JCB 3CX, 4CX Backhoe Loader Operator Manual 9801-9220

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JCB 3CX, 4CX Backhoe Loader Operator Manual 9801-9220

$20.00

Type Of Manual: Operator Manual
ManualID: 9801-9220
Number of Pages: 244
Size: 35.7MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 3CX, 4CX Backhoe Loader

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Units of Measurement ……………………………………………………………………1
10. Left Side, Right Side ………………………………………………………………………1
11. Using the Machine …………………………………………………………………………1
12. Cab-Canopy …………………………………………………………………………………2
13. Cross References ………………………………………………………………………….2
14. Machine Description …………………………………………………………………………..3
15. The JCB Backhoe Loader ………………………………………………………………3
16. Component List …………………………………………………………………………….3
17. Safety Check List ……………………………………………………………………………….4
18. Safety – Yours and Others ………………………………………………………………4
19. General Safety ……………………………………………………………………………..4
20. Operating Safety …………………………………………………………………………..6
21. Maintenance Safety ……………………………………………………………………….7
22. Safety Decals ………………………………………………………………………………….10
23. Safety Decal Recognition …………………………………………………………….. 11
24. Identifying Your Machine …………………………………………………………………..12
25. Machine Identification Plate ………………………………………………………….12
26. Typical Vehicle Identification Number (VIN) …………………………………….12
27. Component Identification Plates …………………………………………………….12
28. Transmission Identification Numbers ……………………………………………..13
29. Rops-Fops Certification Plate ………………………………………………………..14
30. Machine Security ……………………………………………………………………………..15
31. JCB Plantguard …………………………………………………………………………..15
32. Operation
33. Introduction ……………………………………………………………………………………..17
34. Before Entering the Cab ……………………………………………………………………18
35. Entering and Leaving the Cab ……………………………………………………………19
36. Doors and Windows …………………………………………………………………………20
37. Opening and Closing the Doors …………………………………………………….20
38. Opening and Closing the Side Windows …………………………………………20
39. Opening and Closing the Rear Window ………………………………………….21
40. Seat Controls …………………………………………………………………………………..22
41. Electrical Options ………………………………………………………………………..23
42. Seat Belt …………………………………………………………………………………………24
43. Inertia Reel Seat Belt …………………………………………………………………..24
44. Cab Layout ……………………………………………………………………………………..25
45. Drive Controls, Switches and Instruments ……………………………………………26
46. Drive Controls ……………………………………………………………………………..26
47. Switches …………………………………………………………………………………….30
48. Instruments …………………………………………………………………………………37
49. TorqueLock …………………………………………………………………………………40
50. Extreme Cold Climate Heater Switch (Optional) ………………………………41
51. Air Conditioning and Heater Controls ……………………………………………..47
52. Operating Levers ……………………………………………………………………………..48
53. Loader Controls …………………………………………………………………………..48
54. Hydraulic Speed Control ……………………………………………………………….48
55. Loader Shovel …………………………………………………………………………….49
56. Stabiliser Controls ……………………………………………………………………….52
57. Backhoe Controls ………………………………………………………………………..54
58. Safety Equipment …………………………………………………………………………….64
59. Boom and Slew Locks ………………………………………………………………….64
60. Control Lever Locks (If Fitted) ……………………………………………………….66
61. Stabiliser Travel Locks ………………………………………………………………….67
62. Warning Beacon ………………………………………………………………………….68
63. Before Starting The Engine ……………………………………………………………….69
64. Starting The Engine ………………………………………………………………………….71
65. Preparing The Machine For Travel ……………………………………………………..73
66. Backhoe Attachments ………………………………………………………………….73
67. Tucked In Travel Position ……………………………………………………………..73
68. Central Protruding Travel Position ………………………………………………….74
69. Road Travel Position ……………………………………………………………………74
70. Site Travelling Position …………………………………………………………………76
71. Testing The Park Brake …………………………………………………………………….78
72. Getting The Machine Moving ……………………………………………………………..79
73. Operating Practices ……………………………………………………………………..79
74. Stopping and Parking the Machine ……………………………………………………..82
75. Working With The Machine ……………………………………………………………….84
76. Using The Attachments And Site Safety …………………………………………84
77. Working With The Loader ……………………………………………………………..86
78. Working With The Backhoe …………………………………………………………..88
79. Operating In Low And High Temperatures …………………………………………..98
80. Low Temperatures ……………………………………………………………………….98
81. High Temperatures ………………………………………………………………………98
82. Moving A Disabled Machine ………………………………………………………………99
83. Transporting The Machine ……………………………………………………………….100
84. Storage …………………………………………………………………………………………102
85. Storing the Machine ……………………………………………………………………102
86. Routine Maintenance
87. Service Requirements …………………………………………………………………….103
88. Introduction ……………………………………………………………………………….103
89. Owner-Operator Support …………………………………………………………….103
90. Service-Maintenance Agreements ……………………………………………….103
91. Initial Service and Inspection (100 Hours) ……………………………………..103
