JCB 3CX, 4CX Backhoe Loader Operator Manual 9831-8750

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JCB 3CX, 4CX Backhoe Loader Operator Manual 9831-8750

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-8750
Number of Pages: 404
Size: 41.6MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 3CX, 4CX Backhoe Loader

1. Acronyms Glossary ………………………………………………………………………………………………………………………. ix
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
8. Cross References ………………………………………………………………………………………………………………… 1
9. Location of Manual ………………………………………………………………………………………………………………. 2
10. Safety
11. Safety – Yours and Others …………………………………………………………………………………………………….. 3
12. Safety Warnings …………………………………………………………………………………………………………………… 3
13. General Safety …………………………………………………………………………………………………………………….. 4
14. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
15. About the Product
16. Introduction
17. General ……………………………………………………………………………………………………………………………….. 7
18. Name and Address of the Manufacturer …………………………………………………………………………………. 7
19. Product Compliance ……………………………………………………………………………………………………………… 7
20. Description
21. General ……………………………………………………………………………………………………………………………….. 8
22. Intended Use ……………………………………………………………………………………………………………………….. 8
23. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
24. Optional Equipment and Attachments …………………………………………………………………………………….. 8
25. Danger Zone ……………………………………………………………………………………………………………………….. 8
26. Main Component Locations …………………………………………………………………………………………………… 8
27. Product and Component Identification
28. Machine …………………………………………………………………………………………………………………………….. 10
29. Engine ………………………………………………………………………………………………………………………………. 10
30. Axle(s) ………………………………………………………………………………………………………………………………. 11
31. Gearbox …………………………………………………………………………………………………………………………….. 12
32. Operator Protective Structure ………………………………………………………………………………………………. 12
33. Safety Labels
34. General ……………………………………………………………………………………………………………………………… 15
35. Safety Label Identification ……………………………………………………………………………………………………. 15
36. Operator Station
37. Component Locations …………………………………………………………………………………………………………. 18
38. Interior Switches
39. Ignition Switch ……………………………………………………………………………………………………………………. 24
40. Multi-Purpose Switch ………………………………………………………………………………………………………….. 24
41. Cab Interior Light ……………………………………………………………………………………………………………….. 25
42. Console Switches
43. General ……………………………………………………………………………………………………………………………… 26
44. Road Lights ……………………………………………………………………………………………………………………….. 26
45. Rear Fog Lights …………………………………………………………………………………………………………………. 26
46. Hazard Warning Lights ……………………………………………………………………………………………………….. 26
47. Front Work Lights ………………………………………………………………………………………………………………. 27
48. Rear Work Lights ……………………………………………………………………………………………………………….. 27
49. Four Wheel Drive Selector ………………………………………………………………………………………………….. 27
50. Smooth Ride System (SRS) ………………………………………………………………………………………………… 27
51. Smooth Ride System with Hose Burst Check Valve ……………………………………………………………….. 27
52. Beacon ……………………………………………………………………………………………………………………………… 28
53. Air-Conditioning ………………………………………………………………………………………………………………….. 28
54. Window Heater ………………………………………………………………………………………………………………….. 28
55. Lifting Warning System ……………………………………………………………………………………………………….. 28
56. Loader Quickhitch ………………………………………………………………………………………………………………. 28
57. Kingpost Clamp ………………………………………………………………………………………………………………….. 28
58. Rear Window Wiper ……………………………………………………………………………………………………………. 28
59. Bi-Directional and Hammer Mode Selector ……………………………………………………………………………. 28
60. Hydraulic Flow Control ……………………………………………………………………………………………………….. 29
61. Return To Dig Enable …………………………………………………………………………………………………………. 29
62. Handheld Hydraulic Tool Circuits ………………………………………………………………………………………….. 29
63. Hammer …………………………………………………………………………………………………………………………….. 29
64. Drinks Machine ………………………………………………………………………………………………………………….. 29
65. Excavator-Loader Control Selector ……………………………………………………………………………………….. 29
66. Operation
67. Introduction
68. General ……………………………………………………………………………………………………………………………… 31
69. Operating Safety
70. General ……………………………………………………………………………………………………………………………… 32
71. Worksite Safety ………………………………………………………………………………………………………………….. 34
72. Risk Assessment ……………………………………………………………………………………………………………….. 35
73. Walk-Around Inspection
74. General ……………………………………………………………………………………………………………………………… 37
75. Entering and Leaving the Operator Station
76. General ……………………………………………………………………………………………………………………………… 38
77. Doors
78. Operator Door ……………………………………………………………………………………………………………………. 39
79. Windows
80. Side Window ……………………………………………………………………………………………………………………… 40
81. Rear Window …………………………………………………………………………………………………………………….. 40
82. Battery Isolator
83. General ……………………………………………………………………………………………………………………………… 42
