JCB 3CX, 4CX Backhoe Loader Operator Manual 9811-1720

JCB 3CX, 4CX Backhoe Loader Operator Manual 9811-1720 - Image 2

JCB 3CX, 4CX Backhoe Loader Operator Manual 9811-1720 - Image 3

JCB 3CX, 4CX Backhoe Loader Operator Manual 9811-1720 - Image 4

JCB 3CX, 4CX Backhoe Loader Operator Manual 9811-1720 - Image 5

jcb 3cx 4cx backhoe loader operator manual 9811 1720 2

jcb 3cx 4cx backhoe loader operator manual 9811 1720 3

JCB 3CX, 4CX Backhoe Loader Operator Manual 9811-1720

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-1720
Number of Pages: 250
Size: 14.9MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 3CX, 4CX Backhoe Loader

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Units of Measurement ……………………………………………………………………1
10. Left Side, Right Side ………………………………………………………………………1
11. Using the Machine …………………………………………………………………………1
12. Cab-Canopy …………………………………………………………………………………2
13. Cross References ………………………………………………………………………….2
14. Machine Description …………………………………………………………………………..3
15. The JCB Backhoe Loader ………………………………………………………………3
16. Component List …………………………………………………………………………….3
17. Safety Check List ……………………………………………………………………………….4
18. Safety – Yours and Others ………………………………………………………………4
19. General Safety ……………………………………………………………………………..4
20. Operating Safety …………………………………………………………………………..6
21. Maintenance Safety ……………………………………………………………………….9
22. Safety Decals ………………………………………………………………………………….14
23. Introduction …………………………………………………………………………………14
24. Safety Decal Recognition ……………………………………………………………..15
25. Identifying Your Machine …………………………………………………………………..16
26. Machine Identification Plate ………………………………………………………….16
27. Typical Product Identification Number (PIN) ……………………………………16
28. Component Identification Plates …………………………………………………….17
29. Transmission Identification Numbers ……………………………………………..18
30. Rops-Fops Certification Plate ………………………………………………………..19
31. Machine Security ……………………………………………………………………………..20
32. Introduction …………………………………………………………………………………20
33. JCB Plantguard …………………………………………………………………………..20
34. Construction Equipment Security And Registration Scheme (CESAR) .20
35. Operation
36. Introduction ……………………………………………………………………………………..21
37. Before Entering the Cab ……………………………………………………………………22
38. Entering and Leaving the Cab ……………………………………………………………23
39. Doors and Windows …………………………………………………………………………24
40. Opening and Closing the Doors …………………………………………………….24
41. Opening and Closing the Side Windows …………………………………………24
42. Opening and Closing the Rear Window ………………………………………….25
43. Seat Controls …………………………………………………………………………………..26
44. Introduction …………………………………………………………………………………26
45. Standard Seat ……………………………………………………………………………..26
46. Electrical Options ………………………………………………………………………..28
47. Seat Belt …………………………………………………………………………………………29
48. Inertia Reel Seat Belt …………………………………………………………………..29
49. Cab Layout ……………………………………………………………………………………..30
50. Drive Controls, Switches and Instruments ……………………………………………31
51. Drive Controls ……………………………………………………………………………..31
52. Switches …………………………………………………………………………………….35
53. Instruments …………………………………………………………………………………42
54. TorqueLock …………………………………………………………………………………45
55. Extreme Cold Climate Heater Switch (Optional) ………………………………46
56. Air Conditioning and Heater Controls ……………………………………………..50
57. Operating Levers ……………………………………………………………………………..51
58. Loader Controls …………………………………………………………………………..51
59. Hydraulic Speed Control ……………………………………………………………….51
60. Loader Shovel …………………………………………………………………………….52
61. Stabiliser Controls ……………………………………………………………………….55
62. Backhoe Controls ………………………………………………………………………..57
63. Safety Equipment …………………………………………………………………………….67
64. Boom and Slew Locks ………………………………………………………………….67
65. Control Lever Locks (If Fitted) ……………………………………………………….69
66. Stabiliser Travel Locks ………………………………………………………………….70
