JCB 3CX, 4CX, 5CX Backhoe Loader Operator Manual 9821-1650

JCB 3CX, 4CX, 5CX Backhoe Loader Operator Manual 9821-1650 - Image 2

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JCB 3CX, 4CX, 5CX Backhoe Loader Operator Manual 9821-1650 - Image 5

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JCB 3CX, 4CX, 5CX Backhoe Loader Operator Manual 9821-1650

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-1650
Number of Pages: 408
Size: 42.6MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 3CX, 4CX, 5CX Backhoe Loader

1. Acronyms Glossary ………………………………………………………………………………………………………………………. ix
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cab-Canopy ………………………………………………………………………………………………………………………… 2
8. Cross References ………………………………………………………………………………………………………………… 2
9. Location of Manual ………………………………………………………………………………………………………………. 2
10. Safety
11. Safety – Yours and Others …………………………………………………………………………………………………….. 3
12. Safety Warnings …………………………………………………………………………………………………………………… 3
13. General Safety …………………………………………………………………………………………………………………….. 4
14. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
15. About the Product
16. Introduction
17. General ……………………………………………………………………………………………………………………………….. 7
18. Product Compliance ……………………………………………………………………………………………………………… 7
19. Description
20. General ……………………………………………………………………………………………………………………………….. 8
21. Intended Use ……………………………………………………………………………………………………………………….. 8
22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
23. Optional Equipment and Attachments …………………………………………………………………………………….. 8
24. Danger Zone ……………………………………………………………………………………………………………………….. 8
25. Main Component Locations …………………………………………………………………………………………………… 9
26. Product and Component Identification
27. Machine …………………………………………………………………………………………………………………………….. 10
28. Engine ………………………………………………………………………………………………………………………………. 10
29. Axle ………………………………………………………………………………………………………………………………….. 11
30. Gearbox …………………………………………………………………………………………………………………………….. 12
31. Operator Protective Structure ………………………………………………………………………………………………. 13
32. Safety Labels
33. General ……………………………………………………………………………………………………………………………… 14
34. Safety Label Identification ……………………………………………………………………………………………………. 15
35. Operator Station
36. Component Locations …………………………………………………………………………………………………………. 17
37. Interior Switches
38. Ignition Switch ……………………………………………………………………………………………………………………. 23
39. Multi-Purpose Switch ………………………………………………………………………………………………………….. 23
40. Cab Interior Light ……………………………………………………………………………………………………………….. 24
41. Console Switches
42. General ……………………………………………………………………………………………………………………………… 25
43. Road Lights ……………………………………………………………………………………………………………………….. 25
44. Rear Fog Lights …………………………………………………………………………………………………………………. 25
45. Hazard Warning Lights ……………………………………………………………………………………………………….. 25
46. Front Work Lights ………………………………………………………………………………………………………………. 26
47. Rear Work Lights ……………………………………………………………………………………………………………….. 26
48. Four Wheel Drive Selector ………………………………………………………………………………………………….. 26
49. Smooth Ride System (SRS) ………………………………………………………………………………………………… 26
50. Smooth Ride System with Hose Burst Check Valve ……………………………………………………………….. 26
51. Beacon ……………………………………………………………………………………………………………………………… 27
52. Air-Conditioning ………………………………………………………………………………………………………………….. 27
53. Window Heater ………………………………………………………………………………………………………………….. 27
54. Lifting Warning System ……………………………………………………………………………………………………….. 27
55. Loader Quickhitch ………………………………………………………………………………………………………………. 27
56. Kingpost Clamp ………………………………………………………………………………………………………………….. 27
57. Rear Window Wiper ……………………………………………………………………………………………………………. 27
58. Bi-Directional and Hammer Mode Selector ……………………………………………………………………………. 28
59. Hydraulic Flow Control ……………………………………………………………………………………………………….. 28
60. Return To Dig Enable …………………………………………………………………………………………………………. 28
61. Handheld Hydraulic Tool Circuits ………………………………………………………………………………………….. 28
62. Hammer …………………………………………………………………………………………………………………………….. 28
63. Drinks Machine ………………………………………………………………………………………………………………….. 28
64. Excavator-Loader Control Selector ……………………………………………………………………………………….. 29
65. Operation
66. Introduction
67. General ……………………………………………………………………………………………………………………………… 31
68. Operating Safety
69. General ……………………………………………………………………………………………………………………………… 32
70. Worksite Safety ………………………………………………………………………………………………………………….. 34
71. Risk Assessment ……………………………………………………………………………………………………………….. 35
72. Walk-Around Inspection
73. General ……………………………………………………………………………………………………………………………… 37
74. Entering and Leaving the Operator Station
75. General ……………………………………………………………………………………………………………………………… 38
76. Doors
77. Operator Door ……………………………………………………………………………………………………………………. 39
78. Windows
79. Side Window ……………………………………………………………………………………………………………………… 40
80. Rear Window …………………………………………………………………………………………………………………….. 40
