JCB 3CX, 4CX Backhoe Loader Operator Manual 9811-2350

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JCB 3CX, 4CX Backhoe Loader Operator Manual 9811-2350

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-2350
Number of Pages: 294
Size: 19.0MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 3CX, 4CX Backhoe Loader

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Units of Measurement ……………………………………………………………………1
10. Left Side, Right Side ………………………………………………………………………1
11. Using the Machine …………………………………………………………………………1
12. Cab-Canopy …………………………………………………………………………………2
13. Cross References ………………………………………………………………………….2
14. Machine Description …………………………………………………………………………..3
15. The JCB Backhoe Loader ………………………………………………………………3
16. Component List …………………………………………………………………………….3
17. Safety Check List ……………………………………………………………………………….4
18. Safety – Yours and Others ………………………………………………………………4
19. General Safety ……………………………………………………………………………..4
20. Operating Safety …………………………………………………………………………..6
21. Maintenance Safety ……………………………………………………………………….9
22. Safety Decals ………………………………………………………………………………….15
23. Introduction …………………………………………………………………………………15
24. Safety Decal Recognition ……………………………………………………………..16
25. Identifying Your Machine …………………………………………………………………..18
26. Machine Identification Plate ………………………………………………………….18
27. Typical Product Identification Number (PIN) ……………………………………18
28. Component Identification Plates …………………………………………………….19
29. Transmission Identification Numbers ……………………………………………..20
30. Rops-Fops Certification Plate ………………………………………………………..21
31. Machine Security ……………………………………………………………………………..22
32. Introduction …………………………………………………………………………………22
33. JCB Plantguard …………………………………………………………………………..22
34. Construction Equipment Security And Registration Scheme (CESAR) .22
35. Operation
36. Introduction ……………………………………………………………………………………..23
37. Before Entering the Cab ……………………………………………………………………24
38. Entering and Leaving the Cab ……………………………………………………………25
39. Doors and Windows …………………………………………………………………………26
40. Opening and Closing the Doors …………………………………………………….26
41. Opening and Closing the Side Windows …………………………………………26
42. Opening and Closing the Rear Window ………………………………………….27
43. Seat Controls …………………………………………………………………………………..28
44. Introduction …………………………………………………………………………………28
45. Standard Seat ……………………………………………………………………………..28
46. Electrical Options ………………………………………………………………………..30
47. Seat Belt …………………………………………………………………………………………31
48. Inertia Reel Seat Belt …………………………………………………………………..31
49. Cab Layout (Manual Controls) ……………………………………………………………32
50. Component Key …………………………………………………………………………..32
51. Cab Layout (‘Easy Controls’) ……………………………………………………………..33
52. Component Key …………………………………………………………………………..33
53. Drive Controls, Switches and Instruments ……………………………………………34
54. Drive Controls ……………………………………………………………………………..34
55. Switches …………………………………………………………………………………….41
56. Instruments …………………………………………………………………………………46
57. Torque Lock ………………………………………………………………………………..49
58. Extreme Cold Climate Heater Switch (Optional) ………………………………50
59. Air Conditioning and Heater Controls ……………………………………………..54
60. Operating Levers (Manual Controls) …………………………………………………..55
61. Loader Controls …………………………………………………………………………..55
62. Hydraulic Speed Control ……………………………………………………………….55
63. Loader Shovel …………………………………………………………………………….56
64. Stabiliser Controls ……………………………………………………………………….59
65. Backhoe Controls ………………………………………………………………………..61
66. Operating Levers (‘Easy Controls’) ……………………………………………………..71
67. Loader Controls …………………………………………………………………………..71
68. Hydraulic Speed Control ……………………………………………………………….71
69. Loader Shovel …………………………………………………………………………….72
70. Stabiliser Controls ……………………………………………………………………….75
71. Backhoe Controls ………………………………………………………………………..77
72. Safety Equipment …………………………………………………………………………….85
73. Boom and Slew Locks ………………………………………………………………….85