67. Warning Beacon ………………………………………………………………………….71
68. Before Starting The Engine ……………………………………………………………….72
69. Starting The Engine ………………………………………………………………………….74
70. Preparing The Machine For Travel ……………………………………………………..76
71. Backhoe Attachments ………………………………………………………………….76
72. Tucked In Travel Position ……………………………………………………………..76
73. Central Protruding Travel Position ………………………………………………….77
74. Road Travel Position ……………………………………………………………………77
75. Site Travelling Position …………………………………………………………………79
76. Testing The Park Brake …………………………………………………………………….81
77. Getting The Machine Moving ……………………………………………………………..82
78. Operating Practices ……………………………………………………………………..82
79. Stopping and Parking the Machine ……………………………………………………..85
80. Working With The Machine ……………………………………………………………….87
81. Using The Attachments And Site Safety …………………………………………87
82. Working With The Loader ……………………………………………………………..89
83. Working With The Backhoe …………………………………………………………..91
84. Operating In Low And High Temperatures …………………………………………101
85. Low Temperatures ……………………………………………………………………..101
86. High Temperatures …………………………………………………………………….101
87. Moving A Disabled Machine …………………………………………………………….102
88. Transporting The Machine ……………………………………………………………….103
89. Storage …………………………………………………………………………………………105
90. Storing the Machine ……………………………………………………………………105
91. Routine Maintenance
92. Service Requirements …………………………………………………………………….107
93. Introduction ……………………………………………………………………………….107
94. Owner-Operator Support …………………………………………………………….107
95. Service-Maintenance Agreements ……………………………………………….107
96. Initial Service and Inspection (100 Hours) ……………………………………..107
97. Lifting Regulations – Inspections and Tests ……………………………………108
98. Obtaining Replacement Parts ………………………………………………………108
99. Health and Safety …………………………………………………………………………..109
100. Lubricants …………………………………………………………………………………109
101. Battery …………………………………………………………………………………….. 111
102. First Aid – Electrolyte …………………………………………………………………. 111
103. Service Schedules …………………………………………………………………………. 113
104. Introduction ………………………………………………………………………………. 113
105. How to Use the Service Schedules ……………………………………………… 113
106. Pre-start Cold Checks, Service Points and Fluid Levels …………………. 114
107. Functional Test and Final Inspection ……………………………………………. 117
108. Fluids, Lubricants and Capacities …………………………………………………….. 119
109. Coolant Mixtures ……………………………………………………………………….121
110. Cleaning the Machine ……………………………………………………………………..122
111. Introduction ……………………………………………………………………………….122
112. Preparing the Machine for Cleaning ……………………………………………..122
113. Cleaning the Machine …………………………………………………………………123
114. Checking for Damage ……………………………………………………………………..126
115. Seat Belt ……………………………………………………………………………………….127
116. Checking the Seat Belt Condition and Security ………………………………127
117. ROPS-FOPS Structure ……………………………………………………………………128
118. Checking The ROPS-FOPS Structure …………………………………………..128
119. Loader Arm Safety Strut ………………………………………………………………….129
120. Installing …………………………………………………………………………………..129
121. Removing …………………………………………………………………………………130
122. Greasing ……………………………………………………………………………………….131
123. Loader Arms ……………………………………………………………………………..131
124. Backhoe and Quickhitch ……………………………………………………………..132
125. Front Axle (2 Wheel Drive Machines) ……………………………………………133
126. Front Axle (4 Wheel Drive Machines) ……………………………………………133
127. Front Axle (All Wheel Drive Machines) ………………………………………….134
128. Rear Axle (All Wheel Drive Machines) ………………………………………….134
129. Extending Dipper ……………………………………………………………………….135
130. Driveshafts ……………………………………………………………………………….135
131. 6 – In – 1 Clamshovel ………………………………………………………………….136
132. Stabilisers (Centremount Machines) …………………………………………….136
133. Loader Quickhitch ……………………………………………………………………..136