81. Battery Isolator
82. General ……………………………………………………………………………………………………………………………… 42
83. Before Starting the Engine
84. General ……………………………………………………………………………………………………………………………… 43
85. Operator Seat
86. General ……………………………………………………………………………………………………………………………… 45
87. Suspension Seat ………………………………………………………………………………………………………………… 45
88. Seat Belt
89. General ……………………………………………………………………………………………………………………………… 49
90. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 49
91. Mirrors
92. General ……………………………………………………………………………………………………………………………… 51
93. Starting the Engine
94. General ……………………………………………………………………………………………………………………………… 52
95. Immobiliser ………………………………………………………………………………………………………………………… 53
96. Warming Up ………………………………………………………………………………………………………………………. 56
97. Stopping and Parking
98. General ……………………………………………………………………………………………………………………………… 57
99. Preparing for Travel
100. General ……………………………………………………………………………………………………………………………… 59
101. Preparing for Road Travel …………………………………………………………………………………………………… 60
102. Preparing for Worksite Travel ………………………………………………………………………………………………. 63
103. Beacon ……………………………………………………………………………………………………………………………… 64
104. Safety Equipment
105. Boom Lock ………………………………………………………………………………………………………………………… 66
106. Slew Lock …………………………………………………………………………………………………………………………. 67
107. Control Lock ………………………………………………………………………………………………………………………. 68
108. Drive Controls
109. Steering Wheel ………………………………………………………………………………………………………………….. 70
110. Steering Column ………………………………………………………………………………………………………………… 70
111. Accelerator Pedal ……………………………………………………………………………………………………………….. 70
112. Hand Throttle Control …………………………………………………………………………………………………………. 71
113. Service Brake Pedal …………………………………………………………………………………………………………… 71
114. Park Brake ………………………………………………………………………………………………………………………… 71
115. Transmission Drive Lever ……………………………………………………………………………………………………. 72
116. Gear Lever ………………………………………………………………………………………………………………………… 74
117. Transmission Kickdown Switch …………………………………………………………………………………………….. 74
118. Transmission Dump Switch …………………………………………………………………………………………………. 75
119. Steer Mode Control ……………………………………………………………………………………………………………. 75
120. Transmission Mode …………………………………………………………………………………………………………….. 78
121. Instruments
122. Instrument Panel ………………………………………………………………………………………………………………… 80
123. Speedometer ……………………………………………………………………………………………………………………… 91
124. Getting the Machine Moving
125. General ……………………………………………………………………………………………………………………………… 92
126. Slopes
127. General ……………………………………………………………………………………………………………………………… 94
128. Driving on Slopes ………………………………………………………………………………………………………………. 94
129. Driving the Machine
130. Steer Modes ………………………………………………………………………………………………………………………. 95
131. Limited Slip Differential (LSD) ……………………………………………………………………………………………… 95
132. TorqueLock ………………………………………………………………………………………………………………………… 95
133. Operating Levers-Pedals
134. General ……………………………………………………………………………………………………………………………… 97
135. Control Layouts ………………………………………………………………………………………………………………….. 97
136. Loader Controls …………………………………………………………………………………………………………………. 97
137. Excavator Arm Controls …………………………………………………………………………………………………….. 109
138. Stabiliser Controls …………………………………………………………………………………………………………….. 131
139. Auxiliary Circuit Controls ……………………………………………………………………………………………………. 134
140. Lifting and Loading
141. General ……………………………………………………………………………………………………………………………. 140
142. Lifting (Object Handling) Kit ……………………………………………………………………………………………….. 140
143. Load Charts …………………………………………………………………………………………………………………….. 141
144. Lifting Warning System ……………………………………………………………………………………………………… 145
145. Working with the Loader
146. General ……………………………………………………………………………………………………………………………. 147
147. Filling the Shovel ……………………………………………………………………………………………………………… 148
148. Loading a Truck ……………………………………………………………………………………………………………….. 149
149. Working with the Excavator Arm
150. General ……………………………………………………………………………………………………………………………. 150
151. Preparing to Use the Excavator Arm ………………………………………………………………………………….. 150
152. Lifting With the Excavator Arm …………………………………………………………………………………………… 151
153. Digging ……………………………………………………………………………………………………………………………. 152
154. Changing the Bucket Linkage ……………………………………………………………………………………………. 153
155. Extending Dipper ……………………………………………………………………………………………………………… 156
156. Knuckle Boom ………………………………………………………………………………………………………………….. 160
157. Heating, Ventilating and Air-Conditioning (HVAC)
158. Air-Conditioning Controls …………………………………………………………………………………………………… 163
159. Cab Heater Controls …………………………………………………………………………………………………………. 164
160. Face Level Fan ………………………………………………………………………………………………………………… 164
161. Extreme Cold Climate Heater
162. General ……………………………………………………………………………………………………………………………. 165
163. Power Sockets
164. Auxiliary Power Socket ……………………………………………………………………………………………………… 172
165. Radio
166. General ……………………………………………………………………………………………………………………………. 173
