JCB 3200 XTRA, 3230 XTRA Fastrac Operator Manual 9811-5100

JCB 3200 XTRA, 3230 XTRA Fastrac Operator Manual 9811-5100 - Image 2

JCB 3200 XTRA, 3230 XTRA Fastrac Operator Manual 9811-5100 - Image 3

JCB 3200 XTRA, 3230 XTRA Fastrac Operator Manual 9811-5100 - Image 4

JCB 3200 XTRA, 3230 XTRA Fastrac Operator Manual 9811-5100 - Image 5

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JCB 3200 XTRA, 3230 XTRA Fastrac Operator Manual 9811-5100

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-5100
Number of Pages: 320
Size: 26.7MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 3200 XTRA, 3230 XTRA Fastrac

1. Safety Notices
2. Important Information …………………………………………………………………………1
3. The Operator Manual …………………………………………………………………….1
4. Safety Warnings ……………………………………………………………………………1
5. Introduction
6. About this Manual ………………………………………………………………………………3
7. Machine Model and Serial Number ………………………………………………….3
8. Using this Manual ………………………………………………………………………….3
9. Left Side, Right Side ………………………………………………………………………3
10. Using the Machine …………………………………………………………………………3
11. Cross References ………………………………………………………………………….3
12. Machine Description …………………………………………………………………………..4
13. The JCB Fastrac …………………………………………………………………………..4
14. Intended Use ………………………………………………………………………………..4
15. Component Location ……………………………………………………………………..5
16. Safety Check List ……………………………………………………………………………….7
17. Safety – Yours and Others ………………………………………………………………7
18. General Safety ……………………………………………………………………………..7
19. Operating Safety …………………………………………………………………………..9
20. Maintenance Safety ……………………………………………………………………..15
21. Safety Labels …………………………………………………………………………………..21
22. Introduction …………………………………………………………………………………21
23. Safety Label Identification …………………………………………………………….22
24. Identifying your Machine ……………………………………………………………………25
25. Machine Identification Plate ………………………………………………………….25
26. Typical Product Identification Number (PIN) ………………………………….26
27. Component Identification Plates …………………………………………………….27
28. ROPS and FOPS Certification Labels …………………………………………….28
29. Operation
30. Introduction ……………………………………………………………………………………..29
31. Before Entering the Cab ……………………………………………………………………30
32. Entering and Leaving the Cab – Doors and Windows …………………………….32
33. Opening and Closing the Doors …………………………………………………….33
34. Opening and Closing the Windows ………………………………………………..34
35. Rear Window ……………………………………………………………………………34
36. Opening Roof Panel (optional) ……………………………………………………34
37. Visibility Aids ……………………………………………………………………………………35
38. Mirrors ……………………………………………………………………………………….35
39. Introduction ………………………………………………………………………………35
40. Adjusting the Mirror ……………………………………………………………………35
41. Checking the Field of Vision ……………………………………………………….35
42. Seat Controls …………………………………………………………………………………..36
43. Standard Suspension Seat ……………………………………………………………36
44. Fore-Aft Adjustment …………………………………………………………………..36
45. Height-Weight Adjustment ………………………………………………………….36
46. Suspension Damper Adjustment …………………………………………………36
47. Fore-Aft Shock Absorber …………………………………………………………….36
48. Backrest Extension Height Adjustment …………………………………………36
49. Backrest Angle Adjustment …………………………………………………………36
50. Left Armrest Height Adjustment …………………………………………………..36
51. Left Armrest Angle Adjustment ……………………………………………………37
52. Swivel Adjustment …………………………………………………………………….37
53. Right Armrest Adjustment …………………………………………………………..37
54. Heated Seat (Optional) …………………………………………………………………38
55. Fore-Aft Adjustment …………………………………………………………………..38
56. Height-Auto Weight Adjustment …………………………………………………..38
57. Suspension Damper Adjustment …………………………………………………38
58. Fore-Aft Shock Absorber …………………………………………………………….38
59. Backrest Extension Height Adjustment …………………………………………38
60. Backrest Angle Adjustment …………………………………………………………38
61. Left Armrest Height Adjustment …………………………………………………..38
62. Left Armrest Angle Adjustment ……………………………………………………38
63. Swivel Adjustment …………………………………………………………………….38
64. Seat Cushion Depth Adjustment ………………………………………………….38
65. Seat Cushion Angle Adjustment ………………………………………………….39
66. Lumbar Support Adjustment ……………………………………………………….39
67. Seat Heating …………………………………………………………………………….39
68. Right Armrest Adjustment …………………………………………………………..39
69. Passenger's Seat ………………………………………………………………………..39
