JCB 3200 XTRA, 3230 XTRA Fastrac Operator Manual 9821-1700

JCB 3200 XTRA, 3230 XTRA Fastrac Operator Manual 9821-1700 - Image 2

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JCB 3200 XTRA, 3230 XTRA Fastrac Operator Manual 9821-1700 - Image 4

JCB 3200 XTRA, 3230 XTRA Fastrac Operator Manual 9821-1700 - Image 5

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jcb 3200 xtra 3230 xtra fastrac operator manual 9821 1700 3

JCB 3200 XTRA, 3230 XTRA Fastrac Operator Manual 9821-1700

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-1700
Number of Pages: 358
Size: 41.7MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 3200 XTRA, 3230 XTRA Fastrac

1. Safety Notices
2. Important Information ……………………………………………………………………….. xi
3. The Operator Manual …………………………………………………………………… xi
4. Safety Warnings ………………………………………………………………………….. xi
5. Introduction
6. About this Manual ………………………………………………………………………………1
7. Product Compliance ………………………………………………………………………1
8. Machine Model and Serial Number ………………………………………………….1
9. Using this Manual ………………………………………………………………………….1
10. Left Side, Right Side ………………………………………………………………………2
11. Using the Machine …………………………………………………………………………2
12. Cross References ………………………………………………………………………….2
13. Machine Description …………………………………………………………………………..3
14. The JCB Fastrac …………………………………………………………………………..3
15. Intended Use ………………………………………………………………………………..3
16. Component Location ……………………………………………………………………..4
17. Safety Check List ……………………………………………………………………………….6
18. Safety – Yours and Others ………………………………………………………………6
19. General Safety ……………………………………………………………………………..6
20. Operating Safety …………………………………………………………………………..8
21. Maintenance Safety ……………………………………………………………………..14
22. Safety Labels …………………………………………………………………………………..20
23. Introduction …………………………………………………………………………………20
24. Safety Label Identification …………………………………………………………….21
25. Identifying your Machine ……………………………………………………………………24
26. Machine Identification Plate ………………………………………………………….24
27. Typical Product Identification Number (PIN) ………………………………….25
28. Component Identification Plates …………………………………………………….26
29. ROPS and FOPS Certification Labels …………………………………………….27
30. Operation
31. Introduction ……………………………………………………………………………………..29
32. Before Entering the Cab ……………………………………………………………………30
33. Entering and Leaving the Cab – Doors and Windows …………………………….32
34. Emergency Exit …………………………………………………………………………..33
35. Opening and Closing the Doors …………………………………………………….33
36. Opening and Closing the Windows ………………………………………………..34
37. Rear Window ……………………………………………………………………………34
38. Opening Roof Panel (optional) ……………………………………………………34
39. Visibility Aids ……………………………………………………………………………………35
40. Mirrors ……………………………………………………………………………………….35
41. Introduction ………………………………………………………………………………35
42. Adjusting the Mirror ……………………………………………………………………35
43. Checking the Field of Vision ……………………………………………………….35
44. Seat Controls …………………………………………………………………………………..36
45. Standard Suspension Seat ……………………………………………………………36
46. Fore-Aft Adjustment …………………………………………………………………..36
47. Height-Weight Adjustment ………………………………………………………….36
48. Suspension Damper Adjustment …………………………………………………36
49. Fore-Aft Shock Absorber …………………………………………………………….36
50. Backrest Extension Height Adjustment …………………………………………36
51. Backrest Angle Adjustment …………………………………………………………36
52. Left Armrest Height Adjustment …………………………………………………..36
53. Left Armrest Angle Adjustment ……………………………………………………37
54. Swivel Adjustment …………………………………………………………………….37
55. Right Armrest Adjustment …………………………………………………………..37
56. Heated Seat (Optional) …………………………………………………………………38
57. Fore-Aft Adjustment …………………………………………………………………..38
58. Height-Auto Weight Adjustment …………………………………………………..38
59. Suspension Damper Adjustment …………………………………………………38
60. Fore-Aft Shock Absorber …………………………………………………………….38
61. Backrest Extension Height Adjustment …………………………………………38
62. Backrest Angle Adjustment …………………………………………………………38
63. Left Armrest Height Adjustment …………………………………………………..38
64. Left Armrest Angle Adjustment ……………………………………………………38
65. Swivel Adjustment …………………………………………………………………….38
66. Seat Cushion Depth Adjustment ………………………………………………….38
67. Seat Cushion Angle Adjustment ………………………………………………….39
68. Lumbar Support Adjustment ……………………………………………………….39
