8
18. General Safety ……………………………………………………………………………..8
19. Operating Safety …………………………………………………………………………10
20. Maintenance Safety ……………………………………………………………………..14
21. Safety Labels …………………………………………………………………………………..19
22. Introduction …………………………………………………………………………………19
23. Safety Label Identification …………………………………………………………….20
24. Identifying Your Machine …………………………………………………………………..23
25. Machine Identification Plate ………………………………………………………….23
26. Component Identification ………………………………………………………………24
27. ROPS and FOPS ………………………………………………………………………..25
28. Machine Security ……………………………………………………………………………..26
29. Introduction …………………………………………………………………………………26
30. JCB Plantguard …………………………………………………………………………..26
31. Construction Equipment Security And Registration Scheme (CESAR) .26
32. Operation
33. Introduction ……………………………………………………………………………………..27
34. Before Entering the Cab ……………………………………………………………………28
35. Entering and Leaving the Cab ……………………………………………………………29
36. Emergency Exits …………………………………………………………………………30
37. Doors and Windows …………………………………………………………………………32
38. Opening and Closing the Door ………………………………………………………32
39. Opening and Closing the Side Window …………………………………………..33
40. Glass …………………………………………………………………………………………33
41. Seat Controls …………………………………………………………………………………..34
42. Introduction …………………………………………………………………………………34
43. Operators Seat – Mechanical Suspension ……………………………………….34
44. Operators Seat – Heated Air Suspension ………………………………………..35
45. Seat Belt …………………………………………………………………………………………36
46. Inertia Reel Seat Belt …………………………………………………………………..36
47. Visibility Aids ……………………………………………………………………………………37
48. Mirrors and Adjustment ………………………………………………………………..37
49. Machine Maskings ……………………………………………………………………….38
50. Cab Layout ……………………………………………………………………………………..39
51. Component Key …………………………………………………………………………..40
52. Drive Controls, Switches and Instruments ……………………………………………41
53. Drive Controls ……………………………………………………………………………..41
54. Switches …………………………………………………………………………………….44
55. Instruments …………………………………………………………………………………55
56. Radio …………………………………………………………………………………………60
57. Operating Levers and Pedals …………………………………………………………….63
58. Loader Controls …………………………………………………………………………..63
59. Foot Pedals ………………………………………………………………………………..65
60. Parallel Lift Operation (option) ……………………………………………………….66
61. Safety Equipment …………………………………………………………………………….67
62. Control Locks ……………………………………………………………………………..67
63. Rotating Beacon (Optional) …………………………………………………………..69
64. Fire Extinguisher (Optional) …………………………………………………………..69
65. Before Starting The Engine ……………………………………………………………….71
66. Starting the Engine …………………………………………………………………………..72
67. Ambient Temperatures -12°C to -20°C ……………………………………………73
68. Ambient Temperatures 0°C to -12°C ………………………………………………74
69. Manual Flushing Mode …………………………………………………………………75
70. Preparing The Machine For Travel ……………………………………………………..76
71. Travelling Position ……………………………………………………………………….76
72. Road Lights ………………………………………………………………………………..78
73. Testing the Park Brake ……………………………………………………………………..79
74. Getting the Machine Moving ………………………………………………………………80
75. Getting Moving ……………………………………………………………………………80
76. Stopping and Parking the Machine ……………………………………………………..81
77. Working With The Machine ……………………………………………………………….82
78. Operating Practices and Site Safety ………………………………………………82
79. Clothing and Safety Equipment ……………………………………………………..82
80. Danger Zone ………………………………………………………………………………82
81. Lifting (Object Handling) ……………………………………………………………….82
82. Log Moving-Handling ……………………………………………………………………82
83. Safety Practices ………………………………………………………………………….83
84. Operating Practices ……………………………………………………………………..84
85. Working With The Loader ……………………………………………………………..86
86. Use of Machines on Gradients or Slopes ………………………………………..87
87. Operating Environment ……………………………………………………………………..88
88. Operating in High Temperatures ……………………………………………………88
89. Operating in Low Temperatures …………………………………………………….88
90. Operating in Dusty or Sandy Areas ………………………………………………..88
91. Operating in Coastal Regions ……………………………………………………….88
92. Operating on Wet or Soft Ground …………………………………………………..88
93. Refuelling The Machine …………………………………………………………………….90
94. Low Fuel Levels ………………………………………………………………………….90
95. Filling the Tank ……………………………………………………………………………90
96. Moving A Disabled Machine ………………………………………………………………92
97. Retrieval …………………………………………………………………………………….92
98. Load Recovery Procedure …………………………………………………………….92
99. Safe Lifting Procedure ………………………………………………………………….93
100. Transporting The Machine …………………………………………………………………95
101. Using a Trailer …………………………………………………………………………….95