70. Backrest Angle Adjustment …………………………………………………………39
71. Cab Layout ……………………………………………………………………………………..40
72. Seat Belts ……………………………………………………………………………………….42
73. Inertia Reel Seat Belt …………………………………………………………………..42
74. Fasten the Seat Belt ………………………………………………………………….42
75. Check the Seat Belt is Operating Correctly …………………………………..42
76. Release the Seat Belt ………………………………………………………………..42
77. Static Seat Belt ……………………………………………………………………………43
78. Fasten the Seat Belt ………………………………………………………………….43
79. Release the Seat Belt ………………………………………………………………..43
80. Adjusting the Seat Belt ………………………………………………………………43
81. Drive Controls, Switches and Instruments ……………………………………………44
82. Steering Column Adjustment …………………………………………………………44
83. Steering Column Multi-Purpose Switch …………………………………………..45
84. Front Switch Panel ………………………………………………………………………46
85. Side Console Controls ………………………………………………………………….47
86. Starter Switch ……………………………………………………………………………..48
87. Armrest Mounted Controls ……………………………………………………………49
88. Instruments …………………………………………………………………………………50
89. Warnings (Audible-Visual) …………………………………………………………….52
90. Warnings (Visual only) ………………………………………………………………….53
91. EMS Programming ………………………………………………………………………55
92. Wheel Slip Displays …………………………………………………………………..57
93. Air Conditioning and Heater Controls ……………………………………………..58
94. Heating Only …………………………………………………………………………….58
95. Air Conditioning (Cool) ……………………………………………………………….58
96. Air Conditioning (Warm) ……………………………………………………………..58
97. Cab Interior Light …………………………………………………………………………59
98. Spot Light …………………………………………………………………………………59
99. Auxiliary Panel …………………………………………………………………………….60
100. Power Supplies …………………………………………………………………………60
101. E – ISO Socket ………………………………………………………………………….60
102. Safety Equipment …………………………………………………………………………….61
103. Transport Lock …………………………………………………………………………….61
104. Before Starting the Engine …………………………………………………………………62
105. Starting the Engine …………………………………………………………………………..64
106. Normal Starting ……………………………………………………………………………64
107. Cold Starting ……………………………………………………………………………….64
108. Preparing for Travel ………………………………………………………………………….65
109. Before You Travel on Public Roads ………………………………………………..65
110. Getting the Machine Moving ………………………………………………………………66
111. General Precautions …………………………………………………………………….66
112. When Moving Away …………………………………………………………………..66
113. When Moving the Machine …………………………………………………………67
114. P-TRONIC Transmission ………………………………………………………………69
115. Introduction ………………………………………………………………………………69
116. General Driving Features ……………………………………………………………71
117. Driving Modes …………………………………………………………………………..82
118. Drive Mode (D) …………………………………………………………………………83
119. Autoshift Mode (A) …………………………………………………………………….85
120. Powershift Mode (P-S) ………………………………………………………………87
121. Transmission Default Settings …………………………………………………….88
122. Anti-lock Braking System (ABS) – (Optional) ………………………………………..89
123. Parking the Machine …………………………………………………………………………90
124. Parking on an Incline ……………………………………………………………………91
125. Working with your Machine ……………………………………………………………….92
126. Operating Practices and Site Safety ………………………………………………92
127. Clothing and Safety Equipment ……………………………………………………..92
128. Danger Zone ………………………………………………………………………………92
129. Safety Must Come First ………………………………………………………………..92
130. Risk Assessment …………………………………………………………………………94
131. General ……………………………………………………………………………………94
132. Personnel …………………………………………………………………………………94
133. The machine with attachment (if fitted) …………………………………………94
134. The load or attachment ………………………………………………………………94
135. Loading-unloading area ……………………………………………………………..95
136. The route to be traversed …………………………………………………………..95
137. Weather …………………………………………………………………………………..95
138. Lifting and Loading Operations ……………………………………………………95
139. Four Wheel Drive and Differential Lock …………………………………………..96
140. Automatic Differential Lock Cut-out ……………………………………………..96
141. Rear 3-point Linkage Control ………………………………………………………..97
142. Introduction ………………………………………………………………………………97
143. Attaching an Implement – Using Controls in Cab ……………………………99
144. Attaching an Implement- using External Controls (on fender) ………..100
145. Transport ………………………………………………………………………………..101
146. FIeld Operation ……………………………………………………………………….102
