JCB 3CX, 4CX Advance Easy Control Backhoe Loader Operator Manual 9811-4300

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JCB 3CX, 4CX Advance Easy Control Backhoe Loader Operator Manual 9811-4300 - Image 5

jcb 3cx 4cx advance easy control backhoe loader operator manual 9811 4300 2

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JCB 3CX, 4CX Advance Easy Control Backhoe Loader Operator Manual 9811-4300

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-4300
Number of Pages: 278
Size: 22.9MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 3CX, 4CX Advance Easy Control Backhoe Loader

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Units of Measurement ……………………………………………………………………1
10. Left Side, Right Side ………………………………………………………………………1
11. Using the Machine …………………………………………………………………………1
12. Cab-Canopy …………………………………………………………………………………2
13. Cross References ………………………………………………………………………….2
14. Machine Description …………………………………………………………………………..3
15. The JCB Backhoe Loader ………………………………………………………………3
16. Intended Use ………………………………………………………………………………..3
17. Component List …………………………………………………………………………….3
18. Safety Check List ……………………………………………………………………………….4
19. Safety – Yours and Others ………………………………………………………………4
20. General Safety ……………………………………………………………………………..4
21. Operating Safety …………………………………………………………………………..6
22. Maintenance Safety ……………………………………………………………………….9
23. Safety Decals ………………………………………………………………………………….15
24. Introduction …………………………………………………………………………………15
25. Safety Decal Recognition ……………………………………………………………..16
26. Identifying Your Machine …………………………………………………………………..18
27. Machine Identification Plate ………………………………………………………….18
28. Component Identification Plates …………………………………………………….18
29. Transmission Identification Numbers ……………………………………………..20
30. ROPS-FOPS Certification plate ……………………………………………………..21
31. FOPS Data Plate …………………………………………………………………………21
32. Machine Security ……………………………………………………………………………..22
33. Introduction …………………………………………………………………………………22
34. JCB Plantguard …………………………………………………………………………..22
35. Construction Equipment Security And Registration Scheme (CESAR) .22
36. Operation
37. Introduction ……………………………………………………………………………………..23
38. Before Entering the Cab ……………………………………………………………………24
39. Entering and Leaving the Cab ……………………………………………………………25
40. Doors and Windows …………………………………………………………………………26
41. Opening and Closing the Doors …………………………………………………….26
42. Opening and Closing the Side Windows …………………………………………26
43. Opening and Closing the Rear Window ………………………………………….27
44. Seat Controls …………………………………………………………………………………..28
45. Introduction …………………………………………………………………………………28
46. Standard Seat ……………………………………………………………………………..28
47. Electrical Options ………………………………………………………………………..30
48. Seat Belt …………………………………………………………………………………………31
49. Inertia Reel Seat Belt …………………………………………………………………..31
50. Visibility Aids ……………………………………………………………………………………33
51. Mirrors and Adjustment ………………………………………………………………..33
52. Cab Layout ……………………………………………………………………………………..34
53. Component Key …………………………………………………………………………..35
54. Drive Controls, Switches and Instruments ……………………………………………36
55. Drive Controls ……………………………………………………………………………..36
56. Switches …………………………………………………………………………………….43
57. Instruments …………………………………………………………………………………48
58. Torque Lock ………………………………………………………………………………..51
59. Air Conditioning and Heater Controls ……………………………………………..52
60. Extreme Cold Climate Heater Switch (Optional) ………………………………53
61. Removing And Installing the Radio ………………………………………………..58
62. Operating Levers ……………………………………………………………………………..59
63. Loader Controls …………………………………………………………………………..59
64. Loader Shovel …………………………………………………………………………….60
65. Stabiliser Controls ……………………………………………………………………….63
66. Backhoe Controls ………………………………………………………………………..65
67. Safety Equipment …………………………………………………………………………….72
68. Boom and Slew Locks ………………………………………………………………….72
69. Control Lever Locks (If Fitted) ……………………………………………………….74
70. Overload Warning System (If Fitted) ………………………………………………75
71. Beacon ………………………………………………………………………………………76
72. Fire Extinguisher (if fitted) …………………………………………………………….77
