JCB 2CX Backhoe Loader With Airmaster Information Operator Manual 9821-0050

JCB 2CX Backhoe Loader With Airmaster Information Operator Manual 9821-0050 - Image 2

JCB 2CX Backhoe Loader With Airmaster Information Operator Manual 9821-0050 - Image 3

JCB 2CX Backhoe Loader With Airmaster Information Operator Manual 9821-0050 - Image 4

JCB 2CX Backhoe Loader With Airmaster Information Operator Manual 9821-0050 - Image 5

jcb 2cx backhoe loader with airmaster information operator manual 9821 0050 2

jcb 2cx backhoe loader with airmaster information operator manual 9821 0050 3

JCB 2CX Backhoe Loader With Airmaster Information Operator Manual 9821-0050

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-0050
Number of Pages: 284
Size: 25.5MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 2CX Backhoe Loader With Airmaster Information

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Left Side, Right Side ………………………………………………………………………1
10. Cab-Canopy …………………………………………………………………………………1
11. Cross References ………………………………………………………………………….1
12. Machine Description …………………………………………………………………………..2
13. The JCB Backhoe Loader ………………………………………………………………2
14. Intended Use ………………………………………………………………………………..2
15. Component List …………………………………………………………………………….2
16. Safety Check List ……………………………………………………………………………….3
17. Safety – Yours and Others ………………………………………………………………3
18. General Safety ……………………………………………………………………………..3
19. Operating Safety …………………………………………………………………………..5
20. Maintenance Safety ……………………………………………………………………….8
21. Safety Check List (Airmaster machines) ……………………………………………..13
22. General Safety ……………………………………………………………………………13
23. Operating Safety …………………………………………………………………………13
24. Maintenance safety ……………………………………………………………………..13
25. Safety Labels …………………………………………………………………………………..14
26. Introduction …………………………………………………………………………………14
27. Safety Label Identification …………………………………………………………….15
28. Identifying Your Machine …………………………………………………………………..18
29. Machine Identification Plate ………………………………………………………….18
30. Compressor Unit Identification (Airmaster machines) ……………………….19
31. Component Identification Plates …………………………………………………….20
32. Transmission Identification Numbers ……………………………………………..21
33. ROPS-FOPS Certification plate ……………………………………………………..22
34. FOPS Data Plate …………………………………………………………………………22
35. Machine Security ……………………………………………………………………………..23
36. Introduction …………………………………………………………………………………23
37. JCB Plantguard …………………………………………………………………………..23
38. Construction Equipment Security And Registration Scheme (CESAR) .23
39. Operation
40. Introduction ……………………………………………………………………………………..25
41. Before Entering the Cab ……………………………………………………………………26
42. Entering and Leaving the Cab ……………………………………………………………27
43. Doors and Windows …………………………………………………………………………28
44. Opening and Closing the Doors …………………………………………………….28
45. Opening and Closing the Side Windows …………………………………………29
46. Opening and Closing the Rear Window ………………………………………….29
47. Seat Controls …………………………………………………………………………………..30
48. Introduction …………………………………………………………………………………30
49. Standard Seat ……………………………………………………………………………..30
50. Seat Belt …………………………………………………………………………………………33
51. Inertia Reel Seat Belt …………………………………………………………………..33
52. Visibility Aids ……………………………………………………………………………………35
53. Mirrors ……………………………………………………………………………………….35
54. Cab Layout ……………………………………………………………………………………..36
55. Component Key …………………………………………………………………………..37
56. Drive Controls, Switches and Instruments ……………………………………………38
57. Drive Controls ……………………………………………………………………………..38
58. Steer Mode Selector …………………………………………………………………….41
59. Switches …………………………………………………………………………………….42
60. Instruments …………………………………………………………………………………47
61. Air Conditioning and Heater Controls ……………………………………………..50
62. Compressor (Airmaster machines) …………………………………………………51
63. Operating Levers ……………………………………………………………………………..57
64. Introduction …………………………………………………………………………………57
65. Control Layouts …………………………………………………………………………..57
66. Loader Controls …………………………………………………………………………..58
67. Backhoe Controls ………………………………………………………………………..61
68. Stabiliser Controls ……………………………………………………………………….70