147. At the Headland (or when finishing the operation) ………………………..102
148. Field Area Cut-out System ………………………………………………………..103
149. Rear 3-point Linkage Mechanical Connections and Adjustment ……….105
150. Linkage Type ………………………………………………………………………….105
151. Implement Attachment ……………………………………………………………..105
152. Lift Rods …………………………………………………………………………………106
153. Stabilizers (Standard type) ………………………………………………………..106
154. Stabilizers (Optional automatic type) ………………………………………….107
155. Front 3-point Linkage Control (Optional) ……………………………………….108
156. Introduction …………………………………………………………………………….108
157. Attaching an Implement – using External Buttons …………………………109
158. Transport ……………………………………………………………………………….. 111
159. Field Operation ………………………………………………………………………. 112
160. At the Headland (or when finishing the operation) ……………………….. 112
161. Front 3-Point Linkage Mechanical Connections and Adjustment (optional)
162. 113
163. Linkage Type and Connection ………………………………………………….. 113
164. Road Travel …………………………………………………………………………… 114
165. External Hydraulics …………………………………………………………………… 115
166. Control Layout ……………………………………………………………………….. 115
167. Flow and Time Kick-out Controls ………………………………………………. 117
168. Power Beyond (Optional) …………………………………………………………. 117
169. Priority Flow (Optional) ……………………………………………………………. 118
170. Connecting Equipment ……………………………………………………………. 119
171. Quick Release Couplings ……………………………………………………………120
172. Quick Release Couplings – Do's & Don'ts ……………………………………120
173. Connecting and Disconnecting ………………………………………………….120
174. Drawbars and Hitches ………………………………………………………………..121
175. Pick-up Hitch (PUH) …………………………………………………………………121
176. Clevis Drawbar ……………………………………………………………………….123
177. Roller Drawbar (optional) ………………………………………………………….125
178. Swinging Drawbar (optional) ……………………………………………………..127
179. Ladder Hitches ………………………………………………………………………….129
180. Automatic Trailer Coupling ………………………………………………………..129
181. Manual Trailer Couplings ………………………………………………………….131
182. Manual Trailer Couplings for Italian Market …………………………………133
183. Connecting Trailer Air Brakes ………………………………………………………135
184. Connecting Two-Line Air Brakes ……………………………………………….135
185. Connecting Single-Line Air Brakes …………………………………………….136
186. Trailer Anti-lock Braking System (ABS) ………………………………………136
187. Connecting Trailer Hydraulic Brakes …………………………………………….137
188. Trailer Anti-lock Braking System (ABS) ………………………………………138
189. Independent Power Take-off (PTO) ………………………………………………139
190. Introduction …………………………………………………………………………….139
191. Fitting the Rear PTO Output Shaft ……………………………………………..140
192. Attaching Equipment to Rear PTO ……………………………………………..142
193. Checking the Implement Driveshaft Length …………………………………143
194. Rear PTO Operation ………………………………………………………………..144
195. Attaching Equipment to Front PTO …………………………………………….146
196. Front PTO Operation ……………………………………………………………….147
197. Touch Screen Settings …………………………………………………………………….149
198. Programming the Joystick Push Buttons ……………………………………….149
199. Introduction …………………………………………………………………………….149
200. Programming the Joystick Buttons for Front Linkage Control ………..152
201. Programming the Joystick Buttons for Rear Linkage Control …………152
202. Programming the Joystick Buttons for Front PTO Control ……………..153
203. Programming the Joystick Buttons for Rear PTO Control ……………..153
204. Programming the Joystick Buttons for 2WD, 4WD and Differential Lock
205. Control …………………………………………………………………………………..154
206. Programming the Joystick Buttons for External Hydraulics Control ..154
207. Programming Joystick Buttons for P-TRONIC Transmission Control 155
208. Programming Joystick Buttons for Engine Presets ……………………….155
209. Programming Joystick Buttons for Go To Gear Selection ………………156
210. Automatic Field Settings ……………………………………………………………..157
211. Cutouts ………………………………………………………………………………….157
212. Engine Presets ……………………………………………………………………….158
213. Front and Rear PTO Settings ……………………………………………………158
214. 4WD Settings ………………………………………………………………………….159
215. Differential Lock Settings ………………………………………………………….160
216. Input Sensitive Short-cut Key ……………………………………………………161
217. Field Area Cut-out Settings ……………………………………………………….162
218. Spool Valve Flow and Time Settings …………………………………………..163