102. Using a Truck ……………………………………………………………………………..96
103. Transportation Safety …………………………………………………………………..97
104. Storage of the Machine …………………………………………………………………….98
105. Introduction …………………………………………………………………………………98
106. Storage Area ………………………………………………………………………………98
107. Prepare the Machine for Storage …………………………………………………..98
108. Put the Machine into Storage ………………………………………………………..98
109. During Storage ……………………………………………………………………………99
110. Take the Machine Out of Storage …………………………………………………..99
111. Routine Maintenance
112. Service Requirements …………………………………………………………………….101
113. Introduction ……………………………………………………………………………….101
114. Owner-Operator Support …………………………………………………………….101
115. Service-Maintenance Agreements ……………………………………………….101
116. Fit for Purpose Tests for Lifting Equipment …………………………………….102
117. Obtaining Replacement Parts ………………………………………………………102
118. Health and Safety …………………………………………………………………………..103
119. Lubricants …………………………………………………………………………………103
120. Battery ……………………………………………………………………………………..105
121. Service Schedules ………………………………………………………………………….107
122. Introduction ……………………………………………………………………………….107
123. How to Use the Service Schedules ………………………………………………107
124. Calendar Equivalents …………………………………………………………………107
125. Service Label …………………………………………………………………………….108
126. Pre-start Cold Checks, Service Points and Fluid Levels …………………. 111
127. Fluids, Lubricants and Capacities …………………………………………………….. 115
128. Coolant Mixtures ………………………………………………………………………. 116
129. Fuels ……………………………………………………………………………………….. 117
130. Tools …………………………………………………………………………………………….120
131. Carrying Tools onto the Machine ………………………………………………….120
132. Tool Locations (optional) …………………………………………………………….120
133. Prepare the Machine for Maintenance ………………………………………………121
134. Introduction ……………………………………………………………………………….121
135. How to Prepare the Machine for Maintenance (Loader Arm Lowered) 122
136. How to Prepare the Machine for Maintenance (Loader Arm Lifted) …..122
137. How to Prepare the Machine for Maintenance (Loader Arm and Cab Lifted)
138. 125
139. Cleaning the Machine ……………………………………………………………………..126
140. Introduction ……………………………………………………………………………….126
141. Preparing the Machine for Cleaning ……………………………………………..126
142. Cleaning the Machine …………………………………………………………………126
143. Checking for Damage ……………………………………………………………………..130
144. Check the Machine Body and Structure ………………………………………..130
145. Check the Tyres ………………………………………………………………………..130
146. Check the Seat and Seat Belt ……………………………………………………..130
147. Check the Hydraulic Hoses and Fittings ……………………………………….131
148. Checking the ROPS-FOPS Structure ……………………………………………131
149. Greasing ……………………………………………………………………………………….132
150. Introduction ……………………………………………………………………………….132
151. Preparing the Machine for Greasing …………………………………………….132
152. Every 50 Hours ………………………………………………………………………….133
153. Access Panels ……………………………………………………………………………….135
154. Introduction ……………………………………………………………………………….135
155. Rear Door …………………………………………………………………………………135
156. Engine Top Cover ………………………………………………………………………136
157. Cab ………………………………………………………………………………………….137
158. Heater and Air Conditioning (option) …………………………………………………140
159. Changing the Intake Filter …………………………………………………………..140
160. Changing the Re-circulation Filter ………………………………………………..140
161. Electrical System ……………………………………………………………………………141
162. Battery ……………………………………………………………………………………..141
163. Jump Starting the Engine ……………………………………………………………143
164. Fuses and Relays ………………………………………………………………………144
165. Battery Isolator (Option) ……………………………………………………………..148
166. Engine ………………………………………………………………………………………….149
167. Oil and Filters ……………………………………………………………………………149
168. Cooling system ………………………………………………………………………….152
169. Alternator Belt ……………………………………………………………………………154
170. Engine Air Filter …………………………………………………………………………157
171. Engine Exhaust …………………………………………………………………………159
172. Fuel System …………………………………………………………………………………..160
173. Introduction ……………………………………………………………………………….160
174. Draining the Primary Water Separator and Engine Fuel Filter ………….161
175. Changing the Primary Water Separator Filter ………………………………..162
176. Fuel Filter …………………………………………………………………………………163
177. Hydraulic System ……………………………………………………………………………165
178. Introduction ……………………………………………………………………………….165
179. Releasing the Auxiliary Hydraulic Pressure …………………………………..166
180. Oil and Filters ……………………………………………………………………………167
181. Hydraulic Tank Breather ……………………………………………………………..169
182. Transmission …………………………………………………………………………………170
183. Drive Chain Lubrication – Wheeled Machines ………………………………..170