74. Control Lever Locks (If Fitted) ……………………………………………………….87
75. Stabiliser Travel Locks ………………………………………………………………….88
76. Beacon ………………………………………………………………………………………89
77. Before Starting The Engine ……………………………………………………………….90
78. Starting The Engine ………………………………………………………………………….92
79. Preparing The Machine For Travel ……………………………………………………..94
80. Backhoe Attachments ………………………………………………………………….94
81. Tucked In Travel Position ……………………………………………………………..94
82. Central Protruding Travel Position ………………………………………………….95
83. Road Travel Position ……………………………………………………………………95
84. Site Travelling Position …………………………………………………………………97
85. Testing The Park Brake …………………………………………………………………….99
86. Getting The Machine Moving ……………………………………………………………100
87. Operating Practices ……………………………………………………………………100
88. Stopping and Parking the Machine ……………………………………………………103
89. Working With The Machine ……………………………………………………………..105
90. Using the Attachments and Site Safety …………………………………………105
91. Working With The Loader ……………………………………………………………107
92. Working With The Backhoe (Manual Controls) ……………………………… 110
93. Working With The Backhoe (‘Easy Controls’) ………………………………..120
94. Operating In Low And High Temperatures …………………………………………131
95. Low Temperatures ……………………………………………………………………..131
96. High Temperatures …………………………………………………………………….131
97. Refuelling the Machine ……………………………………………………………………132
98. Low Fuel Levels ………………………………………………………………………..132
99. Filling the Tank ………………………………………………………………………….132
100. Moving A Disabled Machine …………………………………………………………….134
101. Transporting The Machine ……………………………………………………………….135
102. Storage …………………………………………………………………………………………137
103. Storing the Machine ……………………………………………………………………137
104. Routine Maintenance
105. Service Requirements …………………………………………………………………….139
106. Introduction ……………………………………………………………………………….139
107. Owner-Operator Support …………………………………………………………….139
108. Service-Maintenance Agreements ……………………………………………….139
109. Initial Service and Inspection (100 Hours) ……………………………………..139
110. Lifting Regulations – Inspections and Tests ……………………………………140
111. Obtaining Replacement Parts ………………………………………………………140
112. Health and Safety …………………………………………………………………………..141
113. Lubricants …………………………………………………………………………………141
114. Battery ……………………………………………………………………………………..143
115. First Aid – Electrolyte ………………………………………………………………….143
116. Service Schedules ………………………………………………………………………….145
117. Introduction ……………………………………………………………………………….145
118. How to Use the Service Schedules ………………………………………………145
119. Calendar Equivalents …………………………………………………………………145
120. Pre-start Cold Checks, Service Points and Fluid Levels ………………….146
121. Functional Test and Final Inspection …………………………………………….149
122. Fluids, Lubricants and Capacities ……………………………………………………..151
123. Coolant Mixtures ……………………………………………………………………….153
124. Fuels ………………………………………………………………………………………..154
125. Prepare the Machine for Maintenance ………………………………………………157
126. Introduction ……………………………………………………………………………….157
127. How to Make the Machine Safe (Loader Arm Lowered) ………………….158
128. How to Make the Machine Safe (Loader Arm Lifted) ………………………158
129. Cleaning the Machine ……………………………………………………………………..161
130. Introduction ……………………………………………………………………………….161
131. Preparing the Machine for Cleaning ……………………………………………..162
132. Cleaning the Machine …………………………………………………………………163
133. Checking for Damage ……………………………………………………………………..166
134. Seat Belt ……………………………………………………………………………………….167
135. Checking the Seat Belt Condition and Security ………………………………167
136. ROPS-FOPS Structure ……………………………………………………………………168
137. Checking The ROPS-FOPS Structure …………………………………………..168
138. Greasing ……………………………………………………………………………………….169
139. Introduction ……………………………………………………………………………….169
140. Preparing the Machine for Greasing …………………………………………….169
141. Loader Arms ……………………………………………………………………………..170
142. Backhoe and Quickhitch ……………………………………………………………..171
