JCB 3C Backhoe Loader Operator Manual 9811-2400

JCB 3C Backhoe Loader Operator Manual 9811-2400 - Image 2

JCB 3C Backhoe Loader Operator Manual 9811-2400 - Image 3

JCB 3C Backhoe Loader Operator Manual 9811-2400 - Image 4

JCB 3C Backhoe Loader Operator Manual 9811-2400 - Image 5

jcb 3c backhoe loader operator manual 9811 2400 2

jcb 3c backhoe loader operator manual 9811 2400 3

JCB 3C Backhoe Loader Operator Manual 9811-2400

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-2400
Number of Pages: 226
Size: 13.6MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 3C Backhoe Loader

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Units of Measurement ……………………………………………………………………1
10. Left Side, Right Side ………………………………………………………………………1
11. Using the Machine …………………………………………………………………………1
12. Cab-Canopy …………………………………………………………………………………2
13. Cross References ………………………………………………………………………….2
14. Machine Description …………………………………………………………………………..3
15. The JCB Backhoe Loader ………………………………………………………………3
16. Intended Use ………………………………………………………………………………..3
17. Component List …………………………………………………………………………….3
18. Safety Check List ……………………………………………………………………………….4
19. Safety – Yours and Others ………………………………………………………………4
20. General Safety ……………………………………………………………………………..4
21. Operating Safety …………………………………………………………………………..6
22. Maintenance Safety ……………………………………………………………………….9
23. Safety Decals ………………………………………………………………………………….15
24. Introduction …………………………………………………………………………………15
25. Safety Decal Recognition ……………………………………………………………..16
26. Identifying Your Machine …………………………………………………………………..18
27. Machine Identification Plate ………………………………………………………….18
28. Component Identification Plates …………………………………………………….19
29. Transmission Identification Numbers ……………………………………………..20
30. ROPS-FOPS Certification plate ……………………………………………………..21
31. FOPS Data Plate …………………………………………………………………………21
32. Machine Security ……………………………………………………………………………..22
33. Introduction …………………………………………………………………………………22
34. JCB Plantguard …………………………………………………………………………..22
35. Construction Equipment Security And Registration Scheme (CESAR) .22
36. Operation
37. Introduction ……………………………………………………………………………………..23
38. Before Entering the Cab ……………………………………………………………………24
39. Entering and Leaving the Cab ……………………………………………………………25
40. Doors and Windows …………………………………………………………………………26
41. Opening and Closing the Door ………………………………………………………26
42. Opening and Closing the Side Windows …………………………………………27
43. Opening and Closing the Rear Window ………………………………………….27
44. Seat Controls …………………………………………………………………………………..29
45. Introduction …………………………………………………………………………………29
46. Standard Seat ……………………………………………………………………………..29
47. Seat Belt …………………………………………………………………………………………32
48. Inertia Reel Seat Belt …………………………………………………………………..32
49. Visibility Aids ……………………………………………………………………………………33
50. Mirrors and Adjustment ………………………………………………………………..33
51. Cab Layout ……………………………………………………………………………………..34
52. Component key …………………………………………………………………………..35
53. Drive Controls, Switches and Instruments ……………………………………………36
54. Drive Controls ……………………………………………………………………………..36
55. Switches …………………………………………………………………………………….38
56. Instruments …………………………………………………………………………………41
57. Air Conditioning and Heater Controls ……………………………………………..43
58. Operating Levers ……………………………………………………………………………..44
59. Loader Controls …………………………………………………………………………..44
60. Loader Shovel …………………………………………………………………………….45
61. Stabiliser Controls ……………………………………………………………………….48
62. Backhoe Controls ………………………………………………………………………..50
63. Safety Equipment …………………………………………………………………………….60
64. Boom and Slew Locks ………………………………………………………………….60
65. Control Lever Locks (If Fitted) ……………………………………………………….62
66. Beacon ………………………………………………………………………………………63
67. Fire Extinguisher (if fitted) …………………………………………………………….64
68. Before Starting the Engine …………………………………………………………………65
69. Starting The Engine ………………………………………………………………………….67
70. Preparing The Machine For Travel ……………………………………………………..69
71. Backhoe Attachments ………………………………………………………………….69
72. Tucked In Travel Position ……………………………………………………………..69
73. Central Protruding Travel Position ………………………………………………….70
74. Road Travel Position ……………………………………………………………………70
75. Site Travelling Position …………………………………………………………………71
76. Getting The Machine Moving ……………………………………………………………..73
77. Operating Practices ……………………………………………………………………..73
78. Stopping and Parking the Machine ……………………………………………………..75
79. Working With The Machine ……………………………………………………………….77
80. Operating Practices and Site Safety ………………………………………………77
81. Safety Practices ………………………………………………………………………….77
82. Danger Zone ………………………………………………………………………………79
83. Log Moving-Handling ……………………………………………………………………79
