JCB 3.5TSTH, 3TFTH, 3TFTM, 3TSTH, 3TSTM Operator Manual 9831-0700

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JCB 3.5TSTH, 3TFTH, 3TFTM, 3TSTH, 3TSTM Operator Manual 9831-0700

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-0700
Number of Pages: 146
Size: 10.8MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 3.5TSTH, 3TFTH, 3TFTM, 3TSTH, 3TSTM

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vi
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cross References ………………………………………………………………………………………………………………… 2
8. Location of Manual ………………………………………………………………………………………………………………. 2
9. Safety
10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
11. Safety Warnings …………………………………………………………………………………………………………………… 3
12. General Safety …………………………………………………………………………………………………………………….. 4
13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
14. About the Product
15. Introduction
16. General ……………………………………………………………………………………………………………………………….. 7
17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
18. Product Compliance ……………………………………………………………………………………………………………… 7
19. Description
20. General ……………………………………………………………………………………………………………………………….. 8
21. Intended Use ……………………………………………………………………………………………………………………….. 8
22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
23. Danger Zone ……………………………………………………………………………………………………………………….. 8
24. Main Component Locations …………………………………………………………………………………………………… 9
25. Product and Component Identification
26. Machine …………………………………………………………………………………………………………………………….. 10
27. Engine ………………………………………………………………………………………………………………………………. 10
28. Safety Labels
29. General ……………………………………………………………………………………………………………………………… 11
30. Safety Label Identification ……………………………………………………………………………………………………. 11
31. Operator Station
32. Component Locations …………………………………………………………………………………………………………. 13
33. Console Switches
34. General ……………………………………………………………………………………………………………………………… 14
35. Direction Indicators …………………………………………………………………………………………………………….. 14
36. Ignition Switch ……………………………………………………………………………………………………………………. 15
37. Operation
38. Introduction
39. General ……………………………………………………………………………………………………………………………… 17
40. Operating Safety
41. General ……………………………………………………………………………………………………………………………… 18
42. Worksite Safety ………………………………………………………………………………………………………………….. 20
43. Risk Assessment ……………………………………………………………………………………………………………….. 20
44. Walk-Around Inspection
45. General ……………………………………………………………………………………………………………………………… 23
46. Entering and Leaving the Operator Station
47. General ……………………………………………………………………………………………………………………………… 24
48. Battery Isolator
49. General ……………………………………………………………………………………………………………………………… 25
50. Before Starting the Engine
51. General ……………………………………………………………………………………………………………………………… 26
52. Operator Seat
53. General ……………………………………………………………………………………………………………………………… 27
54. Suspension Seat ………………………………………………………………………………………………………………… 27
55. Seat Belt
56. General ……………………………………………………………………………………………………………………………… 29
57. Static Seat Belt ………………………………………………………………………………………………………………….. 29
58. Starting the Engine
59. General ……………………………………………………………………………………………………………………………… 31
60. Stopping and Parking
61. General ……………………………………………………………………………………………………………………………… 32
62. Preparing for Travel
63. General ……………………………………………………………………………………………………………………………… 34
64. Preparing for Road Travel …………………………………………………………………………………………………… 34
65. Preparing for Worksite Travel ………………………………………………………………………………………………. 34
66. Beacon ……………………………………………………………………………………………………………………………… 35
67. Safety Equipment
68. Articulation Lock …………………………………………………………………………………………………………………. 37
69. Drive Controls
70. Steering Wheel ………………………………………………………………………………………………………………….. 39
71. Accelerator Pedal ……………………………………………………………………………………………………………….. 39
72. Travel Speed Selector ………………………………………………………………………………………………………… 39
73. Service Brake Pedal …………………………………………………………………………………………………………… 39
74. Park Brake ………………………………………………………………………………………………………………………… 39
75. Transmission Drive Lever ……………………………………………………………………………………………………. 40