92. Lifting Regulations – Inspections and Tests ……………………………………104
93. Obtaining Replacement Parts ………………………………………………………104
94. Health and Safety …………………………………………………………………………..105
95. Lubricants …………………………………………………………………………………105
96. Battery ……………………………………………………………………………………..107
97. First Aid – Electrolyte ………………………………………………………………….107
98. Service Schedules ………………………………………………………………………….109
99. Introduction ……………………………………………………………………………….109
100. How to Use the Service Schedules ………………………………………………109
101. Pre-start Cold Checks, Service Points and Fluid Levels …………………. 110
102. Functional Test and Final Inspection ……………………………………………. 113
103. Fluids, Lubricants and Capacities …………………………………………………….. 115
104. Coolant Mixtures ………………………………………………………………………. 117
105. Cleaning the Machine …………………………………………………………………….. 118
106. Introduction ………………………………………………………………………………. 118
107. Preparing the Machine for Cleaning …………………………………………….. 118
108. Cleaning the Machine ………………………………………………………………… 119
109. Checking for Damage ……………………………………………………………………..122
110. Seat Belt ……………………………………………………………………………………….123
111. Checking the Seat Belt Condition and Security ………………………………123
112. ROPS-FOPS Structure ……………………………………………………………………124
113. Checking The ROPS-FOPS Structure …………………………………………..124
114. Loader Arm Safety Strut ………………………………………………………………….125
115. Installing …………………………………………………………………………………..125
116. Removing …………………………………………………………………………………126
117. Greasing ……………………………………………………………………………………….127
118. Loader Arms ……………………………………………………………………………..127
119. Backhoe and Quickhitch ……………………………………………………………..128
120. Front Axle (2 Wheel Drive Machines) ……………………………………………129
121. Front Axle (4 Wheel Drive Machines) ……………………………………………129
122. Front Axle (All Wheel Drive Machines) ………………………………………….130
123. Rear Axle (All Wheel Drive Machines) ………………………………………….130
124. Extending Dipper ……………………………………………………………………….131
125. Driveshafts ……………………………………………………………………………….131
126. 6 – In – 1 Clamshovel ………………………………………………………………….132
127. Stabilisers (Centremount Machines) …………………………………………….132
128. Loader Quickhitch ……………………………………………………………………..132
129. Power Sideshift …………………………………………………………………………132
130. Kingpost …………………………………………………………………………………..133
131. Knuckle (if fitted) ………………………………………………………………………..133
132. Backhoe Quickhitch (Hydraulic) …………………………………………………..134
133. Access Panels ……………………………………………………………………………….135
134. Engine Cover …………………………………………………………………………….135
135. Front Grille ………………………………………………………………………………..136
136. Brakes ………………………………………………………………………………………….137
137. Park Brake Adjustment ……………………………………………………………….137
138. Checking the Foot Brake Fluid Level ……………………………………………137
139. Electrical System ……………………………………………………………………………138
140. Battery ……………………………………………………………………………………..138
141. Jump Starting The Engine …………………………………………………………..139
142. Fuses ……………………………………………………………………………………….141
143. Link Box Fuses ………………………………………………………………………….142
144. Relays ……………………………………………………………………………………..143
145. Engine ………………………………………………………………………………………….144
146. Checking the Oil Level ……………………………………………………………….144
147. Changing the Oil and Filter ………………………………………………………….144
148. Changing the Air Filter Elements ………………………………………………….147
149. Checking the Coolant …………………………………………………………………148
150. Changing the Coolant …………………………………………………………………149
151. Cleaning the Cab Heater Filter …………………………………………………….150
152. Front End Accessory Drive Belt …………………………………………………..151
153. Fuel System …………………………………………………………………………………..153
154. Types of Fuel …………………………………………………………………………….153
155. Filling the Tank ………………………………………………………………………….154
156. Draining the Water Separator and Engine Fuel Filter ………………………155
157. Changing the Water Separator Filter …………………………………………….156
158. Cleaning Water Sedimenter Pump ……………………………………………….157
159. Changing the Engine Fuel Filter Element ………………………………………158
160. Bleeding the System ………………………………………………………………….159
161. Hydraulic System ……………………………………………………………………………160
162. Checking the Fluid Level …………………………………………………………….160
163. Hydraulic Tank Cap ……………………………………………………………………161
164. Changing the Filter Element ………………………………………………………..161
165. Changing the Suction Strainer ……………………………………………………..163
166. Hydraulic Oil Cooler …………………………………………………………………..164
167. Hose Burst Protection Valve (if fitted) ………………………………………………..165
168. Checking Hose Burst Protection Valve ………………………………………….165
169. Lowering a Load ………………………………………………………………………..165
170. Transmission …………………………………………………………………………………167
171. Checking the Synchro Shuttle Oil Level ………………………………………..167
172. Changing the Synchro Shuttle Oil and Filter ………………………………….167
173. Checking the Powershift Transmission Oil Level ……………………………169
174. Changing the Powershift Oil and Filter ………………………………………….169
175. Tyres and Wheels …………………………………………………………………………..171
176. Tyre Inflation ……………………………………………………………………………..171
177. Checking the Wheel Nut Torques …………………………………………………171
178. Axles …………………………………………………………………………………………….172