84. Working with the Loader ……………………………………………………………….80
85. Working With The Backhoe …………………………………………………………..82
86. Operating Environment ……………………………………………………………………..90
87. Introduction …………………………………………………………………………………90
88. Operating in Low Temperatures …………………………………………………….90
89. Operating in High Temperatures ……………………………………………………90
90. Operating in Dusty or Sandy Areas ………………………………………………..90
91. Operating in Coastal Regions ……………………………………………………….90
92. Operating on Wet or Soft Ground …………………………………………………..90
93. Refuelling the Machine ……………………………………………………………………..91
94. Low Fuel Levels ………………………………………………………………………….91
95. Filling the Tank ……………………………………………………………………………91
96. Moving A Disabled Machine ………………………………………………………………93
97. Towing and Retrieval ……………………………………………………………………93
98. Transporting The Machine …………………………………………………………………95
99. Lifting A Machine ……………………………………………………………………………..97
100. Storage of the Machine …………………………………………………………………….99
101. Introduction …………………………………………………………………………………99
102. Storage Area ………………………………………………………………………………99
103. Prepare the Machine for Storage …………………………………………………..99
104. Put the Machine into Storage ………………………………………………………..99
105. During Storage ……………………………………………………………………………99
106. Take the Machine Out of Storage …………………………………………………100
107. Routine Maintenance
108. Service Requirements …………………………………………………………………….101
109. Introduction ……………………………………………………………………………….101
110. Owner-Operator Support …………………………………………………………….101
111. Service-Maintenance Agreements ……………………………………………….101
112. Initial Service and Inspection (100 Hours) ……………………………………..101
113. Lifting Regulations – Inspections and Tests ……………………………………102
114. Obtaining Replacement Parts ………………………………………………………102
115. Health and Safety …………………………………………………………………………..103
116. Lubricants …………………………………………………………………………………103
117. Battery ……………………………………………………………………………………..105
118. Service Schedules ………………………………………………………………………….107
119. Introduction ……………………………………………………………………………….107
120. How to Use the Service Schedules ………………………………………………107
121. Calendar Equivalents …………………………………………………………………107
122. Pre-start Cold Checks, Service Points and Fluid Levels ………………….108
123. Functional Test and Final Inspection ……………………………………………. 111
124. Fluids, Lubricants and Capacities …………………………………………………….. 113
125. Coolant Mixtures ………………………………………………………………………. 115
126. Fuels ……………………………………………………………………………………….. 116
127. Tools ……………………………………………………………………………………………. 119
128. Toolbox (If fitted) ……………………………………………………………………….. 119
129. Carrying Tools onto the Machine …………………………………………………. 119
130. Prepare the Machine for Maintenance ………………………………………………120
131. Introduction ……………………………………………………………………………….120
132. How to Make the Machine Safe (Loader Arm Lowered) ………………….121
133. How to Make the Machine Safe (Loader Arm Lifted) ………………………121
134. Cleaning the Machine ……………………………………………………………………..123
135. Introduction ……………………………………………………………………………….123
136. Preparing the Machine for Cleaning ……………………………………………..123
137. Cleaning the Machine …………………………………………………………………124
138. Checking for Damage ……………………………………………………………………..127
139. Check the Machine Body and Structure ………………………………………..127
140. Check the Tyres ………………………………………………………………………..127
141. Check the Seat and Seat Belt ……………………………………………………..127
142. Check the Hydraulic Hoses and Fittings ……………………………………….127
143. Checking the ROPS-FOPS Structure ……………………………………………128
144. Greasing ……………………………………………………………………………………….129
145. Introduction ……………………………………………………………………………….129
146. Preparing the Machine for Greasing …………………………………………….129
147. Loader Arms ……………………………………………………………………………..130
148. Backhoe and Quickhitch ……………………………………………………………..131
149. Front Axle (2 Wheel Drive Machines) ……………………………………………132
150. Front Axle (4 Wheel Drive Machines) ……………………………………………132
151. Extending Dipper ……………………………………………………………………….133
152. Driveshafts ……………………………………………………………………………….133
153. 6-in-1 Clamshovel ……………………………………………………………………..134
154. Stabilisers …………………………………………………………………………………134
155. Loader Quickhitch ……………………………………………………………………..135
156. Kingpost …………………………………………………………………………………..135
157. Access Panels ……………………………………………………………………………….136
158. Engine Cover – Canopy Machines Only ………………………………………..136
159. Front Grille ………………………………………………………………………………..137
160. Cab Heater Filter ……………………………………………………………………………138
161. Cleaning the Cab Heater Fresh Air Filter ………………………………………138
162. Brakes ………………………………………………………………………………………….139
163. Park Brake ………………………………………………………………………………..139
164. Foot Brake ………………………………………………………………………………..141
165. Electrical System ……………………………………………………………………………142
166. Battery ……………………………………………………………………………………..142
