JCB 3CX, 4CX Backhoe Loader Operator Manual 9831-2250

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JCB 3CX, 4CX Backhoe Loader Operator Manual 9831-2250

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-2250
Number of Pages: 382
Size: 39.2MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 3CX, 4CX Backhoe Loader

1. Acronyms Glossary ………………………………………………………………………………………………………………………. ix
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
8. Cross References ………………………………………………………………………………………………………………… 2
9. Location of Manual ………………………………………………………………………………………………………………. 2
10. Safety
11. Safety – Yours and Others …………………………………………………………………………………………………….. 3
12. Safety Warnings …………………………………………………………………………………………………………………… 3
13. General Safety …………………………………………………………………………………………………………………….. 4
14. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
15. About the Product
16. Introduction
17. General ……………………………………………………………………………………………………………………………….. 7
18. Name and Address of the Manufacturer …………………………………………………………………………………. 7
19. Product Compliance ……………………………………………………………………………………………………………… 7
20. Description
21. General ……………………………………………………………………………………………………………………………….. 8
22. Intended Use ……………………………………………………………………………………………………………………….. 8
23. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
24. Optional Equipment and Attachments …………………………………………………………………………………….. 8
25. Danger Zone ……………………………………………………………………………………………………………………….. 8
26. Main Component Locations …………………………………………………………………………………………………… 8
27. Product and Component Identification
28. Machine …………………………………………………………………………………………………………………………….. 10
29. Engine ………………………………………………………………………………………………………………………………. 10
30. Axle ………………………………………………………………………………………………………………………………….. 11
31. Gearbox …………………………………………………………………………………………………………………………….. 12
32. Operator Protective Structure ………………………………………………………………………………………………. 13
33. Safety Labels
34. General ……………………………………………………………………………………………………………………………… 14
35. Safety Label Identification ……………………………………………………………………………………………………. 14
36. Operator Station
37. Component Locations …………………………………………………………………………………………………………. 17
38. Interior Switches
39. Ignition Switch ……………………………………………………………………………………………………………………. 19
40. Multi-Purpose Switch ………………………………………………………………………………………………………….. 19
41. Cab Interior Light ……………………………………………………………………………………………………………….. 20
42. Console Switches
43. General ……………………………………………………………………………………………………………………………… 21
44. Road Lights ……………………………………………………………………………………………………………………….. 21
45. Rear Fog Lights …………………………………………………………………………………………………………………. 21
46. Hazard Warning Lights ……………………………………………………………………………………………………….. 21
47. Front Work Lights ………………………………………………………………………………………………………………. 22
48. Rear Work Lights ……………………………………………………………………………………………………………….. 22
49. Four Wheel Drive Selector ………………………………………………………………………………………………….. 22
50. Smooth Ride System (SRS) ………………………………………………………………………………………………… 22
51. Smooth Ride System with Hose Burst Check Valve ……………………………………………………………….. 22
52. Beacon ……………………………………………………………………………………………………………………………… 22
53. Air-Conditioning ………………………………………………………………………………………………………………….. 22
54. Window Heater ………………………………………………………………………………………………………………….. 23
55. Lifting Warning System ……………………………………………………………………………………………………….. 23
56. Loader Quickhitch ………………………………………………………………………………………………………………. 23
57. High Exhaust System Temperature (HEST) …………………………………………………………………………… 23
58. Kingpost Clamp ………………………………………………………………………………………………………………….. 23
59. Rear Window Wiper ……………………………………………………………………………………………………………. 23
60. Bi-Directional and Hammer Mode Selector ……………………………………………………………………………. 24
61. Hydraulic Flow Control ……………………………………………………………………………………………………….. 24
62. Return To Dig Enable …………………………………………………………………………………………………………. 24
63. Handheld Hydraulic Tool Circuits ………………………………………………………………………………………….. 24
64. Hammer …………………………………………………………………………………………………………………………….. 24
65. Auto Drive …………………………………………………………………………………………………………………………. 25
66. Drinks Machine ………………………………………………………………………………………………………………….. 25
67. Excavator-Loader Control Selector ……………………………………………………………………………………….. 25
68. Operation
69. Introduction
70. General ……………………………………………………………………………………………………………………………… 27
71. Operating Safety
72. General ……………………………………………………………………………………………………………………………… 28
73. Worksite Safety ………………………………………………………………………………………………………………….. 30
74. Risk Assessment ……………………………………………………………………………………………………………….. 31
75. Walk-Around Inspection
76. General ……………………………………………………………………………………………………………………………… 33
77. Entering and Leaving the Operator Station
78. General ……………………………………………………………………………………………………………………………… 34
79. Doors
80. Operator Door ……………………………………………………………………………………………………………………. 35
81. Windows
82. Side Window ……………………………………………………………………………………………………………………… 36