143. Front Axle (2 Wheel Drive Machines) ……………………………………………172
144. Front Axle (4 Wheel Drive Machines) ……………………………………………172
145. Front Axle (All Wheel Drive Machines) ………………………………………….173
146. Rear Axle (All Wheel Drive Machines) ………………………………………….173
147. Extending Dipper ……………………………………………………………………….174
148. Driveshafts ……………………………………………………………………………….174
149. 6 – In – 1 Clamshovel ………………………………………………………………….175
150. Stabilisers (Centremount Machines) …………………………………………….175
151. Loader Quickhitch ……………………………………………………………………..175
152. Power Sideshift …………………………………………………………………………175
153. Kingpost …………………………………………………………………………………..176
154. Knuckle (if fitted) ………………………………………………………………………..176
155. Backhoe Quickhitch (Hydraulic) …………………………………………………..177
156. Access Panels ……………………………………………………………………………….178
157. Engine Cover …………………………………………………………………………….178
158. Engine Cover – Canopy Machines Only ………………………………………..179
159. Front Grille ………………………………………………………………………………..180
160. Cab Heater Filter ……………………………………………………………………………181
161. Cleaning the Cab Heater Filter …………………………………………………….181
162. Brakes ………………………………………………………………………………………….182
163. Park Brake Adjustment ……………………………………………………………….182
164. Checking the Foot Brake Fluid Level ……………………………………………183
165. Electrical System ……………………………………………………………………………184
166. Battery ……………………………………………………………………………………..184
167. Jump Starting The Engine …………………………………………………………..186
168. Fuses (Manual Controls) …………………………………………………………….187
169. Fuses (Easy Controls) ………………………………………………………………..188
170. Link Box Fuses ………………………………………………………………………….190
171. Relays (Manual Controls) ……………………………………………………………191
172. Relays (Easy Controls) ……………………………………………………………….192
173. Engine ………………………………………………………………………………………….194
174. Oil and Filter ……………………………………………………………………………..194
175. Cooling System …………………………………………………………………………196
176. Front End Accessory Drive Belt …………………………………………………..198
177. Air Filter ……………………………………………………………………………………200
178. Fuel System …………………………………………………………………………………..201
179. Water Separator and Engine Fuel Filter ………………………………………..201
180. Bleeding the System ………………………………………………………………….206
181. Hydraulic System ……………………………………………………………………………207
182. Checking the Fluid Level …………………………………………………………….207
183. Hydraulic Tank Cap ……………………………………………………………………208
184. Changing the Filter Element ………………………………………………………..208
185. Changing the Suction Strainer ……………………………………………………..210
186. Changing the Pilot Filter Element (Easy Controls) …………………………. 211
187. Hose Burst Protection Valve (if fitted) ………………………………………………..212
188. Checking Hose Burst Protection Valve ………………………………………….212
189. Lowering a Load ………………………………………………………………………..212
190. Transmission …………………………………………………………………………………214
191. Gearbox ……………………………………………………………………………………214
192. Axles (All Wheel Steer Machines) ………………………………………………..217
193. Axles (Two Wheel Steer Machines) ………………………………………………219
194. Tyres and Wheels …………………………………………………………………………..221
195. Tyre Inflation ……………………………………………………………………………..221
196. Checking the Wheel Nut Torques …………………………………………………221
197. Wheel Alignment ……………………………………………………………………………222
198. Introduction ……………………………………………………………………………….222
199. Electronic Steer Mode Selector ……………………………………………………222
200. Wear Pads …………………………………………………………………………………….223
201. Extradig Dipper Wear Pads …………………………………………………………223
202. Stabiliser Legs (Sideshift Machines Only) ……………………………………..225
203. Windscreen Washer ……………………………………………………………………….226
204. Checking the Level …………………………………………………………………….226
205. Optional Attachments
206. Introduction ……………………………………………………………………………………227
207. Attachments For Your Machine ………………………………………………………..228
208. Quick Release Couplings ………………………………………………………………..229
209. Connecting and Disconnecting …………………………………………………….229
210. Venting Hydraulic Pressure ……………………………………………………………..231
211. Loader Quickhitch …………………………………………………………………………..232
212. Installing The Quickhitch Carriage ……………………………………………….232