84. Before Starting the Engine
85. General ……………………………………………………………………………………………………………………………… 43
86. Operator Seat
87. General ……………………………………………………………………………………………………………………………… 45
88. Suspension Seat ………………………………………………………………………………………………………………… 45
89. Seat Belt
90. General ……………………………………………………………………………………………………………………………… 49
91. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 49
92. Static Seat Belt ………………………………………………………………………………………………………………….. 50
93. Mirrors
94. General ……………………………………………………………………………………………………………………………… 52
95. Starting the Engine
96. General ……………………………………………………………………………………………………………………………… 53
97. Warming Up ………………………………………………………………………………………………………………………. 54
98. Immobiliser ………………………………………………………………………………………………………………………… 54
99. Stopping and Parking
100. General ……………………………………………………………………………………………………………………………… 58
101. Preparing for Travel
102. General ……………………………………………………………………………………………………………………………… 60
103. Preparing for Road Travel …………………………………………………………………………………………………… 61
104. Preparing for Worksite Travel ………………………………………………………………………………………………. 64
105. Beacon ……………………………………………………………………………………………………………………………… 65
106. Safety Equipment
107. Boom Lock ………………………………………………………………………………………………………………………… 67
108. Slew Lock …………………………………………………………………………………………………………………………. 68
109. Control Lock ………………………………………………………………………………………………………………………. 69
110. Drive Controls
111. Steering Wheel ………………………………………………………………………………………………………………….. 71
112. Steering Column ………………………………………………………………………………………………………………… 71
113. Accelerator Pedal ……………………………………………………………………………………………………………….. 71
114. Hand Throttle Control …………………………………………………………………………………………………………. 72
115. Service Brake Pedal …………………………………………………………………………………………………………… 72
116. Park Brake ………………………………………………………………………………………………………………………… 72
117. Transmission Drive Lever ……………………………………………………………………………………………………. 73
118. Gear Lever ………………………………………………………………………………………………………………………… 75
119. Transmission Kickdown Switch …………………………………………………………………………………………….. 75
120. Transmission Dump Switch …………………………………………………………………………………………………. 76
121. Steer Mode Control ……………………………………………………………………………………………………………. 76
122. Transmission Mode …………………………………………………………………………………………………………….. 79
123. Instruments
124. Instrument Panel ………………………………………………………………………………………………………………… 81
125. Speedometer ……………………………………………………………………………………………………………………… 91
126. Getting the Machine Moving
127. General ……………………………………………………………………………………………………………………………… 93
128. Slopes
129. General ……………………………………………………………………………………………………………………………… 95
130. Driving on Slopes ………………………………………………………………………………………………………………. 95
131. Driving the Machine
132. Steer Modes ………………………………………………………………………………………………………………………. 96
133. Limited Slip Differential (LSD) ……………………………………………………………………………………………… 96
134. TorqueLock ………………………………………………………………………………………………………………………… 96
135. Operating Levers-Pedals
136. General ……………………………………………………………………………………………………………………………… 98
137. Control Layouts ………………………………………………………………………………………………………………….. 98
138. Loader Controls …………………………………………………………………………………………………………………. 98
139. Excavator End Controls …………………………………………………………………………………………………….. 110
140. Stabiliser Controls …………………………………………………………………………………………………………….. 132
141. Auxiliary Circuit Controls ……………………………………………………………………………………………………. 135
142. Lifting and Loading
143. General ……………………………………………………………………………………………………………………………. 141
144. Lifting (Object Handling) Kit ……………………………………………………………………………………………….. 141
145. Load Charts …………………………………………………………………………………………………………………….. 142
146. Lifting Warning System ……………………………………………………………………………………………………… 146
147. Working with the Loader
148. General ……………………………………………………………………………………………………………………………. 148
149. Filling the Shovel ……………………………………………………………………………………………………………… 149
150. Loading a Truck ……………………………………………………………………………………………………………….. 150
151. Working with the Excavator End
152. General ……………………………………………………………………………………………………………………………. 151
153. Preparing to Use the Excavator End …………………………………………………………………………………… 151
154. Lifting With the Excavator End …………………………………………………………………………………………… 152
155. Digging ……………………………………………………………………………………………………………………………. 153
156. Changing the Bucket Linkage ……………………………………………………………………………………………. 154
157. Extending Dipper ……………………………………………………………………………………………………………… 157
158. Knuckle Boom ………………………………………………………………………………………………………………….. 161
159. Heating, Ventilating and Air-Conditioning (HVAC)
160. Air-Conditioning Controls …………………………………………………………………………………………………… 164
161. Cab Heater Controls …………………………………………………………………………………………………………. 164
162. Face Level Fan ………………………………………………………………………………………………………………… 165
163. Extreme Cold Climate Heater
164. General ……………………………………………………………………………………………………………………………. 166
165. Power Sockets
166. Auxiliary Power Socket ……………………………………………………………………………………………………… 173