83. Rear Window …………………………………………………………………………………………………………………….. 36
84. Battery Isolator
85. General ……………………………………………………………………………………………………………………………… 38
86. Before Starting the Engine
87. General ……………………………………………………………………………………………………………………………… 39
88. Operator Seat
89. General ……………………………………………………………………………………………………………………………… 41
90. Suspension Seat ………………………………………………………………………………………………………………… 41
91. Seat Belt
92. General ……………………………………………………………………………………………………………………………… 45
93. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 45
94. Mirrors
95. General ……………………………………………………………………………………………………………………………… 47
96. Starting the Engine
97. General ……………………………………………………………………………………………………………………………… 48
98. Warming Up ………………………………………………………………………………………………………………………. 49
99. Immobiliser ………………………………………………………………………………………………………………………… 49
100. Stopping and Parking
101. General ……………………………………………………………………………………………………………………………… 53
102. Preparing for Travel
103. General ……………………………………………………………………………………………………………………………… 55
104. Preparing for Road Travel …………………………………………………………………………………………………… 56
105. Preparing for Worksite Travel ………………………………………………………………………………………………. 59
106. Beacon ……………………………………………………………………………………………………………………………… 60
107. Safety Equipment
108. Boom Lock ………………………………………………………………………………………………………………………… 62
109. Slew Lock …………………………………………………………………………………………………………………………. 63
110. Drive Controls
111. Steering Wheel ………………………………………………………………………………………………………………….. 65
112. Steering Column ………………………………………………………………………………………………………………… 65
113. Accelerator Pedal ……………………………………………………………………………………………………………….. 65
114. Hand Throttle Control …………………………………………………………………………………………………………. 66
115. Service Brake Pedal …………………………………………………………………………………………………………… 67
116. Park Brake ………………………………………………………………………………………………………………………… 67
117. Transmission Drive Lever ……………………………………………………………………………………………………. 67
118. Gear Lever ………………………………………………………………………………………………………………………… 70
119. Transmission Kickdown Switch …………………………………………………………………………………………….. 70
120. Transmission Dump Switch …………………………………………………………………………………………………. 71
121. Steer Mode Control ……………………………………………………………………………………………………………. 71
122. Transmission Mode …………………………………………………………………………………………………………….. 73
123. Instruments
124. Instrument Panel ………………………………………………………………………………………………………………… 75
125. Speedometer ……………………………………………………………………………………………………………………… 88
126. Getting the Machine Moving
127. General ……………………………………………………………………………………………………………………………… 89
128. Slopes
129. General ……………………………………………………………………………………………………………………………… 91
130. Driving on Slopes ………………………………………………………………………………………………………………. 91
131. Driving the Machine
132. Steer Modes ………………………………………………………………………………………………………………………. 92
133. Limited Slip Differential (LSD) ……………………………………………………………………………………………… 92
134. TorqueLock ………………………………………………………………………………………………………………………… 92
135. Operating Levers-Pedals
136. General ……………………………………………………………………………………………………………………………… 94
137. Control Layouts ………………………………………………………………………………………………………………….. 94
138. Loader Controls …………………………………………………………………………………………………………………. 94
139. Excavator End Controls ………………………………………………………………………………………………………. 98
140. Stabiliser Controls …………………………………………………………………………………………………………….. 102
141. Auxiliary Circuit Controls ……………………………………………………………………………………………………. 104
142. Lifting and Loading
143. General ……………………………………………………………………………………………………………………………. 107
144. Lifting (Object Handling) Kit ……………………………………………………………………………………………….. 107
145. Load Charts …………………………………………………………………………………………………………………….. 108
146. Lifting Warning System ……………………………………………………………………………………………………… 112
147. Working with the Loader
148. General ……………………………………………………………………………………………………………………………. 114
149. Filling the Shovel ……………………………………………………………………………………………………………… 115
150. Loading a Truck ……………………………………………………………………………………………………………….. 116
151. Working with the Excavator End
152. General ……………………………………………………………………………………………………………………………. 117
153. Preparing to Use the Excavator End …………………………………………………………………………………… 117
154. Lifting With the Excavator End …………………………………………………………………………………………… 118
155. Digging ……………………………………………………………………………………………………………………………. 119
156. Changing the Bucket Linkage ……………………………………………………………………………………………. 120
157. Extending Dipper ……………………………………………………………………………………………………………… 123
158. Knuckle Boom ………………………………………………………………………………………………………………….. 124
159. Heating, Ventilating and Air-Conditioning (HVAC)
160. Air-Conditioning Controls …………………………………………………………………………………………………… 126
161. Cab Heater Controls …………………………………………………………………………………………………………. 127
162. Face Level Fan ………………………………………………………………………………………………………………… 127
163. Extreme Cold Climate Heater
164. General ……………………………………………………………………………………………………………………………. 128
165. Power Sockets
166. Auxiliary Power Socket ……………………………………………………………………………………………………… 135
