JCB 3CX, 4CX Advanced Precision Control Backhoe Loader Operator Manual 9811-0540

JCB 3CX, 4CX Advanced Precision Control Backhoe Loader Operator Manual 9811-0540 - Image 2

JCB 3CX, 4CX Advanced Precision Control Backhoe Loader Operator Manual 9811-0540 - Image 3

JCB 3CX, 4CX Advanced Precision Control Backhoe Loader Operator Manual 9811-0540 - Image 4

JCB 3CX, 4CX Advanced Precision Control Backhoe Loader Operator Manual 9811-0540 - Image 5

jcb 3cx 4cx advanced precision control backhoe loader operator manual 9811 0540 2

jcb 3cx 4cx advanced precision control backhoe loader operator manual 9811 0540 3

JCB 3CX, 4CX Advanced Precision Control Backhoe Loader Operator Manual 9811-0540

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-0540
Number of Pages: 240
Size: 34.9MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 3CX, 4CX Advanced Precision Control Backhoe Loader

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Units of Measurement ……………………………………………………………………1
10. Left Side, Right Side ………………………………………………………………………1
11. Using the Machine …………………………………………………………………………1
12. Cab-Canopy …………………………………………………………………………………2
13. Cross References ………………………………………………………………………….2
14. Machine Description …………………………………………………………………………..3
15. The JCB Backhoe Loader ………………………………………………………………3
16. Component List …………………………………………………………………………….3
17. Safety Check List ……………………………………………………………………………….4
18. Safety – Yours and Others ………………………………………………………………4
19. General Safety ……………………………………………………………………………..4
20. Operating Safety …………………………………………………………………………..6
21. Maintenance Safety ……………………………………………………………………….7
22. Safety Decals ………………………………………………………………………………….10
23. Safety Decal Recognition …………………………………………………………….. 11
24. Identifying Your Machine …………………………………………………………………..12
25. Machine Identification Plate ………………………………………………………….12
26. Typical Vehicle Identification Number (VIN) …………………………………….12
27. Component Identification Plates …………………………………………………….12
28. Transmission Identification Numbers ……………………………………………..13
29. Rops-Fops Certification Plate ………………………………………………………..14
30. Machine Security ……………………………………………………………………………..15
31. JCB Plantguard …………………………………………………………………………..15
32. Operation
33. Introduction ……………………………………………………………………………………..17
34. Before Entering the Cab ……………………………………………………………………18
35. Entering and Leaving the Cab ……………………………………………………………19
36. Doors and Windows …………………………………………………………………………20
37. Opening and Closing the Doors …………………………………………………….20
38. Opening and Closing the Side Windows …………………………………………20
39. Opening and Closing the Rear Window ………………………………………….21
40. Seat Controls …………………………………………………………………………………..22
41. Electrical Options ………………………………………………………………………..23
42. Seat Belt …………………………………………………………………………………………24
43. Inertia Reel Seat Belt …………………………………………………………………..24
44. Cab Layout ……………………………………………………………………………………..25
45. Drive Controls, Switches and Instruments ……………………………………………26
46. Drive Controls ……………………………………………………………………………..26
47. Switches …………………………………………………………………………………….29
48. Instruments …………………………………………………………………………………37
49. TorqueLock …………………………………………………………………………………40
50. Extreme Cold Climate Heater Switch (Optional) ………………………………41
51. Air Conditioning and Heater Controls ……………………………………………..47
52. Operating Levers ……………………………………………………………………………..48
53. Loader Controls …………………………………………………………………………..48
54. Loader Shovel …………………………………………………………………………….49
55. Stabiliser Controls ……………………………………………………………………….52
56. Backhoe Controls ………………………………………………………………………..54
57. Safety Equipment …………………………………………………………………………….61
58. Boom and Slew Locks ………………………………………………………………….61
59. Stabiliser Travel Locks ………………………………………………………………….63