73. Before Starting the Engine …………………………………………………………………78
74. Starting The Engine ………………………………………………………………………….80
75. Preparing The Machine For Travel ……………………………………………………..82
76. Backhoe Attachments ………………………………………………………………….82
77. Tucked In Travel Position ……………………………………………………………..82
78. Central Protruding Travel Position ………………………………………………….83
79. Road Travel Position ……………………………………………………………………83
80. Site Travelling Position …………………………………………………………………86
81. Testing The Park Brake …………………………………………………………………….87
82. Getting The Machine Moving ……………………………………………………………..88
83. Operating Practices ……………………………………………………………………..88
84. Stopping and Parking the Machine ……………………………………………………..91
85. Working with the Machine …………………………………………………………………93
86. Using the Attachments and Site Safety …………………………………………..93
87. Danger Zone ………………………………………………………………………………95
88. Log Moving-Handling ……………………………………………………………………95
89. Working with the Loader ……………………………………………………………….96
90. Working With The Backhoe …………………………………………………………..98
91. Object Handling (If Fitted) …………………………………………………………..109
92. Operating Environment …………………………………………………………………… 112
93. Introduction ………………………………………………………………………………. 112
94. Operating in Low Temperatures ………………………………………………….. 112
95. Operating in High Temperatures …………………………………………………. 112
96. Operating in Dusty or Sandy Areas ……………………………………………… 112
97. Operating in Coastal Regions …………………………………………………….. 112
98. Operating on Wet or Soft Ground ………………………………………………… 112
99. Refuelling the Machine …………………………………………………………………… 113
100. Low Fuel Levels ……………………………………………………………………….. 113
101. Filling the Tank …………………………………………………………………………. 113
102. Moving A Disabled Machine ……………………………………………………………. 115
103. Towing and Retrieval …………………………………………………………………. 115
104. Transporting The Machine ………………………………………………………………. 117
105. Lifting A Machine …………………………………………………………………………… 119
106. Storage of the Machine …………………………………………………………………..122
107. Introduction ……………………………………………………………………………….122
108. Storage Area …………………………………………………………………………….122
109. Prepare the Machine for Storage …………………………………………………122
110. Put the Machine into Storage ………………………………………………………122
111. During Storage ………………………………………………………………………….122
112. Take the Machine Out of Storage …………………………………………………123
113. Routine Maintenance
114. Service Requirements …………………………………………………………………….125
115. Introduction ……………………………………………………………………………….125
116. Owner-Operator Support …………………………………………………………….125
117. Service-Maintenance Agreements ……………………………………………….125
118. Initial Service and Inspection (100 Hours) ……………………………………..125
119. Lifting Regulations – Inspections and Tests ……………………………………126
120. Obtaining Replacement Parts ………………………………………………………126
121. Health and Safety …………………………………………………………………………..127
122. Lubricants …………………………………………………………………………………127
123. Battery ……………………………………………………………………………………..129
124. Service Schedules ………………………………………………………………………….131
125. Introduction ……………………………………………………………………………….131
126. How to Use the Service Schedules ………………………………………………131
127. Calendar Equivalents …………………………………………………………………131
128. Pre-start Cold Checks, Service Points and Fluid Levels ………………….132
129. Functional Test and Final Inspection …………………………………………….135
130. Fluids, Lubricants and Capacities ……………………………………………………..137
131. Coolant Mixtures ……………………………………………………………………….139
132. Fuels ………………………………………………………………………………………..140
133. Tools …………………………………………………………………………………………….143
134. Toolbox (If fitted) ………………………………………………………………………..143
135. Carrying Tools onto the Machine ………………………………………………….143
136. Prepare the Machine for Maintenance ………………………………………………144
137. Introduction ……………………………………………………………………………….144
138. How to Make the Machine Safe (Loader Arm Lowered) ………………….145
139. How to Make the Machine Safe (Loader Arm Lifted) ………………………145
140. Cleaning the Machine ……………………………………………………………………..148
141. Introduction ……………………………………………………………………………….148
142. Preparing the Machine for Cleaning ……………………………………………..148
143. Cleaning the Machine …………………………………………………………………149
144. Checking for Damage ……………………………………………………………………..152