134. Power Sideshift …………………………………………………………………………136
135. Kingpost …………………………………………………………………………………..137
136. Knuckle (if fitted) ………………………………………………………………………..137
137. Backhoe Quickhitch (Hydraulic) …………………………………………………..138
138. Access Panels ……………………………………………………………………………….139
139. Engine Cover …………………………………………………………………………….139
140. Front Grille ………………………………………………………………………………..140
141. Cab Heater Filter ……………………………………………………………………………141
142. Cleaning the Cab Heater Filter …………………………………………………….141
143. Brakes ………………………………………………………………………………………….142
144. Park Brake Adjustment ……………………………………………………………….142
145. Checking the Foot Brake Fluid Level ……………………………………………142
146. Electrical System ……………………………………………………………………………143
147. Battery ……………………………………………………………………………………..143
148. Jump Starting The Engine …………………………………………………………..144
149. Fuses ……………………………………………………………………………………….146
150. Link Box Fuses ………………………………………………………………………….147
151. Relays ……………………………………………………………………………………..148
152. Engine ………………………………………………………………………………………….149
153. Checking the Oil Level ……………………………………………………………….149
154. Changing the Oil and Filter ………………………………………………………….149
155. Changing the Air Filter Elements ………………………………………………….152
156. Checking the Coolant …………………………………………………………………153
157. Changing the Coolant …………………………………………………………………154
158. Front End Accessory Drive Belt …………………………………………………..155
159. Fuel System …………………………………………………………………………………..157
160. Types of Fuel …………………………………………………………………………….157
161. Filling the Tank ………………………………………………………………………….158
162. Draining the Water Separator and Engine Fuel Filter ………………………159
163. Changing the Water Separator Filter …………………………………………….160
164. Cleaning Water Sedimenter Pump ……………………………………………….161
165. Changing the Engine Fuel Filter Element ………………………………………162
166. Bleeding the System ………………………………………………………………….163
167. Hydraulic System ……………………………………………………………………………164
168. Checking the Fluid Level …………………………………………………………….164
169. Hydraulic Tank Cap ……………………………………………………………………165
170. Changing the Filter Element ………………………………………………………..165
171. Changing the Suction Strainer ……………………………………………………..167
172. Hydraulic Oil Cooler …………………………………………………………………..168
173. Hose Burst Protection Valve (if fitted) ………………………………………………..169
174. Checking Hose Burst Protection Valve ………………………………………….169
175. Lowering a Load ………………………………………………………………………..169
176. Transmission …………………………………………………………………………………171
177. Checking the Synchro Shuttle Oil Level ………………………………………..171
178. Changing the Synchro Shuttle Oil and Filter ………………………………….171
179. Checking the Powershift Transmission Oil Level ……………………………173
180. Changing the Powershift Oil and Filter ………………………………………….173
181. Tyres and Wheels …………………………………………………………………………..175
182. Tyre Inflation ……………………………………………………………………………..175
183. Checking the Wheel Nut Torques …………………………………………………175
184. Axles …………………………………………………………………………………………….176
185. Front and Rear Axle (All Wheel Steer Machines) ……………………………176
186. Front and Rear Axle (Two Wheel Steer Machines) …………………………178
187. Wear Pads …………………………………………………………………………………….180
188. Extradig Dipper Wear Pads …………………………………………………………180
189. Stabiliser Legs (Sideshift Machines Only) ……………………………………..182
190. Windscreen Washer ……………………………………………………………………….183
191. Checking the Level …………………………………………………………………….183
192. Optional Attachments
193. Introduction ……………………………………………………………………………………185
194. Attachments For Your Machine ………………………………………………………..186
195. Quick Release Couplings ………………………………………………………………..187
196. Connecting and Disconnecting …………………………………………………….187
197. Venting Hydraulic Pressure ……………………………………………………………..189
198. Loader Quickhitch …………………………………………………………………………..190
199. Installing The Quickhitch Carriage ……………………………………………….190
200. Removing The Quickhitch Carriage ……………………………………………..191