167. Radio
168. General ……………………………………………………………………………………………………………………………. 136
169. Cab Options
170. Drinks Machine ………………………………………………………………………………………………………………… 137
171. Fire Extinguisher
172. General ……………………………………………………………………………………………………………………………. 138
173. Moving a Disabled Machine
174. Getting the Machine Unstuck …………………………………………………………………………………………….. 139
175. Jump-Starting the Engine ………………………………………………………………………………………………….. 139
176. Retrieval ………………………………………………………………………………………………………………………….. 140
177. Loader Arm (Emergency Operation) …………………………………………………………………………………… 142
178. Excavator End (Emergency Operation) ……………………………………………………………………………….. 143
179. Lifting the Machine
180. General ……………………………………………………………………………………………………………………………. 145
181. Transporting the Machine
182. General ……………………………………………………………………………………………………………………………. 149
183. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 149
184. Operating Environment
185. General ……………………………………………………………………………………………………………………………. 151
186. Operating in Low Temperatures …………………………………………………………………………………………. 151
187. Operating in High Temperatures …………………………………………………………………………………………. 151
188. Refuelling
189. General ……………………………………………………………………………………………………………………………. 153
190. Low Fuel Levels ……………………………………………………………………………………………………………….. 153
191. Filling the Tank …………………………………………………………………………………………………………………. 153
192. Attachments
193. Working with Attachments
194. Introduction ………………………………………………………………………………………………………………………. 157
195. Attachments for your Machine ……………………………………………………………………………………………. 157
196. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 158
197. Direct-Mounted Attachments
198. General ……………………………………………………………………………………………………………………………. 162
199. Tool Carrier
200. General ……………………………………………………………………………………………………………………………. 163
201. Quickhitch
202. General ……………………………………………………………………………………………………………………………. 166
203. Loader Quickhitch …………………………………………………………………………………………………………….. 166
204. Loader Quickhitch Carriage ……………………………………………………………………………………………….. 167
205. Excavator End Quickhitch ………………………………………………………………………………………………….. 168
206. Auxiliary Circuits
207. General ……………………………………………………………………………………………………………………………. 181
208. Handheld Hydraulic Tool Circuits ………………………………………………………………………………………… 181
209. Bi-directional Circuits ………………………………………………………………………………………………………… 182
210. Shovels
211. Shovel Forks ……………………………………………………………………………………………………………………. 187
212. Street Pads ……………………………………………………………………………………………………………………… 189
213. Side-Shift Carriage
214. General ……………………………………………………………………………………………………………………………. 190
215. Hose Reel
216. General ……………………………………………………………………………………………………………………………. 192
217. Work Platforms
218. General ……………………………………………………………………………………………………………………………. 194
219. Hydraulic Thumb
220. General ……………………………………………………………………………………………………………………………. 195
221. Hammer
222. General ……………………………………………………………………………………………………………………………. 196
223. Preservation and Storage
224. Cleaning
225. General ……………………………………………………………………………………………………………………………. 203
226. Preparation ………………………………………………………………………………………………………………………. 204
227. Checking For Damage
228. General ……………………………………………………………………………………………………………………………. 205
229. Storage
230. General ……………………………………………………………………………………………………………………………. 206
231. Put into Storage ……………………………………………………………………………………………………………….. 206
232. During Storage …………………………………………………………………………………………………………………. 207
233. Take out of Storage ………………………………………………………………………………………………………….. 207
234. Security
235. General ……………………………………………………………………………………………………………………………. 208
236. JCB Plantguard ………………………………………………………………………………………………………………… 208
237. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 208
238. LiveLink …………………………………………………………………………………………………………………………… 208
239. Maintenance
240. Introduction
241. General ……………………………………………………………………………………………………………………………. 209
242. Owner-Operator Support ……………………………………………………………………………………………………. 209
243. Service-Maintenance Agreements ………………………………………………………………………………………. 210
244. Initial Service and Inspection ……………………………………………………………………………………………… 210
245. Obtaining Spare Parts ………………………………………………………………………………………………………. 210
246. Maintenance Safety
247. General ……………………………………………………………………………………………………………………………. 211
248. Fluids and Lubricants ……………………………………………………………………………………………………….. 212
249. Maintenance Schedules
250. General ……………………………………………………………………………………………………………………………. 216
251. How to Use the Maintenance Schedules …………………………………………………………………………….. 216
252. Maintenance Intervals ……………………………………………………………………………………………………….. 216
253. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 216
254. Functional Tests and Final Inspection …………………………………………………………………………………. 220
255. Maintenance Positions
256. General ………………………………………………………………………………….

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