69. Seat Heating …………………………………………………………………………….39
70. Right Armrest Adjustment …………………………………………………………..39
71. Passenger's Seat ………………………………………………………………………..39
72. Backrest Angle Adjustment …………………………………………………………39
73. Cab Layout ……………………………………………………………………………………..40
74. Seat Belts ……………………………………………………………………………………….42
75. Inertia Reel Seat Belt …………………………………………………………………..42
76. Fasten the Seat Belt ………………………………………………………………….42
77. Check the Seat Belt is Operating Correctly …………………………………..42
78. Release the Seat Belt ………………………………………………………………..42
79. Static Seat Belt ……………………………………………………………………………43
80. Fasten the Seat Belt ………………………………………………………………….43
81. Release the Seat Belt ………………………………………………………………..43
82. Adjusting the Seat Belt ………………………………………………………………43
83. Drive Controls, Switches and Instruments ……………………………………………44
84. Steering Column Adjustment …………………………………………………………44
85. Steering Column Multi-Purpose Switch …………………………………………..45
86. Side Console Controls ………………………………………………………………….46
87. Front Switch Panel ………………………………………………………………………47
88. Starter Switch ……………………………………………………………………………..48
89. Armrest Mounted Controls ……………………………………………………………49
90. Instruments …………………………………………………………………………………50
91. Warnings (Audible-Visual) …………………………………………………………….52
92. Touch Screen Monitor Warning – Battery Charge Problem ………………53
93. Warnings (Visual only) ………………………………………………………………….54
94. Touch Screen Monitor Warning – Emissions ………………………………….55
95. EMS Programming ………………………………………………………………………56
96. Wheel Slip Displays …………………………………………………………………..58
97. Air Conditioning and Heater Controls ……………………………………………..59
98. Heating Only …………………………………………………………………………….59
99. Demisting …………………………………………………………………………………59
100. Air Conditioning (Cool) ……………………………………………………………….59
101. Cab Interior Light …………………………………………………………………………60
102. Auxiliary Panel …………………………………………………………………………….61
103. Power Supplies …………………………………………………………………………61
104. E – ISO Socket ………………………………………………………………………….61
105. Safety Equipment …………………………………………………………………………….62
106. Transport Lock …………………………………………………………………………….62
107. Before Starting the Engine …………………………………………………………………63
108. Starting the Engine …………………………………………………………………………..65
109. Normal Starting ……………………………………………………………………………65
110. Cold Starting ……………………………………………………………………………….65
111. Preparing for Travel ………………………………………………………………………….67
112. Before You Travel on Public Roads ………………………………………………..67
113. Getting the Machine Moving ………………………………………………………………68
114. General Precautions …………………………………………………………………….68
115. When Moving Away …………………………………………………………………..68
116. When Moving the Machine …………………………………………………………69
117. P-TRONIC Transmission ………………………………………………………………71
118. Introduction ………………………………………………………………………………71
119. General Driving Features ……………………………………………………………73
120. Driving Modes …………………………………………………………………………..83
121. Drive Mode (D) …………………………………………………………………………84
122. Autoshift Mode (A) …………………………………………………………………….91
123. Powershift Mode (P-S) ………………………………………………………………93
124. Transmission Default Settings …………………………………………………….94
125. Anti-lock Braking System (ABS) – (Optional) ………………………………………..95
126. Traction Assist (Optional) ………………………………………………………………….96
127. Control ……………………………………………………………………………………….96
128. Operation ……………………………………………………………………………………96
129. Hill Hold (Optional) …………………………………………………………………………..98
130. Control ……………………………………………………………………………………….98
131. Operation ……………………………………………………………………………………99
132. Disengage Hill Hold …………………………………………………………………100
133. Parking the Machine ……………………………………………………………………….101
134. Parking on an Incline ………………………………………………………………….102
135. Working with your Machine ……………………………………………………………..103
136. Operating Practices and Site Safety …………………………………………….103
137. Clothing and Safety Equipment ……………………………………………………103
138. Danger Zone …………………………………………………………………………….103
139. Safety Must Come First ………………………………………………………………103
140. Risk Assessment ……………………………………………………………………….105
141. General ………………………………………………………………………………….105
142. Personnel ……………………………………………………………………………….105
143. The machine with attachment (if fitted) ……………………………………….105
144. The load or attachment …………………………………………………………….105
145. Loading-unloading area ……………………………………………………………106
146. The route to be traversed …………………………………………………………106