219. Work Light Settings ………………………………………………………………….164
220. Tyre Size Settings ……………………………………………………………………165
221. Touch Screen Display Settings ………………………………………………….166
222. Wheel Slip ………………………………………………………………………………..167
223. Slip Control Re-calibration ………………………………………………………..167
224. Slip Control – Normal Operations ……………………………………………….167
225. HTA – Headland Turn Assist (Option) ……………………………………………168
226. To Program an Example Sequence A …………………………………………169
227. To Operate a Headland Turn Assist Sequence …………………………….175
228. Service Information ……………………………………………………………………178
229. Calibration of Radar …………………………………………………………………..179
230. Error Codes ………………………………………………………………………………181
231. Operating Environment ……………………………………………………………………184
232. Operating in Low Temperatures …………………………………………………..184
233. Using the Engine and Gearbox Heaters ………………………………………..184
234. Operating in High Temperatures ………………………………………………….185
235. Refuelling the Machine ……………………………………………………………………186
236. Low Fuel Levels ………………………………………………………………………..186
237. Filling the Tank ………………………………………………………………………….186
238. Moving a Disabled Machine …………………………………………………………….188
239. General …………………………………………………………………………………….188
240. Preparation for Towing ……………………………………………………………….188
241. Connect the towing vehicle ……………………………………………………….188
242. Prepare the machine. ………………………………………………………………188
243. Transporting the Machine ………………………………………………………………..191
244. Storage of the Machine …………………………………………………………………..193
245. Introduction ……………………………………………………………………………….193
246. Storage Area …………………………………………………………………………….193
247. Prepare the Machine for Storage …………………………………………………193
248. Put the Machine into Storage ………………………………………………………193
249. During Storage ………………………………………………………………………….193
250. Take the Machine Out of Storage …………………………………………………194
251. Routine Maintenance
252. Service Requirements …………………………………………………………………….195
253. Introduction ……………………………………………………………………………….195
254. Owner-Operator Support …………………………………………………………….195
255. Service-Maintenance Agreements ……………………………………………….195
256. Initial Service and Inspection ……………………………………………………….195
257. Obtaining Replacement Parts ………………………………………………………196
258. Preparing the Machine for Maintenance …………………………………………….197
259. Making the Machine Safe ……………………………………………………………197
260. Health and Safety …………………………………………………………………………..198
261. Lubricants …………………………………………………………………………………198
262. Introduction …………………………………………………………………………….198
263. Hygiene ………………………………………………………………………………….198
264. Storage ………………………………………………………………………………….198
265. Waste Disposal ……………………………………………………………………….198
266. Handling …………………………………………………………………………………198
267. First Aid – Oil …………………………………………………………………………..199
268. Spillage ………………………………………………………………………………….199
269. Fires ………………………………………………………………………………………199
270. Battery ……………………………………………………………………………………..200
271. Warning Symbols …………………………………………………………………….201
272. First Aid – Electrolyte ………………………………………………………………..201
273. Service Schedules ………………………………………………………………………….202
274. Introduction ……………………………………………………………………………….202
275. How to Use the Service Schedules ………………………………………………202
276. Calendar Equivalents …………………………………………………………………202
277. Pre-start Cold Checks, Service Points and Fluid Levels ………………….203
278. Functional Test and Final Inspection …………………………………………….207
279. Fluids, Lubricants and Capacities, Fuel ……………………………………………..209
280. Coolant Mixtures ……………………………………………………………………….209
281. Fuel ………………………………………………………………………………………… 211
282. Recommended Fuel Specification …………………………………………….. 211
283. Acceptable Fuel Specification …………………………………………………… 211
284. Sulphur Content ……………………………………………………………………… 211
285. Aviation Kerosene Fuels ………………………………………………………….. 211
286. Low Temperature Fuels …………………………………………………………… 211
287. Fatty Acid Methyl Ester Fuels as a Replacement for diesel Fuels …..212
288. Tools …………………………………………………………………………………………….213
289. Carrying Tools onto the Machine ………………………………………………….213
290. Cleaning the Machine ……………………………………………………………………..214
291. Introduction ……………………………………………………………………………….214
292. Detergents ……………………………………………………………………………..214
293. Pressure Washing and Steam Cleaning ……………………………………..214
294. Preparing the Machine for Cleaning ………………

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