145. Check the Machine Body and Structure ………………………………………..152
146. Check the Seat and Seat Belt ……………………………………………………..152
147. Check the Tyres ………………………………………………………………………..152
148. ROPS-FOPS Structure ……………………………………………………………………153
149. Checking The ROPS-FOPS Structure …………………………………………..153
150. Greasing ……………………………………………………………………………………….154
151. Introduction ……………………………………………………………………………….154
152. Preparing the Machine for Greasing …………………………………………….154
153. Loader Arms ……………………………………………………………………………..155
154. Backhoe and Quickhitch ……………………………………………………………..156
155. Front Axle (2 Wheel Drive Machines) ……………………………………………157
156. Front Axle (4 Wheel Drive Machines) ……………………………………………157
157. Front Axle (All Wheel Drive Machines) ………………………………………….158
158. Rear Axle (All Wheel Drive Machines) ………………………………………….158
159. Extending Dipper ……………………………………………………………………….159
160. Driveshafts ……………………………………………………………………………….159
161. 6 – In – 1 Clamshovel ………………………………………………………………….160
162. Stabilisers (Centremount Machines) …………………………………………….160
163. Loader Quickhitch ……………………………………………………………………..160
164. Power Sideshift …………………………………………………………………………160
165. Kingpost …………………………………………………………………………………..161
166. Knuckle (if fitted) ………………………………………………………………………..161
167. Backhoe Quickhitch (Hydraulic) …………………………………………………..162
168. Access Panels ……………………………………………………………………………….163
169. Engine Cover …………………………………………………………………………….163
170. Engine Cover – Canopy Machines Only ………………………………………..164
171. Front Grille ………………………………………………………………………………..165
172. Heater and Air Conditioning …………………………………………………………….166
173. Cleaning the Cab Heater Fresh Air Filter ………………………………………166
174. Changing the Cab Air Conditioning Recirculation Filter (If Fitted) ……..167
175. Brakes ………………………………………………………………………………………….168
176. Park Brake Adjustment ……………………………………………………………….168
177. Checking the Foot Brake Fluid Level ……………………………………………169
178. Electrical System ……………………………………………………………………………170
179. Battery ……………………………………………………………………………………..170
180. Jump Starting The Engine …………………………………………………………..172
181. Fuses ……………………………………………………………………………………….173
182. Link Box Fuses ………………………………………………………………………….174
183. Relays ……………………………………………………………………………………..175
184. Engine ………………………………………………………………………………………….177
185. Oil and Filter ……………………………………………………………………………..177
186. Cooling System …………………………………………………………………………179
187. Front End Accessory Drive Belt …………………………………………………..181
188. Air Filter ……………………………………………………………………………………183
189. Fuel System …………………………………………………………………………………..184
190. Water Separator and Engine Fuel Filter ………………………………………..184
191. Bleeding the System ………………………………………………………………….189
192. Hydraulic System ……………………………………………………………………………190
193. Checking the Fluid Level …………………………………………………………….190
194. Hydraulic Tank Cap ……………………………………………………………………191
195. Changing the Filter Element ………………………………………………………..191
196. Changing the Suction Strainer ……………………………………………………..193
197. Changing the Pilot Filter Element …………………………………………………194
198. Hose Burst Protection Valve (If Fitted) ………………………………………………195
199. Checking Hose Burst Protection Valve ………………………………………….195
200. Lowering a Load ………………………………………………………………………..195
201. Boom and Dipper Hose Burst Protection Valve (HBPV) ………………….195
202. Loader Hose Burst Protection Valve (HBPV) …………………………………196
203. Transmission …………………………………………………………………………………197
204. Gearbox ……………………………………………………………………………………197
205. Axles (All Wheel Steer Machines) ………………………………………………..200
206. Axles (Two Wheel Steer Machines) ………………………………………………202
207. Tyres and Wheels …………………………………………………………………………..204
208. Tyre Inflation ……………………………………………………………………………..204
209. Checking the Wheel Nut Torques …………………………………………………205
210. Wheel Alignment ……………………………………………………………………………206
211. Introduction ……………………………………………………………………………….206
212. Electronic Steer Mode Selector ……………………………………………………206
213. Wear Pads …………………………………………………………………………………….207
214. Extradig Dipper Wear Pads …………………………………………………………207
215. Stabiliser Legs (Sideshift Machines Only) ……………………………………..209
216. Windscreen Washer ……………………………………………………………………….210
217. Checking the Level …………………………………………………………………….210