147. Weather …………………………………………………………………………………106
148. Lifting and Loading Operations ………………………………………………….106
149. Four Wheel Drive and Differential Lock …………………………………………107
150. Automatic Differential Lock Cut-out ……………………………………………107
151. Rear 3-point Linkage Control ………………………………………………………108
152. Introduction …………………………………………………………………………….108
153. Attaching an Implement – Using Controls in Cab …………………………. 110
154. Attaching an Implement- using External Controls (on fender) ……….. 111
155. Transport ……………………………………………………………………………….. 112
156. FIeld Operation ………………………………………………………………………. 113
157. At the Headland (or when finishing the operation) ……………………….. 113
158. Field Area Cut-out System ……………………………………………………….. 114
159. Rear 3-point Linkage Mechanical Connections and Adjustment ………. 116
160. Linkage Type …………………………………………………………………………. 116
161. Implement Attachment …………………………………………………………….. 116
162. Lift Rods ………………………………………………………………………………… 117
163. Stabilizers (Standard type) ……………………………………………………….. 117
164. Stabilizers (Optional automatic type) …………………………………………. 118
165. Front 3-point Linkage Control (Optional) ………………………………………. 119
166. Introduction ……………………………………………………………………………. 119
167. Attaching an Implement – using External Buttons …………………………120
168. Transport ………………………………………………………………………………..122
169. Field Operation ……………………………………………………………………….123
170. At the Headland (or when finishing the operation) ………………………..123
171. Front 3-Point Linkage Mechanical Connections and Adjustment (optional)
172. 124
173. Linkage Type and Connection …………………………………………………..124
174. Road Travel ……………………………………………………………………………125
175. External Hydraulics ……………………………………………………………………126
176. Control Layout ………………………………………………………………………..126
177. Flow and Time Kick-out Controls ……………………………………………….128
178. Power Beyond (Optional) ………………………………………………………….128
179. Priority Flow (Optional) …………………………………………………………….129
180. Connecting Equipment …………………………………………………………….130
181. Quick Release Couplings ……………………………………………………………131
182. Quick Release Couplings – Do's & Don'ts ……………………………………131
183. Connecting and Disconnecting ………………………………………………….131
184. Drawbars and Hitches ………………………………………………………………..132
185. Pick-up Hitch (PUH) …………………………………………………………………132
186. Clevis Drawbar ……………………………………………………………………….135
187. Roller Drawbar (optional) ………………………………………………………….137
188. Swinging Drawbar (optional) ……………………………………………………..139
189. Ladder Hitches ………………………………………………………………………….141
190. Automatic Trailer Coupling ………………………………………………………..141
191. Manual Trailer Couplings ………………………………………………………….143
192. Manual Trailer Couplings for Italian Market …………………………………145
193. Connecting Trailer Air Brakes ………………………………………………………147
194. Connecting Two-Line Air Brakes ……………………………………………….147
195. Connecting Single-Line Air Brakes …………………………………………….149
196. Trailer Anti-lock Braking System (ABS) ………………………………………149
197. Connecting Trailer Hydraulic Brakes …………………………………………….150
198. Trailer Anti-lock Braking System (ABS) ………………………………………151
199. Independent Power Take-off (PTO) ………………………………………………152
200. Introduction …………………………………………………………………………….152
201. Fitting the Rear PTO Output Shaft ……………………………………………..153
202. Attaching Equipment to Rear PTO ……………………………………………..155
203. Checking the Implement Driveshaft Length …………………………………156
204. Rear PTO Operation ………………………………………………………………..157
205. Rear Fender PTO Buttons ………………………………………………………..158
206. Rear PTO Fender Button Operation …………………………………………..158
207. Attaching Equipment to Front PTO …………………………………………….159
208. Front PTO Operation ……………………………………………………………….160
209. Front Fender PTO Buttons ………………………………………………………..161
210. Front PTO External Button Operation …………………………………………162
211. Global Positioning System (GPS) ………………………………………………..163
212. GPS Platform Kit ……………………………………………………………………..163
213. Operation ……………………………………………………………………………….164
214. Touch Screen Settings …………………………………………………………………….166
215. Programming the Joystick Push Buttons ……………………………………….166
216. Introduction …………………………………………………………………………….166
217. Programming the Joystick Buttons for Front Linkage Control ………..169
218. Programming the Joystick Buttons for Rear Linkage Control …………169
219. Programming the Joystick Buttons for Front PTO Control ……………..170
220. Programming the Joystick Buttons for Rear PTO Control ……………..170