60. Warning Beacon ………………………………………………………………………….64
61. Before Starting The Engine ……………………………………………………………….65
62. Starting The Engine ………………………………………………………………………….67
63. Preparing The Machine For Travel ……………………………………………………..69
64. Backhoe Attachments ………………………………………………………………….69
65. Tucked In Travel Position ……………………………………………………………..69
66. Central Protruding Travel Position ………………………………………………….70
67. Road Travel Position ……………………………………………………………………70
68. Site Travelling Position …………………………………………………………………73
69. Testing The Park Brake …………………………………………………………………….74
70. Getting The Machine Moving ……………………………………………………………..75
71. Operating Practices ……………………………………………………………………..75
72. Stopping and Parking the Machine ……………………………………………………..78
73. Working With The Machine ……………………………………………………………….80
74. Using The Attachments And Site Safety …………………………………………80
75. Working With The Loader ……………………………………………………………..82
76. Working With The Backhoe …………………………………………………………..84
77. Operating In Low And High Temperatures …………………………………………..95
78. Low Temperatures ……………………………………………………………………….95
79. High Temperatures ………………………………………………………………………95
80. Moving A Disabled Machine ………………………………………………………………96
81. Transporting The Machine …………………………………………………………………97
82. Storage …………………………………………………………………………………………..99
83. Storing the Machine ……………………………………………………………………..99
84. Routine Maintenance
85. Service Requirements …………………………………………………………………….101
86. Introduction ……………………………………………………………………………….101
87. Owner-Operator Support …………………………………………………………….101
88. Service-Maintenance Agreements ……………………………………………….101
89. Initial Service and Inspection (100 Hours) ……………………………………..101
90. Lifting Regulations – Inspections and Tests ……………………………………102
91. Obtaining Replacement Parts ………………………………………………………102
92. Health and Safety …………………………………………………………………………..103
93. Lubricants …………………………………………………………………………………103
94. Battery ……………………………………………………………………………………..105
95. First Aid – Electrolyte ………………………………………………………………….105
96. Service Schedules ………………………………………………………………………….107
97. Introduction ……………………………………………………………………………….107
98. How to Use the Service Schedules ………………………………………………107
99. Pre-start Cold Checks, Service Points and Fluid Levels ………………….108
100. Functional Test and Final Inspection ……………………………………………. 111
101. Fluids, Lubricants and Capacities …………………………………………………….. 113
102. Coolant Mixtures ………………………………………………………………………. 115
103. Cleaning the Machine …………………………………………………………………….. 116
104. Introduction ………………………………………………………………………………. 116
105. Preparing the Machine for Cleaning …………………………………………….. 116
106. Cleaning the Machine ………………………………………………………………… 117
107. Checking for Damage ……………………………………………………………………..120
108. Seat Belt ……………………………………………………………………………………….121
109. Checking the Seat Belt Condition and Security ………………………………121
110. ROPS-FOPS Structure ……………………………………………………………………122
111. Checking The ROPS-FOPS Structure …………………………………………..122
112. Loader Arm Safety Strut ………………………………………………………………….123
113. Installing …………………………………………………………………………………..123
114. Removing …………………………………………………………………………………124
115. Greasing ……………………………………………………………………………………….125
116. Loader Arms ……………………………………………………………………………..125
117. Backhoe and Quickhitch ……………………………………………………………..126
118. Front Axle (2 Wheel Drive Machines) ……………………………………………127
119. Front Axle (4 Wheel Drive Machines) ……………………………………………127
120. Front Axle (All Wheel Drive Machines) ………………………………………….128
121. Rear Axle (All Wheel Drive Machines) ………………………………………….128
122. Extending Dipper ……………………………………………………………………….129
123. Driveshafts ……………………………………………………………………………….129
124. 6 – In – 1 Clamshovel ………………………………………………………………….130
125. Stabilisers (Centremount Machines) …………………………………………….130