69. Auxiliary Controls ………………………………………………………………………..72
70. Three Point Hitch Controls ……………………………………………………………75
71. Safety Equipment …………………………………………………………………………….77
72. Boom and Slew Locks ………………………………………………………………….77
73. Overload Warning System (If Fitted) ………………………………………………79
74. Beacon ………………………………………………………………………………………80
75. Fire Extinguisher (if fitted) …………………………………………………………….81
76. Before Starting the Engine …………………………………………………………………82
77. Starting The Engine ………………………………………………………………………….84
78. Preparing The Machine For Travel ……………………………………………………..86
79. Backhoe Attachments ………………………………………………………………….86
80. Tucked In Travel Position ……………………………………………………………..86
81. Central Protruding Travel Position ………………………………………………….87
82. Road Travel Position ……………………………………………………………………87
83. Site Travelling Position …………………………………………………………………89
84. Getting The Machine Moving ……………………………………………………………..91
85. Operating Practices ……………………………………………………………………..91
86. Stopping and Parking the Machine ……………………………………………………..93
87. Working With The Machine ……………………………………………………………….95
88. Operating Practices and Site Safety ………………………………………………95
89. Clothing and Safety Equipment ……………………………………………………..95
90. Danger Zone ………………………………………………………………………………95
91. Log Moving-Handling ……………………………………………………………………95
92. Safety Practices ………………………………………………………………………….95
93. Working With The Loader ……………………………………………………………..97
94. Working With The Backhoe …………………………………………………………101
95. Working With The Compressor (Airmaster machines only) ………………108
96. Trailer Pick-up And Three Point Hitch ………………………………………….. 110
97. Three Point Hitch ………………………………………………………………………. 112
98. Power Take-Off (PTO) ……………………………………………………………….. 115
99. Lifting (Object Handling) …………………………………………………………….. 117
100. Getting the Machine Unstuck ………………………………………………………121
101. Operating Environment ……………………………………………………………………122
102. Operating in Low Temperatures …………………………………………………..122
103. Operating in High Temperatures ………………………………………………….122
104. Operating in Dusty or Sandy Areas ………………………………………………122
105. Operating in Coastal Regions ……………………………………………………..122
106. Operating on Wet or Soft Ground …………………………………………………122
107. Refuelling the Machine ……………………………………………………………………123
108. Low Fuel Levels ………………………………………………………………………..123
109. Filling the Tank ………………………………………………………………………….123
110. Moving A Disabled Machine …………………………………………………………….125
111. Towing and Retrieval ………………………………………………………………….125
112. Lowering a Load ………………………………………………………………………..127
113. Transporting The Machine ……………………………………………………………….128
114. Lifting A Machine ……………………………………………………………………………130
115. Storage of the Machine …………………………………………………………………..132
116. Introduction ……………………………………………………………………………….132
117. Storage Area …………………………………………………………………………….132
118. Prepare the Machine for Storage …………………………………………………132
119. Put the Machine into Storage ………………………………………………………132
120. During Storage ………………………………………………………………………….132
121. Take the Machine Out of Storage …………………………………………………133
122. Routine Maintenance
123. Service Requirements …………………………………………………………………….135
124. Introduction ……………………………………………………………………………….135
125. Owner-Operator Support …………………………………………………………….135
126. Service-Maintenance Agreements ……………………………………………….135
127. Initial Service and Inspection ……………………………………………………….135
128. Fit for Purpose Tests for Lifting Equipment …………………………………….136
129. Obtaining Replacement Parts ………………………………………………………136
130. Health and Safety …………………………………………………………………………..137
131. Lubricants …………………………………………………………………………………137
132. Battery ……………………………………………………………………………………..139
133. Service Schedules ………………………………………………………………………….141
134. Introduction ……………………………………………………………………………….141
135. How to Use the Service Schedules ………………………………………………141
136. Calendar Equivalents …………………………………………………………………141
137. Pre-start Cold Checks, Service Points and Fluid Levels ………………….142
138. Functional Test and Final Inspection …………………………………………….146
139. Fluids, Lubricants and Capacities ……………………………………………………..148
140. Coolant Mixtures ……………………………………………………………………….150