218. Fire Extinguisher (if fitted) ……………………………………………………………….. 211
219. Checking the Fire Extinguisher …………………………………………………… 211
220. Optional Attachments
221. Introduction ……………………………………………………………………………………213
222. Attachments For Your Machine ………………………………………………………..214
223. Attachment Operation ……………………………………………………………………..215
224. Auxiliary Return Hose Options …………………………………………………….215
225. High And Low Flow Attachments ………………………………………………….216
226. Quick Release Couplings ………………………………………………………………..217
227. Connecting and Disconnecting …………………………………………………….217
228. Venting Hydraulic Pressure ……………………………………………………………..219
229. Loader Quickhitch …………………………………………………………………………..220
230. Installing The Quickhitch Carriage ……………………………………………….220
231. Removing The Quickhitch Carriage ……………………………………………..221
232. Installing Loader Quickhitch Attachments ……………………………………..221
233. Removing Loader Quickhitch Attachments ……………………………………223
234. Backhoe Quickhitch (Mechanical Type) …………………………………………….225
235. Installing The Quickhitch …………………………………………………………….225
236. Removing The Quickhitch …………………………………………………………..226
237. Installing Backhoe Quickhitch Attachments ……………………………………226
238. Removing Backhoe Quickhitch Attachments ………………………………….227
239. Directly Mounted Backhoe Attachments …………………………………………….229
240. Installing Directly Mounted Backhoe Attachments ………………………….229
241. Shovel – Forks Option ……………………………………………………………………..231
242. Safety and Control ……………………………………………………………………..231
243. Preparing the Forks for Use ………………………………………………………..231
244. Preparing For Road Travel ………………………………………………………….232
245. Preparing For Site Travel ……………………………………………………………232
246. Adjust The Fork Spacing …………………………………………………………….232
247. Daily Maintenance ……………………………………………………………………..232
248. Tool Carrier And Forks Option ………………………………………………………….233
249. Safety and Control ……………………………………………………………………..233
250. Preparing the Forks for Use ………………………………………………………..233
251. Adjust the Fork Spacing ……………………………………………………………..234
252. Preparing for Road Travel …………………………………………………………..234
253. Preparing for Site Travel ……………………………………………………………..234
254. Preparing for Shovel Operation ……………………………………………………234
255. Daily Maintenance ……………………………………………………………………..234
256. Hammer Operation (If Fitted) ……………………………………………………………235
257. Operation ………………………………………………………………………………….235
258. Hydraulic Tool Circuit (H.T.C) …………………………………………………………..237
259. Connecting the Hand Held Tool ……………………………………………………237
260. Operating The Tool …………………………………………………………………….238
261. Disconnecting the Hand Held Tool ……………………………………………….238
262. Side Tip Shovel ……………………………………………………………………………..239
263. Safety Decals ……………………………………………………………………………239
264. Safety and Control ……………………………………………………………………..240
265. Side Tip Operation ……………………………………………………………………..240
266. Daily Maintenance ……………………………………………………………………..242
267. Specifications
268. Lifting (Object Handling) Regulations and Safe Working Loads …………….243
269. Introduction ……………………………………………………………………………….243
270. Safe Working Loads …………………………………………………………………..243
271. Safe Working Loads – Forks ………………………………………………………..244
272. Safe Working Loads – Loader ………………………………………………………244
273. Backhoe Bucket Weights And Dimensions ………………………………………..245
274. General Purpose Buckets (Standard Profile) …………………………………245
275. General Purpose Buckets (Deep Profile) ………………………………………245
276. Grading Buckets ………………………………………………………………………..245
277. Jaw Bucket ……………………………………………………………………………….245
278. Tapered Ditching Buckets ……………………………………………………………246
279. Excavator Quick Hitch ………………………………………………………………..246
280. Static Dimensions …………………………………………………………………………..247
281. 3CX Machines …………………………………………………………………………..247
282. 3CX Super Machines …………………………………………………………………249
283. 4CX Machines …………………………………………………………………………..251
284. Hydraulic Hose Burst Pressures ……………………………………………………….253
285. Noise Data …………………………………………………………………………………….254
286. Vibration Data ………………………………………………………………………………..255
287. Introduction ……………………………………………………………………………….255
288. 4CX, 3CX Super ………………………………………………………………………

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