76. Gear Lever ………………………………………………………………………………………………………………………… 41
77. Instruments
78. Instrument Panel ………………………………………………………………………………………………………………… 42
79. Getting the Machine Moving
80. General ……………………………………………………………………………………………………………………………… 44
81. Slopes
82. General ……………………………………………………………………………………………………………………………… 47
83. Driving on Slopes ………………………………………………………………………………………………………………. 47
84. Working on Slopes …………………………………………………………………………………………………………….. 47
85. Driving the Machine
86. General ……………………………………………………………………………………………………………………………… 49
87. Operating Levers-Pedals
88. Control Layouts ………………………………………………………………………………………………………………….. 51
89. Dumper Body Controls ……………………………………………………………………………………………………….. 51
90. Working with the Dumper Body
91. General ……………………………………………………………………………………………………………………………… 53
92. Moving a Disabled Machine
93. General ……………………………………………………………………………………………………………………………… 54
94. Jump-Starting the Engine ……………………………………………………………………………………………………. 54
95. Retrieval ……………………………………………………………………………………………………………………………. 55
96. Recovery Hitch …………………………………………………………………………………………………………………… 57
97. Lifting the Machine
98. General ……………………………………………………………………………………………………………………………… 59
99. Transporting the Machine
100. General ……………………………………………………………………………………………………………………………… 60
101. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………… 60
102. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………… 61
103. Operating Environment
104. General ……………………………………………………………………………………………………………………………… 62
105. Operating in Low Temperatures …………………………………………………………………………………………… 62
106. Operating in High Temperatures …………………………………………………………………………………………… 63
107. Refuelling
108. General ……………………………………………………………………………………………………………………………… 64
109. Low Fuel Levels …………………………………………………………………………………………………………………. 64
110. Filling the Tank …………………………………………………………………………………………………………………… 64
111. Preservation and Storage
112. Cleaning
113. General ……………………………………………………………………………………………………………………………… 67
114. Preparation ………………………………………………………………………………………………………………………… 67
115. Checking For Damage
116. General ……………………………………………………………………………………………………………………………… 69
117. Storage
118. General ……………………………………………………………………………………………………………………………… 70
119. Put into Storage …………………………………………………………………………………………………………………. 70
120. During Storage …………………………………………………………………………………………………………………… 70
121. Take out of Storage ……………………………………………………………………………………………………………. 71
122. Security
123. General ……………………………………………………………………………………………………………………………… 72
124. JCB Plantguard ………………………………………………………………………………………………………………….. 72
125. Construction Equipment Security and Registration Scheme (CESAR) ………………………………………. 72
126. LiveLink …………………………………………………………………………………………………………………………….. 72
127. Maintenance
128. Introduction
129. General ……………………………………………………………………………………………………………………………… 73
130. Owner-Operator Support ……………………………………………………………………………………………………… 73
131. Service-Maintenance Agreements ………………………………………………………………………………………… 74
132. Obtaining Spare Parts ………………………………………………………………………………………………………… 74
133. Decommissioning ……………………………………………………………………………………………………………….. 74
134. Maintenance Safety
135. General ……………………………………………………………………………………………………………………………… 75
136. Fluids and Lubricants …………………………………………………………………………………………………………. 76
137. Maintenance Schedules
138. General ……………………………………………………………………………………………………………………………… 81
139. How to Use the Maintenance Schedules ………………………………………………………………………………. 81
140. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………….. 81
141. Maintenance Positions
142. General ……………………………………………………………………………………………………………………………… 84
143. Maintenance Position (Dumper Body Lowered) ……………………………………………………………………… 84
144. Maintenance Position (Dumper Body Raised) ………………………………………………………………………… 84
145. Service Points
146. General ……………………………………………………………………………………………………………………………… 86
147. Access Apertures
148. General ……………………………………………………………………………………………………………………………… 89
149. Engine Compartment Cover ………………………………………………………………………………………………… 89
150. Transmission Cover ……………………………………………………………………………………………………………. 89