201. Installing Loader Quickhitch Attachments ……………………………………..191
202. Removing Loader Quickhitch Attachments ……………………………………193
203. Backhoe Quickhitch (Mechanical Type) …………………………………………….195
204. Installing The Quickhitch …………………………………………………………….195
205. Removing The Quickhitch …………………………………………………………..196
206. Installing Backhoe Quickhitch Attachments ……………………………………196
207. Removing Backhoe Quickhitch Attachments ………………………………….197
208. Backhoe Quickhitch (Hydraulic Type) ………………………………………………..199
209. Installing the Quickhitch ……………………………………………………………..199
210. Removing the Quickhitch ……………………………………………………………200
211. Installing Backhoe Quickhitch Attachments ……………………………………200
212. Removing Backhoe Quickhitch Attachments ………………………………….202
213. Directly Mounted Backhoe Attachments …………………………………………….204
214. Installing Directly Mounted Backhoe Attachments ………………………….204
215. Shovel – Forks Option ……………………………………………………………………..206
216. Safety and Control ……………………………………………………………………..206
217. Preparing the Forks for Use ………………………………………………………..206
218. Preparing For Road Travel ………………………………………………………….207
219. Preparing For Site Travel ……………………………………………………………207
220. Adjust The Fork Spacing …………………………………………………………….207
221. Daily Maintenance ……………………………………………………………………..207
222. Tool Carrier And Forks Option ………………………………………………………….208
223. Safety and Control ……………………………………………………………………..208
224. Preparing the Forks for Use ………………………………………………………..208
225. Adjust the Fork Spacing ……………………………………………………………..209
226. Preparing for Road Travel …………………………………………………………..209
227. Preparing for Site Travel ……………………………………………………………..209
228. Preparing for Shovel Operation ……………………………………………………209
229. Daily Maintenance ……………………………………………………………………..209
230. Hammer Operation …………………………………………………………………………210
231. Operation ………………………………………………………………………………….210
232. Hydraulic Tool Circuit (H.T.C) …………………………………………………………..212
233. Connecting the Hand Held Tool ……………………………………………………212
234. Operating The Tool …………………………………………………………………….213
235. Disconnecting the Hand Held Tool ……………………………………………….213
236. Side Tip Shovel ……………………………………………………………………………..214
237. Safety Decals ……………………………………………………………………………214
238. Safety and Control ……………………………………………………………………..215
239. Side Tip Operation ……………………………………………………………………..215
240. Daily Maintenance ……………………………………………………………………..217
241. Specifications
242. Lifting (Craning) And Safe Working Loads …………………………………………219
243. Introduction ……………………………………………………………………………….219
244. Safe Working Loads …………………………………………………………………..219
245. Safe Working Loads – Forks ………………………………………………………..220
246. Safe Working Loads – Craning …………………………………………………….221
247. Backhoe Bucket Weights And Dimensions ………………………………………..223
248. General Purpose Buckets (Standard Profile) …………………………………223
249. General Purpose Buckets (Deep Profile) ………………………………………223
250. Grading Buckets ………………………………………………………………………..223
251. Jaw Bucket ……………………………………………………………………………….223
252. Tapered Ditching Buckets ……………………………………………………………224
253. Excavator Quick Hitch ………………………………………………………………..224
254. Static Dimensions …………………………………………………………………………..225
255. 3CX Machines …………………………………………………………………………..225
256. 3CX Super Machines …………………………………………………………………226
257. 4CX Machines …………………………………………………………………………..227
258. Hydraulic Hose Burst Pressures ……………………………………………………….228
259. Noise Data …………………………………………………………………………………….229
260. Vibration Data ………………………………………………………………………………..230
261. Introduction ……………………………………………………………………………….230
262. 4CX, 3CX Super ………………………………………………………………………..231
263. 3CX …………………………………………………………………………………………232
264. Tyre Sizes And Pressures ……………………………………………………………….233
265. Warranty Information
266. Machine Service Record Sheet ………………………………………………………..237
267. Registration Information ………………………………………………………………….239

Rate this product