167. Jump Starting The Engine …………………………………………………………..144
168. Fuses ……………………………………………………………………………………….145
169. Relays ……………………………………………………………………………………..147
170. Engine ………………………………………………………………………………………….148
171. Oil and Filter ……………………………………………………………………………..148
172. Cooling System …………………………………………………………………………150
173. Front End Accessory Drive Belt …………………………………………………..152
174. Air Filter ……………………………………………………………………………………154
175. Fuel System …………………………………………………………………………………..155
176. Introduction ……………………………………………………………………………….155
177. Water Separator and Engine Fuel Filter ………………………………………..155
178. Bleeding the System ………………………………………………………………….160
179. Hydraulic System ……………………………………………………………………………161
180. Introduction ……………………………………………………………………………….161
181. Releasing the Hydraulic Pressure ………………………………………………..161
182. Hydraulic Tank Filler Cap ……………………………………………………………162
183. Oil and Filter ……………………………………………………………………………..163
184. Changing the Filter Element ………………………………………………………..164
185. Changing the Suction Strainer ……………………………………………………..165
186. Transmission …………………………………………………………………………………166
187. Gearbox ……………………………………………………………………………………166
188. Axles (All Wheel Steer Machines) ………………………………………………..169
189. Axles (Two Wheel Steer Machines) ………………………………………………171
190. Tyres and Wheels …………………………………………………………………………..173
191. Tyre Inflation ……………………………………………………………………………..173
192. Checking the Wheel Nut Torques …………………………………………………174
193. Wear Pads …………………………………………………………………………………….175
194. Extradig Dipper Wear Pads …………………………………………………………175
195. Stabiliser Legs (Sideshift Machines Only) ……………………………………..177
196. Windscreen Washer ……………………………………………………………………….178
197. Checking the Level …………………………………………………………………….178
198. Fire Extinguisher (if fitted) ………………………………………………………………..179
199. Checking the Fire Extinguisher ……………………………………………………179
200. Optional Attachments
201. Introduction ……………………………………………………………………………………181
202. Attachments For Your Machine ………………………………………………………..182
203. Connecting-Disconnecting Hydraulic Hoses ……………………………………….183
204. Introduction ……………………………………………………………………………….183
205. Connecting the Hydraulic Hoses ………………………………………………….183
206. Disconnecting the Hydraulic Hoses ………………………………………………184
207. Quick Release Couplings ……………………………………………………………185
208. Attachment Operation ……………………………………………………………………..187
209. Operating Attachments With Extending Dipper ………………………………187
210. Loader Quickhitch …………………………………………………………………………..188
211. Installing The Quickhitch Carriage ……………………………………………….188
212. Removing The Quickhitch Carriage ……………………………………………..189
213. Installing Loader Quickhitch Attachments ……………………………………..189
214. Removing Loader Quickhitch Attachments ……………………………………190
215. Backhoe Quickhitch (Mechanical Type) …………………………………………….192
216. Installing The Quickhitch …………………………………………………………….192
217. Removing The Quickhitch …………………………………………………………..193
218. Installing Backhoe Quickhitch Attachments ……………………………………193
219. Removing Backhoe Quickhitch Attachments ………………………………….194
220. Directly Mounted Backhoe Attachments …………………………………………….196
221. Installing Directly Mounted Backhoe Attachments ………………………….196
222. Side Tip Shovel ……………………………………………………………………………..198
223. Safety Decals ……………………………………………………………………………198
224. Safety and Control ……………………………………………………………………..199
225. Side Tip Operation ……………………………………………………………………..199
226. Daily Maintenance ……………………………………………………………………..201
227. Specifications
228. Lifting (Object Handling) And Safe Working Loads ……………………………..203
229. Introduction ……………………………………………………………………………….203
230. Safe Working Loads …………………………………………………………………..203
231. Safe Working Loads – Craning …………………………………………………….204
232. Backhoe Bucket Weights And Dimensions ………………………………………..205
233. General Purpose Buckets (Standard Profile) …………………………………205
234. General Purpose Buckets (Deep Profile) ………………………………………205
235. Grading Buckets ………………………………………………………………………..205
236. Jaw Bucket ……………………………………………………………………………….205
237. Tapered Ditching Buckets ……………………………………………………………206
238. Excavator Quick Hitch ………………………………………………………………..206
239. Static Dimensions …………………………………………………………………………..207
240. 3C Machines …………………………………………………………………………….207
241. Hydraulic Hose Burst Pressures ……………………………………………………….208
242. Noise Data …………………………………………………………………………………….209
243. Vibration Data ………………………………………………………………………………..210
244. Introduction ……………………………………………………………………………….210
245. 3C …………………………………………………………………………………………… 211
246. Tyre Sizes And Pressures ……………………………………………………………….212
247. Warranty Information
248. Machine Service Record Sheet ………………………………………………………..213
249. Registration Information ………………………………………………………………….215

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