179. Front and Rear Axle (All Wheel Steer Machines) ……………………………172
180. Front and Rear Axle (Two Wheel Steer Machines) …………………………174
181. Wear Pads …………………………………………………………………………………….176
182. Extradig Dipper Wear Pads …………………………………………………………176
183. Stabiliser Legs (Sideshift Machines Only) ……………………………………..178
184. Windscreen Washer ……………………………………………………………………….179
185. Checking the Level …………………………………………………………………….179
186. Optional Attachments
187. Introduction ……………………………………………………………………………………181
188. Attachments For Your Machine ………………………………………………………..182
189. Attachment Operation ……………………………………………………………………..183
190. Auxiliary Return Hose Options …………………………………………………….183
191. High And Low Flow Attachments ………………………………………………….184
192. Operating High Flow Attachments With Extending Dipper ……………….185
193. Quick Release Couplings ………………………………………………………………..186
194. Connecting and Disconnecting …………………………………………………….186
195. Venting Hydraulic Pressure ……………………………………………………………..188
196. Loader Quickhitch …………………………………………………………………………..189
197. Installing The Quickhitch Carriage ……………………………………………….189
198. Removing The Quickhitch Carriage ……………………………………………..190
199. Installing Loader Quickhitch Attachments ……………………………………..190
200. Removing Loader Quickhitch Attachments ……………………………………192
201. Backhoe Quickhitch (Mechanical Type) …………………………………………….194
202. Installing The Quickhitch …………………………………………………………….194
203. Removing The Quickhitch …………………………………………………………..195
204. Installing Backhoe Quickhitch Attachments ……………………………………195
205. Removing Backhoe Quickhitch Attachments ………………………………….196
206. Backhoe Quickhitch (Hydraulic Type) ………………………………………………..198
207. Installing the Quickhitch ……………………………………………………………..198
208. Removing the Quickhitch ……………………………………………………………199
209. Installing Backhoe Quickhitch Attachments ……………………………………199
210. Removing Backhoe Quickhitch Attachments ………………………………….201
211. Directly Mounted Backhoe Attachments …………………………………………….203
212. Installing Directly Mounted Backhoe Attachments ………………………….203
213. Shovel – Forks Option ……………………………………………………………………..205
214. Safety and Control ……………………………………………………………………..205
215. Preparing the Forks for Use ………………………………………………………..205
216. Preparing For Road Travel ………………………………………………………….206
217. Preparing For Site Travel ……………………………………………………………206
218. Adjust The Fork Spacing …………………………………………………………….206
219. Daily Maintenance ……………………………………………………………………..206
220. Tool Carrier And Forks Option ………………………………………………………….207
221. Safety and Control ……………………………………………………………………..207
222. Preparing the Forks for Use ………………………………………………………..207
223. Adjust the Fork Spacing ……………………………………………………………..208
224. Preparing for Road Travel …………………………………………………………..208
225. Preparing for Site Travel ……………………………………………………………..208
226. Preparing for Shovel Operation ……………………………………………………208
227. Daily Maintenance ……………………………………………………………………..208
228. Hydraulic Tool Circuit (H.T.C) …………………………………………………………..209
229. Connecting the Hand Held Tool ……………………………………………………209
230. Operating The Tool …………………………………………………………………….210
231. Disconnecting the Hand Held Tool ……………………………………………….210
232. Side Tip Shovel …………………………………………………………………………….. 211
233. Safety Decals …………………………………………………………………………… 211
234. Safety and Control ……………………………………………………………………..212
235. Side Tip Operation ……………………………………………………………………..212
236. Daily Maintenance ……………………………………………………………………..214
237. Specifications
238. Lifting (Craning) And Safe Working Loads …………………………………………215
239. Introduction ……………………………………………………………………………….215
240. Safe Working Loads …………………………………………………………………..215
241. Safe Working Loads – Forks ………………………………………………………..216
242. Safe Working Loads – Craning …………………………………………………….217
243. Backhoe Bucket Weights And Dimensions ………………………………………..219
244. General Purpose Buckets (Standard Profile) …………………………………219
245. General Purpose Buckets (Deep Profile) ………………………………………219
246. Grading Buckets ………………………………………………………………………..219
247. Jaw Bucket ……………………………………………………………………………….219
248. Tapered Ditching Buckets ……………………………………………………………220
249. Excavator Quick Hitch ………………………………………………………………..220
250. Static Dimensions …………………………………………………………………………..221
251. 3CX Machines …………………………………………………………………………..221
252. 3CX Super Machines …………………………………………………………………222
253. 4CX Machines …………………………………………………………………………..223
254. Hydraulic Hose Burst Pressures ……………………………………………………….224
255. Noise Data …………………………………………………………………………………….225
256. Vibration Data ………………………………………………………………………………..226
257. Introduction ……………………………………………………………………………….226
258. 4CX, 3CX Super ………………………………………………………………………..227
259. 3CX …………………………………………………………………………………………228
260. Tyre Sizes And Pressures ……………………………………………………………….229
261. Warranty Information
262. Machine Service Record Sheet ………………………………………………………..233
263. Registration Information ………………………………………………………………….235

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