213. Removing The Quickhitch Carriage ……………………………………………..233
214. Installing Loader Quickhitch Attachments ……………………………………..233
215. Removing Loader Quickhitch Attachments ……………………………………235
216. Backhoe Quickhitch (Mechanical Type) …………………………………………….239
217. Installing The Quickhitch …………………………………………………………….239
218. Removing The Quickhitch …………………………………………………………..240
219. Installing Backhoe Quickhitch Attachments ……………………………………240
220. Removing Backhoe Quickhitch Attachments ………………………………….241
221. Backhoe Quickhitch (Hydraulic Type) ………………………………………………..243
222. Installing the Quickhitch ……………………………………………………………..243
223. Removing the Quickhitch ……………………………………………………………244
224. Installing Backhoe Quickhitch Attachments ……………………………………244
225. Removing Backhoe Quickhitch Attachments ………………………………….246
226. Directly Mounted Backhoe Attachments …………………………………………….248
227. Installing Directly Mounted Backhoe Attachments ………………………….248
228. Shovel – Forks Option ……………………………………………………………………..250
229. Safety and Control ……………………………………………………………………..250
230. Preparing the Forks for Use ………………………………………………………..250
231. Preparing For Road Travel ………………………………………………………….251
232. Preparing For Site Travel ……………………………………………………………251
233. Adjust The Fork Spacing …………………………………………………………….251
234. Daily Maintenance ……………………………………………………………………..251
235. Tool Carrier And Forks Option ………………………………………………………….252
236. Safety and Control ……………………………………………………………………..252
237. Preparing the Forks for Use ………………………………………………………..252
238. Adjust the Fork Spacing ……………………………………………………………..253
239. Preparing for Road Travel …………………………………………………………..253
240. Preparing for Site Travel ……………………………………………………………..253
241. Preparing for Shovel Operation ……………………………………………………253
242. Daily Maintenance ……………………………………………………………………..253
243. Hammer Operation …………………………………………………………………………254
244. Operation ………………………………………………………………………………….254
245. Hydraulic Tool Circuit (H.T.C) …………………………………………………………..256
246. Connecting the Hand Held Tool ……………………………………………………256
247. Operating The Tool …………………………………………………………………….257
248. Disconnecting the Hand Held Tool ……………………………………………….257
249. Side Tip Shovel ……………………………………………………………………………..258
250. Safety Decals ……………………………………………………………………………258
251. Safety and Control ……………………………………………………………………..259
252. Side Tip Operation ……………………………………………………………………..259
253. Daily Maintenance ……………………………………………………………………..261
254. Specifications
255. Lifting (Craning) And Safe Working Loads …………………………………………263
256. Introduction ……………………………………………………………………………….263
257. Safe Working Loads …………………………………………………………………..263
258. Safe Working Loads – Forks ………………………………………………………..264
259. Safe Working Loads – Craning …………………………………………………….265
260. Backhoe Bucket Weights And Dimensions ………………………………………..267
261. General Purpose Buckets (Standard Profile) …………………………………267
262. General Purpose Buckets (Deep Profile) ………………………………………267
263. Grading Buckets ………………………………………………………………………..267
264. Jaw Bucket ……………………………………………………………………………….267
265. Tapered Ditching Buckets ……………………………………………………………268
266. Excavator Quick Hitch ………………………………………………………………..268
267. Static Dimensions …………………………………………………………………………..269
268. 3CX Machines …………………………………………………………………………..269
269. 3CX Super Machines …………………………………………………………………270
270. 4CX Machines …………………………………………………………………………..271
271. Hydraulic Hose Burst Pressures ……………………………………………………….272
272. Noise Data …………………………………………………………………………………….273
273. Vibration Data ………………………………………………………………………………..274
274. Introduction ……………………………………………………………………………….274
275. 4CX, 3CX Super ………………………………………………………………………..275
276. 3CX …………………………………………………………………………………………276
277. Tyre Sizes And Pressures ……………………………………………………………….277
278. Warranty Information
279. Machine Service Record Sheet ………………………………………………………..281
280. Registration Information ………………………………………………………………….283

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