141. Fuels ………………………………………………………………………………………..151
142. Tools …………………………………………………………………………………………….154
143. Toolbox (If fitted) ………………………………………………………………………..154
144. Carrying Tools onto the Machine ………………………………………………….154
145. Prepare the Machine for Maintenance ………………………………………………155
146. Introduction ……………………………………………………………………………….155
147. How to Make the Machine Safe (Loader Arm Lowered) ………………….155
148. How to Make the Machine Safe (Loader Arm Lifted) ………………………155
149. Cleaning the Machine ……………………………………………………………………..157
150. Introduction ……………………………………………………………………………….157
151. Preparing the Machine for Cleaning ……………………………………………..157
152. Cleaning the Machine …………………………………………………………………158
153. Checking for Damage ……………………………………………………………………..161
154. Check the Machine Body and Structure ………………………………………..161
155. Check the Tyres ………………………………………………………………………..161
156. Check the Seat and Seat Belt ……………………………………………………..161
157. Check the Hydraulic Hoses and Fittings ……………………………………….161
158. Check the Electrical Circuits ………………………………………………………..162
159. Checking The ROPS-FOPS Structure …………………………………………..162
160. Greasing ……………………………………………………………………………………….163
161. Introduction ……………………………………………………………………………….163
162. Preparing the Machine for Greasing …………………………………………….163
163. Loader Arms ……………………………………………………………………………..163
164. Backhoe …………………………………………………………………………………..164
165. Front Axle …………………………………………………………………………………165
166. Rear Axle ………………………………………………………………………………….165
167. Extending Dipper ……………………………………………………………………….166
168. Driveshafts ……………………………………………………………………………….166
169. 6-in-1 Clam bucket …………………………………………………………………….167
170. Stabilisers …………………………………………………………………………………167
171. Backhoe Quickhitch (Mechanical) ………………………………………………..168
172. Access Panels ……………………………………………………………………………….169
173. Introduction ……………………………………………………………………………….169
174. Engine Cover …………………………………………………………………………….169
175. Front Grille ………………………………………………………………………………..171
176. Heating and Air Conditioning ……………………………………………………………172
177. Cleaning the Cab Heater Fresh Air Filter ………………………………………172
178. Compressor Oil and Filter (Airmaster machines) ……………………………173
179. Compressor Air Filter (Airmaster machines) ………………………………….178
180. Oil Cooler …………………………………………………………………………………179
181. Brakes ………………………………………………………………………………………….180
182. Park Brake ………………………………………………………………………………..180
183. Foot Brake ………………………………………………………………………………..182
184. Electrical System ……………………………………………………………………………183
185. Battery ……………………………………………………………………………………..183
186. Jump Starting The Engine …………………………………………………………..184
187. Fuses ……………………………………………………………………………………….186
188. Link Box Fuses ………………………………………………………………………….187
189. Relays ……………………………………………………………………………………..188
190. Engine ………………………………………………………………………………………….189
191. Oil and Filter ……………………………………………………………………………..189
192. Cooling System …………………………………………………………………………191
193. Front End Accessory Drive Belt …………………………………………………..193
194. Air Filter ……………………………………………………………………………………195
195. Fuel System …………………………………………………………………………………..197
196. Introduction ……………………………………………………………………………….197
197. Water Separator and Engine Fuel Filter ………………………………………..197
198. Bleeding the System ………………………………………………………………….202
199. Hydraulic System ……………………………………………………………………………203
200. Introduction ……………………………………………………………………………….203
201. Releasing the Hydraulic Pressure ………………………………………………..203
202. Hydraulic Tank Filler Cap ……………………………………………………………203
203. Oil and Filters ……………………………………………………………………………204
204. Hose Burst Protection Valves (If fitted) ………………………………………….206
205. Transmission …………………………………………………………………………………207
206. Gearbox ……………………………………………………………………………………207
207. Changing the Oil and Filter ………………………………………………………….208
208. Axles ………………………………………………………………………………………..209
209. Tyres and Wheels …………………………………………………………………………..212
210. Tyre Inflation ……………………………………………………………………………..212
211. Wheel Nuts ……………………………………………………………………………….213
212. Wheel Alignment ……………………………………………………………………………214
213. Introduction ……………………………………………………………………………….214
214. Re-phasing the Steer System ………………………………………………………214
215. Wear Pads …………………………………………………………………………………….216