126. Loader Quickhitch ……………………………………………………………………..130
127. Power Sideshift …………………………………………………………………………130
128. Kingpost …………………………………………………………………………………..131
129. Knuckle (if fitted) ………………………………………………………………………..131
130. Backhoe Quickhitch (Hydraulic) …………………………………………………..132
131. Access Panels ……………………………………………………………………………….133
132. Engine Cover …………………………………………………………………………….133
133. Front Grille ………………………………………………………………………………..134
134. Brakes ………………………………………………………………………………………….135
135. Park Brake Adjustment ……………………………………………………………….135
136. Checking the Foot Brake Fluid Level ……………………………………………135
137. Electrical System ……………………………………………………………………………136
138. Battery ……………………………………………………………………………………..136
139. Jump Starting The Engine …………………………………………………………..137
140. Fuses ……………………………………………………………………………………….139
141. Link Box Fuses ………………………………………………………………………….141
142. Relays ……………………………………………………………………………………..142
143. Engine ………………………………………………………………………………………….144
144. Checking the Oil Level ……………………………………………………………….144
145. Changing the Oil and Filter ………………………………………………………….144
146. Changing the Air Filter Elements ………………………………………………….147
147. Checking the Coolant …………………………………………………………………148
148. Changing the Coolant …………………………………………………………………149
149. Cleaning the Cab Heater Filter …………………………………………………….150
150. Front End Accessory Drive Belt …………………………………………………..151
151. Fuel System …………………………………………………………………………………..153
152. Types of Fuel …………………………………………………………………………….153
153. Filling the Tank ………………………………………………………………………….154
154. Draining the Water Separator and Engine Fuel Filter ………………………155
155. Changing the Water Separator Filter …………………………………………….155
156. Cleaning Water Sedimenter Pump ……………………………………………….156
157. Changing the Engine Fuel Filter Element ………………………………………157
158. Bleeding the System ………………………………………………………………….158
159. Hydraulic System ……………………………………………………………………………159
160. Checking the Fluid Level …………………………………………………………….159
161. Hydraulic Tank Cap ……………………………………………………………………160
162. Changing the Filter Element ………………………………………………………..160
163. Changing the Suction Strainer ……………………………………………………..162
164. Changing the Pilot Filter Element …………………………………………………163
165. Hydraulic Oil Cooler …………………………………………………………………..164
166. Transmission …………………………………………………………………………………165
167. Checking the Oil Level ……………………………………………………………….165
168. Changing the Oil and Filter ………………………………………………………….165
169. Tyres and Wheels …………………………………………………………………………..167
170. Tyre Inflation ……………………………………………………………………………..167
171. Checking the Wheel Nut Torques …………………………………………………167
172. Axles …………………………………………………………………………………………….168
173. Front and Rear Axle (All Wheel Steer Machines) ……………………………168
174. Front and Rear Axle (Two Wheel Steer Machines) …………………………170
175. Wear Pads …………………………………………………………………………………….172
176. Extradig Dipper Wear Pads …………………………………………………………172
177. Stabiliser Legs (Sideshift Machines Only) ……………………………………..174
178. Windscreen Washer ……………………………………………………………………….175
179. Checking the Level …………………………………………………………………….175
180. Optional Attachments
181. Introduction ……………………………………………………………………………………177
182. Attachments For Your Machine ………………………………………………………..178
183. Attachment Operation ……………………………………………………………………..179
184. Auxiliary Return Hose Options …………………………………………………….179
185. High And Low Flow Attachments ………………………………………………….180
186. Quick Release Couplings ………………………………………………………………..181
187. Connecting and Disconnecting …………………………………………………….181
188. Venting Hydraulic Pressure ……………………………………………………………..183
189. Loader Quickhitch …………………………………………………………………………..184
190. Installing The Quickhitch Carriage ……………………………………………….184
191. Removing The Quickhitch Carriage ……………………………………………..185