167. Cab Options
168. Drinks Machine ………………………………………………………………………………………………………………… 174
169. Fire Extinguisher
170. General ……………………………………………………………………………………………………………………………. 176
171. Moving a Disabled Machine
172. Getting the Machine Unstuck …………………………………………………………………………………………….. 177
173. Jump-Starting the Engine ………………………………………………………………………………………………….. 177
174. Retrieval ………………………………………………………………………………………………………………………….. 178
175. Loader Arm (Emergency Operation) …………………………………………………………………………………… 180
176. Excavator Arm (Emergency Operation) ……………………………………………………………………………….. 180
177. Lifting the Machine
178. General ……………………………………………………………………………………………………………………………. 181
179. Transporting the Machine
180. General ……………………………………………………………………………………………………………………………. 185
181. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 185
182. Operating Environment
183. General ……………………………………………………………………………………………………………………………. 187
184. Operating in Low Temperatures …………………………………………………………………………………………. 187
185. Operating in High Temperatures …………………………………………………………………………………………. 187
186. Refuelling
187. General ……………………………………………………………………………………………………………………………. 189
188. Low Fuel Levels ……………………………………………………………………………………………………………….. 189
189. Filling the Tank …………………………………………………………………………………………………………………. 189
190. Attachments
191. Working with Attachments
192. Introduction ………………………………………………………………………………………………………………………. 191
193. Attachments for your Machine ……………………………………………………………………………………………. 191
194. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 192
195. Direct-Mounted Attachments
196. General ……………………………………………………………………………………………………………………………. 196
197. Tool Carrier
198. General ……………………………………………………………………………………………………………………………. 197
199. Quickhitch
200. General ……………………………………………………………………………………………………………………………. 200
201. Loader Quickhitch …………………………………………………………………………………………………………….. 200
202. Loader Quickhitch Carriage ……………………………………………………………………………………………….. 201
203. Excavator Arm Quickhitch …………………………………………………………………………………………………. 202
204. Auxiliary Circuits
205. General ……………………………………………………………………………………………………………………………. 215
206. Handheld Hydraulic Tool Circuits ………………………………………………………………………………………… 215
207. Bi-directional Circuits ………………………………………………………………………………………………………… 216
208. Shovels
209. Shovel Forks ……………………………………………………………………………………………………………………. 221
210. Street Pads ……………………………………………………………………………………………………………………… 223
211. Side-Shift Carriage
212. General ……………………………………………………………………………………………………………………………. 224
213. Hose Reel
214. General ……………………………………………………………………………………………………………………………. 230
215. Work Platforms
216. General ……………………………………………………………………………………………………………………………. 232
217. Hydraulic Thumb
218. General ……………………………………………………………………………………………………………………………. 233
219. Hammer
220. General ……………………………………………………………………………………………………………………………. 234
221. Preservation and Storage
222. Cleaning
223. General ……………………………………………………………………………………………………………………………. 237
224. Preparation ………………………………………………………………………………………………………………………. 237
225. Checking For Damage
226. General ……………………………………………………………………………………………………………………………. 239
227. Storage
228. General ……………………………………………………………………………………………………………………………. 240
229. Put into Storage ……………………………………………………………………………………………………………….. 240
230. During Storage …………………………………………………………………………………………………………………. 240
231. Take out of Storage ………………………………………………………………………………………………………….. 241
232. Security
233. General ……………………………………………………………………………………………………………………………. 242
234. JCB Plantguard ………………………………………………………………………………………………………………… 242
235. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 242
236. LiveLink …………………………………………………………………………………………………………………………… 242
237. Maintenance
238. Introduction
239. General ……………………………………………………………………………………………………………………………. 243
240. Owner-Operator Support ……………………………………………………………………………………………………. 243
241. Service-Maintenance Agreements ………………………………………………………………………………………. 244
242. Initial Service and Inspection ……………………………………………………………………………………………… 244
243. Obtaining Spare Parts ………………………………………………………………………………………………………. 244
244. Maintenance Safety
245. General ……………………………………………………………………………………………………………………………. 245
246. Fluids and Lubricants ……………………………………………………………………………………………………….. 246
247. Maintenance Schedules
248. General ……………………………………………………………………………………………………………………………. 250
249. How to Use the Maintenance Schedules …………………………………………………………………………….. 250
250. Maintenance Intervals ……………………………………………………………………………………………………….. 250
251. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 251
252. Functional Tests and Final Inspection …………………………………………………………………………………. 253
253. Maintenance Positions
254. General ……………………………………………………………………………………………………………………………. 256
255. Maintenance Position – Loader Arm Lowered ………………………………………………………………………. 256
256. Maintenance Position – Loader Arm Raised ………………………………….

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