221. Programming the Joystick Buttons for 2WD, 4WD and Differential Lock
222. Control …………………………………………………………………………………..171
223. Programming the Joystick Buttons for External Hydraulics Control ..171
224. Programming Joystick Buttons for P-TRONIC Transmission Control 172
225. Programming Joystick Buttons for Engine Presets ……………………….172
226. Programming Joystick Buttons for Go To Gear Selection ………………173
227. Programming the Joystick Buttons for Start Gear Selection …………..173
228. Automatic Field Settings ……………………………………………………………..174
229. Cutouts ………………………………………………………………………………….174
230. Engine Presets ……………………………………………………………………….175
231. Front and Rear PTO Settings ……………………………………………………175
232. 4WD Settings ………………………………………………………………………….176
233. Differential Lock Settings ………………………………………………………….177
234. Input Sensitive Short-cut Key ……………………………………………………178
235. Field Area Cut-out Settings ……………………………………………………….179
236. Spool Valve Flow and Time Settings …………………………………………..180
237. Rear Fender Spool Slice Control (Optional) ………………………………..181
238. Work Light Settings ………………………………………………………………….182
239. Tyre Size Settings ……………………………………………………………………183
240. Touch Screen Display Settings ………………………………………………….184
241. Wheel Slip ………………………………………………………………………………..185
242. Slip Control Re-calibration ………………………………………………………..185
243. Slip Control – Normal Operations ……………………………………………….185
244. HTA – Headland Turn Assist (Option) ……………………………………………186
245. To Program an Example Sequence A …………………………………………187
246. To Operate a Headland Turn Assist Sequence …………………………….193
247. Service Information ……………………………………………………………………196
248. Calibration of Radar …………………………………………………………………..197
249. Error Codes ………………………………………………………………………………199
250. Operating Environment ……………………………………………………………………203
251. Operating in Low Temperatures …………………………………………………..203
252. Oil Temperature …………………………………………………………………………203
253. Hill Hold (Optional) …………………………………………………………………….203
254. Using the Engine and Gearbox Heaters ………………………………………..203
255. Heating of the SCR System ………………………………………………………..204
256. Operating in High Temperatures ………………………………………………….204
257. Protection offered by the Cab ………………………………………………………205
258. Definition of Category 1 ……………………………………………………………205
259. Definition of Category 2 ……………………………………………………………205
260. Comfort and Safety inside the Cab …………………………………………….205
261. Refuelling the Machine ……………………………………………………………………206
262. Low Fuel Levels ………………………………………………………………………..206
263. Filling the Tank ………………………………………………………………………….206
264. Filling with Diesel Exhaust Fluid (DEF) …………………………………………207
265. Moving a Disabled Machine …………………………………………………………….209
266. General …………………………………………………………………………………….209
267. Preparation for Towing ……………………………………………………………….209
268. Connect the towing vehicle ……………………………………………………….209
269. Prepare the machine. ………………………………………………………………209
270. Transporting the Machine ………………………………………………………………..212
271. Storage of the Machine …………………………………………………………………..214
272. Introduction ……………………………………………………………………………….214
273. Storage Area …………………………………………………………………………….214
274. Prepare the Machine for Storage …………………………………………………214
275. Put the Machine into Storage ………………………………………………………214
276. During Storage ………………………………………………………………………….214
277. Take the Machine Out of Storage …………………………………………………215
278. Routine Maintenance
279. Service Requirements …………………………………………………………………….217
280. Introduction ……………………………………………………………………………….217
281. Owner-Operator Support …………………………………………………………….217
282. Service-Maintenance Agreements ……………………………………………….217
283. Initial Service and Inspection ……………………………………………………….217
284. Obtaining Replacement Parts ………………………………………………………218
285. Preparing the Machine for Maintenance …………………………………………….219
286. Making the Machine Safe ……………………………………………………………219
287. Health and Safety …………………………………………………………………………..220
288. Lubricants …………………………………………………………………………………220
289. Introduction …………………………………………………………………………….220
290. Hygiene ………………………………………………………………………………….220
291. Storage ………………………………………………………………………………….220
292. Waste Disposal ……………………………………………………………………….220
293. Handling …………………………………………………………………………………220
294. First Aid – Oil …………………………………………………………………………..221
295. Spillage ……

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