216. Extradig Dipper Wear Pads …………………………………………………………216
217. Stabiliser Legs (Sideshift Machines Only) ……………………………………..218
218. Windscreen Washer ……………………………………………………………………….219
219. Checking the Level …………………………………………………………………….219
220. Fire Extinguisher (if fitted) ………………………………………………………………..220
221. Checking the Fire Extinguisher ……………………………………………………220
222. Optional Attachments
223. Introduction ……………………………………………………………………………………221
224. Attachments For Your Machine ………………………………………………………..222
225. Connecting-Disconnecting Hydraulic Hoses ……………………………………….223
226. Introduction ……………………………………………………………………………….223
227. Connecting the Hydraulic Hoses ………………………………………………….223
228. Disconnecting the Hydraulic Hoses ………………………………………………224
229. Quick Release Couplings ……………………………………………………………225
230. Loader Quickhitch …………………………………………………………………………..227
231. Loader Quickhitch Carriage …………………………………………………………227
232. Loader Quickhitch Attachments ……………………………………………………228
233. Backhoe Quickhitch (Mechanical Type) …………………………………………….230
234. Introduction ……………………………………………………………………………….230
235. Installing The Quickhitch …………………………………………………………….230
236. Removing The Quickhitch …………………………………………………………..231
237. Recommended Quickhitch Orientation Diagrams …………………………..232
238. Installing Backhoe Quickhitch Attachments ……………………………………233
239. Removing Backhoe Quickhitch Attachments ………………………………….234
240. Directly Mounted Backhoe Attachments …………………………………………….237
241. Installing Directly Mounted Backhoe Attachments ………………………….237
242. Hammer (If Fitted) ………………………………………………………………………….239
243. Hammer Operation …………………………………………………………………….239
244. Hydraulic Tool Circuit (H.T.C) (If fitted) ………………………………………………240
245. Connecting the Hand Held Tool ……………………………………………………240
246. Operating The Tool …………………………………………………………………….241
247. Disconnecting the Hand Held Tool ……………………………………………….241
248. Side Tip Bucket ……………………………………………………………………………..242
249. Safety Decals ……………………………………………………………………………242
250. Safety and Control ……………………………………………………………………..242
251. Side Tip Operation ……………………………………………………………………..243
252. Daily Maintenance ……………………………………………………………………..244
253. Utility Package (If fitted) …………………………………………………………………..245
254. Location on Machine ………………………………………………………………….245
255. Removing the Breaker from the Mount …………………………………………246
256. Lifting the Breaker into the Mount ………………………………………………..247
257. Using the Hose Reel ………………………………………………………………….248
258. Work Platforms ………………………………………………………………………………249
259. Specifications
260. Lifting (Object Handling) Regulations And Safe Working Loads ……………251
261. Introduction ……………………………………………………………………………….251
262. Loader End ……………………………………………………………………………….251
263. Excavator End …………………………………………………………………………..252
264. Backhoe Bucket Weights And Dimensions ………………………………………..253
265. General Purpose Buckets (Standard Profile) …………………………………253
266. Grading Buckets ………………………………………………………………………..253
267. Static Dimensions …………………………………………………………………………..254
268. 2CX Machines …………………………………………………………………………..254
269. 2CXL Machines …………………………………………………………………………255
270. 2CXS Machines …………………………………………………………………………256
271. 2CX Streetmaster Machines ………………………………………………………..257
272. 2CX Airmaster Machines …………………………………………………………….258
273. Hydraulic Hose Burst Pressures ……………………………………………………….260
274. Noise Data …………………………………………………………………………………….261
275. Introduction ……………………………………………………………………………….261
276. All Machines ……………………………………………………………………………..261
277. Vibration Data ………………………………………………………………………………..262
278. Introduction ……………………………………………………………………………….262
279. 2CX …………………………………………………………………………………………263
280. 2CX Airmaster, 2CXL …………………………………………………………………264
281. Tyre Sizes And Pressures ……………………………………………………………….265
282. Travel Speed …………………………………………………………………………………266
283. Warranty Information
284. Machine Service Record Sheet ………………………………………………………..267
285. Registration Information ………………………………………………………………….269
286. European Community Standards
287. EC Declaration of Conformity …………………………………………………………..271
288. Introductio

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