151. Tools
152. General ……………………………………………………………………………………………………………………………… 91
153. Lubrication
154. General ……………………………………………………………………………………………………………………………… 92
155. Preparation ………………………………………………………………………………………………………………………… 92
156. Body and Framework
157. General …………………………………………………………………………………………………………………………….. 93
158. Articulated Joint …………………………………………………………………………………………………………………. 93
159. Dumper Body
160. General …………………………………………………………………………………………………………………………….. 94
161. Operator Station
162. Operator Protective Structure ………………………………………………………………………………………………. 96
163. Seat Belt …………………………………………………………………………………………………………………………… 96
164. Controls …………………………………………………………………………………………………………………………….. 96
165. Engine
166. General …………………………………………………………………………………………………………………………….. 97
167. Oil …………………………………………………………………………………………………………………………………….. 97
168. Drive Belt ………………………………………………………………………………………………………………………….. 98
169. Air Filter
170. General …………………………………………………………………………………………………………………………….. 99
171. Outer Element …………………………………………………………………………………………………………………… 99
172. Inner Element ………………………………………………………………………………………………………………….. 101
173. Restriction Indicator ………………………………………………………………………………………………………….. 101
174. Fuel System
175. General …………………………………………………………………………………………………………………………… 103
176. Fuel Filter ………………………………………………………………………………………………………………………… 103
177. Cooling System
178. General …………………………………………………………………………………………………………………………… 104
179. Coolant ……………………………………………………………………………………………………………………………. 104
180. Cooling Pack …………………………………………………………………………………………………………………… 104
181. Brakes
182. General ……………………………………………………………………………………………………………………………. 105
183. Wheels
184. General …………………………………………………………………………………………………………………………… 106
185. Tyres
186. General …………………………………………………………………………………………………………………………… 107
187. Hydraulic System
188. General …………………………………………………………………………………………………………………………… 109
189. Services ………………………………………………………………………………………………………………………….. 109
190. Hydraulic Oil ……………………………………………………………………………………………………………………. 110
191. Cylinder Rams …………………………………………………………………………………………………………………. 110
192. Electrical System
193. General …………………………………………………………………………………………………………………………… 111
194. Battery …………………………………………………………………………………………………………………………….. 112
195. Battery Isolator ………………………………………………………………………………………………………………… 113
196. Fuses ……………………………………………………………………………………………………………………………… 113
197. Relays …………………………………………………………………………………………………………………………….. 114
198. Technical Data
199. Static Dimensions
200. Dimensions ………………………………………………………………………………………………………………………. 115
201. Weights …………………………………………………………………………………………………………………………… 119
202. Noise Emissions
203. General ……………………………………………………………………………………………………………………………. 121
204. Noise Data ………………………………………………………………………………………………………………………. 121
205. Vibration Emissions
206. Vibration Data ………………………………………………………………………………………………………………….. 122
207. Fluids, Lubricants and Capacities
208. General ……………………………………………………………………………………………………………………………. 123
209. Torque Values
210. General ……………………………………………………………………………………………………………………………. 124
211. Electrical System
212. General ……………………………………………………………………………………………………………………………. 125
213. Fuses ………………………………………………………………………………………………………………………………. 126
214. Wheels and Tyres
215. General ……………………………………………………………………………………………………………………………. 127
216. Tyre Sizes and Pressures …………………………………………………………………………………………………. 127
217. Declaration of Conformity
218. General ……………………………………………………………………………………………………………………………. 128
219. Data ………………………………………………………………………………………………………………………………… 129
220. Warranty Information
221. Service Record Sheet ……………………………………………………………………………………………………….. 131
222. Acronyms Glossary
223. CESAR Construction Equipment Security and Registration
224. ETRTO European Tyre and Rim Technical Organisation
225. FT Forward Tip
226. ISO International Organization for Standardization
227. PPE Personal Protective Equipment
228. ROPS Roll-Over Protective Structure
229. RPM Revolutions Per Minute
230. ST Swivel Tip
231. VIN Vehicle Identification Number

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