167. Radio
168. General ……………………………………………………………………………………………………………………………. 174
169. Cab Options
170. Drinks Machine ………………………………………………………………………………………………………………… 175
171. Fire Extinguisher
172. General ……………………………………………………………………………………………………………………………. 177
173. Moving a Disabled Machine
174. General ……………………………………………………………………………………………………………………………. 178
175. Getting the Machine Unstuck …………………………………………………………………………………………….. 178
176. Jump-Starting the Engine ………………………………………………………………………………………………….. 178
177. Retrieval ………………………………………………………………………………………………………………………….. 179
178. Loader Arm (Emergency Operation) …………………………………………………………………………………… 181
179. Excavator End (Emergency Operation) ……………………………………………………………………………….. 181
180. Lifting the Machine
181. General ……………………………………………………………………………………………………………………………. 182
182. Transporting the Machine
183. General ……………………………………………………………………………………………………………………………. 186
184. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 186
185. Operating Environment
186. General ……………………………………………………………………………………………………………………………. 188
187. Operating in Low Temperatures …………………………………………………………………………………………. 188
188. Operating in High Temperatures …………………………………………………………………………………………. 188
189. Refuelling
190. General ……………………………………………………………………………………………………………………………. 190
191. Low Fuel Levels ……………………………………………………………………………………………………………….. 190
192. Filling the Tank …………………………………………………………………………………………………………………. 190
193. Attachments
194. Working with Attachments
195. Introduction ………………………………………………………………………………………………………………………. 193
196. Attachments for your Machine ……………………………………………………………………………………………. 193
197. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 194
198. Direct-Mounted Attachments
199. General ……………………………………………………………………………………………………………………………. 198
200. Tool Carrier
201. General ……………………………………………………………………………………………………………………………. 199
202. Quickhitch
203. General ……………………………………………………………………………………………………………………………. 202
204. Loader Quickhitch …………………………………………………………………………………………………………….. 202
205. Loader Quickhitch Carriage ……………………………………………………………………………………………….. 203
206. Excavator End Quickhitch ………………………………………………………………………………………………….. 204
207. Auxiliary Circuits
208. General ……………………………………………………………………………………………………………………………. 217
209. Handheld Hydraulic Tool Circuits ………………………………………………………………………………………… 217
210. Bi-directional Circuits ………………………………………………………………………………………………………… 218
211. Shovels
212. Shovel Forks ……………………………………………………………………………………………………………………. 223
213. Street Pads ……………………………………………………………………………………………………………………… 225
214. Side-Shift Carriage
215. General ……………………………………………………………………………………………………………………………. 226
216. Hose Reel
217. General ……………………………………………………………………………………………………………………………. 232
218. Work Platforms
219. General ……………………………………………………………………………………………………………………………. 234
220. Hydraulic Thumb
221. General ……………………………………………………………………………………………………………………………. 235
222. Hammer
223. General ……………………………………………………………………………………………………………………………. 236
224. Preservation and Storage
225. Cleaning
226. General ……………………………………………………………………………………………………………………………. 239
227. Preparation ………………………………………………………………………………………………………………………. 240
228. Checking For Damage
229. General ……………………………………………………………………………………………………………………………. 241
230. Storage
231. General ……………………………………………………………………………………………………………………………. 242
232. Put into Storage ……………………………………………………………………………………………………………….. 242
233. During Storage …………………………………………………………………………………………………………………. 242
234. Take out of Storage ………………………………………………………………………………………………………….. 243
235. Security
236. General ……………………………………………………………………………………………………………………………. 244
237. JCB Plantguard ………………………………………………………………………………………………………………… 244
238. LiveLink …………………………………………………………………………………………………………………………… 244
239. Maintenance
240. Introduction
241. General ……………………………………………………………………………………………………………………………. 245
242. Owner-Operator Support ……………………………………………………………………………………………………. 245
243. Service-Maintenance Agreements ………………………………………………………………………………………. 246
244. Initial Service and Inspection ……………………………………………………………………………………………… 246
245. Obtaining Spare Parts ………………………………………………………………………………………………………. 246
246. Maintenance Safety
247. General ……………………………………………………………………………………………………………………………. 247
248. Fluids and Lubricants ……………………………………………………………………………………………………….. 248
249. Maintenance Schedules
250. General ……………………………………………………………………………………………………………………………. 252
251. How to Use the Maintenance Schedules …………………………………………………………………………….. 252
252. Maintenance Intervals ……………………………………………………………………………………………………….. 252
253. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 253
254. Functional Tests and Final Inspection …………………………………………………………………………………. 256
255. Maintenance Positions
256. General ……………………………

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