184. Drain Line Screen Filter Adapter ………………………………………………….171
185. Tyres and Wheels …………………………………………………………………………..172
186. Tyre Inflation ……………………………………………………………………………..172
187. Checking the Wheel Nut Torques …………………………………………………173
188. Tracks …………………………………………………………………………………………..174
189. Track Adjustment ……………………………………………………………………….174
190. Front Screen Washer (optional) ……………………………………………………….175
191. Checking the Level …………………………………………………………………….175
192. Fire Extinguisher (if fitted) ………………………………………………………………..176
193. Checking the Fire Extinguisher ……………………………………………………176
194. Optional Attachments
195. Introduction ……………………………………………………………………………………177
196. Attachments For Your Machine ………………………………………………………..178
197. Impact Protection ……………………………………………………………………………188
198. Connecting-Disconnecting Hydraulic Hoses ……………………………………….189
199. Introduction ……………………………………………………………………………….189
200. Connecting the Hydraulic Hoses ………………………………………………….189
201. Disconnecting the Hydraulic Hoses ………………………………………………190
202. Quick Release Couplings ……………………………………………………………191
203. Auxiliary Operation …………………………………………………………………………193
204. Normal Operation ………………………………………………………………………193
205. High Flow Operation …………………………………………………………………..193
206. Hydraulic Quick Hitch Control …………………………………………………………..195
207. To Release the Attachment …………………………………………………………195
208. To Engage the Attachment ………………………………………………………….195
209. Manual Quickhitch Control ………………………………………………………………197
210. Engaging the Shovel-Attachments ……………………………………………….197
211. Disengaging the Shovel-Attachments ……………………………………………199
212. Attachment Frame ………………………………………………………………………….200
213. Installation and Removal …………………………………………………………….200
214. Shovels …………………………………………………………………………………………201
215. Bucket ……………………………………………………………………………………..201
216. 6-in-1 Shovel …………………………………………………………………………….202
217. Pallet Forks ……………………………………………………………………………………205
218. Installation and Removal …………………………………………………………….205
219. Operation ………………………………………………………………………………….205
220. Road Travel ………………………………………………………………………………205
221. Maintenance ……………………………………………………………………………..205
222. Manure-Silage Fork with Top Grab ……………………………………………………206
223. Installation and Removal …………………………………………………………….206
224. Operation ………………………………………………………………………………….206
225. Preparing for Travel ……………………………………………………………………206
226. Maintenance ……………………………………………………………………………..206
227. Snow Blade …………………………………………………………………………………..207
228. Installation and Removal …………………………………………………………….207
229. Operation ………………………………………………………………………………….207
230. Maintenance ……………………………………………………………………………..208
231. Winch ………………………………………………………………………………………….. 211
232. Operation of the Winch ………………………………………………………………. 211
233. Mechanical Brake ………………………………………………………………………212
234. Overloading-Overheating ……………………………………………………………212
235. Maintenance ……………………………………………………………………………..212
236. Daily Maintenance ……………………………………………………………………..213
237. Rope Mounting Instructions …………………………………………………………213
238. Hydraulic Winch Data …………………………………………………………………214
239. Troubleshooting …………………………………………………………………………215
240. Specifications
241. Static Dimensions …………………………………………………………………………..218
242. Wheeled Machines – Vertical Lift ………………………………………………….218
243. Wheeled Machines – Radial Lift ……………………………………………………220
244. Tracked Machines – Vertical Lift …………………………………………………..221
245. Tracked Machines – Radial Lift …………………………………………………….222
246. Performance Dimensions ………………………………………………………………..223
247. Wheeled Machines …………………………………………………………………….223
248. Tracked Machines ……………………………………………………………………..223
249. Machine Weights ……………………………………………………………………………224
250. Tyre Sizes And Pressures ……………………………………………………………….225
251. Noise Data …………………………………………………………………………………….226
252. Introduction ……………………………………………………………………………….226
253. All Machines ……………………………………………………………………………..226
254. Vibration Data ………………………………………………………………………………..227
255. Introduction ……………………………………………………………………………….227
256. Skid Steer Loader – 225, 260, 280, 300, 330 ………………………………….228
257. Skid Steer Loader – 225T, 260T, 300T, 320T ………………………………….229
258. Travel Speeds ………………………………………………………………………………..230
259. Auxiliary Pressures …………………………………………………………………………231
260. European Community Standards
261. EC Declaration of Conformity …………………………………………………………..232
262. Introduction ……………………………………………………………………………….232
263. Explanation of the EC Declaration of Conformity ……………………………234
264. Warranty Information
265. Machine Service Record Sheet ………………………………………………………..236
266. Registration Information ………………………………………………………………….238

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