192. Installing Loader Quickhitch Attachments ……………………………………..185
193. Removing Loader Quickhitch Attachments ……………………………………187
194. Backhoe Quickhitch (Mechanical Type) …………………………………………….189
195. Installing The Quickhitch …………………………………………………………….189
196. Removing The Quickhitch …………………………………………………………..190
197. Installing Backhoe Quickhitch Attachments ……………………………………190
198. Removing Backhoe Quickhitch Attachments ………………………………….191
199. Backhoe Quickhitch (Hydraulic Type) ………………………………………………..193
200. Installing the Quickhitch ……………………………………………………………..193
201. Removing the Quickhitch ……………………………………………………………194
202. Installing Backhoe Quickhitch Attachments ……………………………………194
203. Removing Backhoe Quickhitch Attachments ………………………………….196
204. Directly Mounted Backhoe Attachments …………………………………………….198
205. Installing Directly Mounted Backhoe Attachments ………………………….198
206. Shovel – Forks Option ……………………………………………………………………..200
207. Safety and Control ……………………………………………………………………..200
208. Preparing the Forks for Use ………………………………………………………..200
209. Preparing For Road Travel ………………………………………………………….201
210. Preparing For Site Travel ……………………………………………………………201
211. Adjust The Fork Spacing …………………………………………………………….201
212. Daily Maintenance ……………………………………………………………………..201
213. Tool Carrier And Forks Option ………………………………………………………….202
214. Safety and Control ……………………………………………………………………..202
215. Preparing the Forks for Use ………………………………………………………..202
216. Adjust the Fork Spacing ……………………………………………………………..203
217. Preparing for Road Travel …………………………………………………………..203
218. Preparing for Site Travel ……………………………………………………………..203
219. Preparing for Shovel Operation ……………………………………………………203
220. Daily Maintenance ……………………………………………………………………..203
221. Hydraulic Tool Circuit (H.T.C) …………………………………………………………..204
222. Connecting the Hand Held Tool ……………………………………………………204
223. Operating The Tool …………………………………………………………………….205
224. Disconnecting the Hand Held Tool ……………………………………………….205
225. Side Tip Shovel ……………………………………………………………………………..206
226. Safety Decals ……………………………………………………………………………206
227. Safety and Control ……………………………………………………………………..207
228. Side Tip Operation ……………………………………………………………………..207
229. Daily Maintenance ……………………………………………………………………..209
230. Specifications
231. Lifting (Craning) And Safe Working Loads ………………………………………… 211
232. Lifting Regulations …………………………………………………………………….. 211
233. Safe Working Loads ………………………………………………………………….. 211
234. Safe Working Loads – Forks ………………………………………………………..212
235. Safe Working Loads – Craning …………………………………………………….213
236. Backhoe Bucket Weights And Dimensions ………………………………………..215
237. General Purpose Buckets (Standard Profile) …………………………………215
238. General Purpose Buckets (Deep Profile) ………………………………………215
239. Grading Buckets ………………………………………………………………………..215
240. Jaw Bucket ……………………………………………………………………………….215
241. Tapered Ditching Buckets ……………………………………………………………216
242. Excavator Quick Hitch ………………………………………………………………..216
243. Static Dimensions …………………………………………………………………………..217
244. 3CX Machines …………………………………………………………………………..217
245. 3CX Super Machines …………………………………………………………………218
246. 4CX Machines …………………………………………………………………………..219
247. Hydraulic Hose Burst Pressures ……………………………………………………….220
248. Noise Data …………………………………………………………………………………….221
249. Vibration Data ………………………………………………………………………………..222
250. Introduction ……………………………………………………………………………….222
251. 4CX, 3CX Super ………………………………………………………………………..223
252. 3CX …………………………………………………………………………………………224
253. Tyre Sizes And Pressures ……………………………………………………………….225
254. Warranty Information
255. Machine Service Record Sheet ………………………………………………………..229
256. Registration Information ………………………………………………………………….231

Rate this product