JCB 3CX, 4CX ECO Operator Manual 9821-3000

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JCB 3CX, 4CX ECO Operator Manual 9821-3000

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-3000
Number of Pages: 398
Size: 41.9MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 3CX, 4CX ECO

1. Safety Notices
2. Important Information ……………………………………………………………………….. ix
3. The Operator Manual …………………………………………………………………… ix
4. Safety Warnings ………………………………………………………………………….. ix
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Left Side, Right Side ………………………………………………………………………1
10. Cab-Canopy …………………………………………………………………………………1
11. Cross References ………………………………………………………………………….1
12. Machine Description …………………………………………………………………………..2
13. The JCB Backhoe Loader ………………………………………………………………2
14. Intended Use ………………………………………………………………………………..2
15. Component List …………………………………………………………………………….2
16. Safety Check List ……………………………………………………………………………….3
17. Safety – Yours and Others ………………………………………………………………3
18. General Safety ……………………………………………………………………………..3
19. Operating Safety …………………………………………………………………………..5
20. Maintenance Safety ……………………………………………………………………….8
21. Safety Labels …………………………………………………………………………………..13
22. Introduction …………………………………………………………………………………13
23. Safety Label Identification …………………………………………………………….14
24. Identifying Your Machine …………………………………………………………………..17
25. Machine Identification Plate ………………………………………………………….17
26. Component Identification Plates …………………………………………………….18
27. Transmission Identification Numbers ……………………………………………..19
28. ROPS-FOPS Certification plate ……………………………………………………..21
29. FOPS Data Plate …………………………………………………………………………21
30. Machine Security ……………………………………………………………………………..22
31. Introduction …………………………………………………………………………………22
32. JCB Plantguard …………………………………………………………………………..22
33. LiveLink ……………………………………………………………………………………..22
34. Construction Equipment Security And Registration Scheme (CESAR) .22
35. Immobiliser …………………………………………………………………………………22
36. Operation
37. Introduction ……………………………………………………………………………………..23
38. Before Entering the Cab ……………………………………………………………………24
39. Entering and Leaving the Cab ……………………………………………………………25
40. Doors and Windows …………………………………………………………………………26
41. Opening and Closing the Door ………………………………………………………26
42. Opening and Closing the Side Windows …………………………………………26
43. Opening and Closing the Rear Window ………………………………………….27
44. Seat Controls …………………………………………………………………………………..28
45. Introduction …………………………………………………………………………………28
46. Standard Seat ……………………………………………………………………………..28
47. Electrical Options – Standard Seat …………………………………………………30
48. Mechanical Seat (Option) ……………………………………………………………..31
49. Electrical Options – Mechanical Seat ………………………………………………31
50. Seat Belt …………………………………………………………………………………………32
51. Inertia Reel Seat Belt …………………………………………………………………..32
52. Visibility Aids ……………………………………………………………………………………34
53. Mirrors ……………………………………………………………………………………….34
54. Cab Layout (Manual Controls) ……………………………………………………………35
55. Component Key …………………………………………………………………………..36
56. Cab Layout (Easy Controls) ………………………………………………………………37
57. Component Key …………………………………………………………………………..38
58. Cab Layout (Advanced Easy Controls) ……………………………………………….39
59. Component Key …………………………………………………………………………..40
60. Drive Controls, Switches and Instruments ……………………………………………41
61. Drive Controls ……………………………………………………………………………..41
62. Switches …………………………………………………………………………………….49
63. Instruments …………………………………………………………………………………59
64. Hydraulic Flow Control – EcoDIG (If fitted) ………………………………………66
65. TorqueLock (EcoROAD) ……………………………………………………………….69
66. Extreme Cold Climate Heater Switch (If fitted) …………………………………70
67. Air Conditioning and Cab Heater Controls ………………………………………74
68. Operating Levers ……………………………………………………………………………..75
69. Introduction …………………………………………………………………………………75
70. Control Layouts …………………………………………………………………………..75
71. Loader Controls …………………………………………………………………………..76
72. Excavator Controls ………………………………………………………………………86
73. Stabiliser Controls ……………………………………………………………………..107
74. Auxiliary Controls ………………………………………………………………………109
75. Safety Equipment ………………………………………………………………………….. 114
76. Boom and Slew Locks ……………………………………………………………….. 114
77. Control Lever Locks (If Fitted) …………………………………………………….. 116
78. Overload Warning System (If fitted) …………………………………………….. 117
79. Beacon ……………………………………………………………………………………. 118
80. Fire Extinguisher (If Fitted) …………………………………………………………. 119
81. Before Starting the Engine ……………………………………………………………….120
82. Starting The Engine ………………………………………………………………………..122
83. Starting the Engine Below -30°C (-22 °F) ………………………………………123
84. Warming Up ………………………………………………………………………………124
85. Immobiliser (If fitted) …………………………………………………………………..125
86. Preparing The Machine For Travel ……………………………………………………128
87. Excavator Attachments ……………………………………………………………….128
88. Tucked In Travel Position ……………………………………………………………128
89. Central Protruding Travel Position ………………………………………………..129
90. Road Travel Position ………………………………………………………………….129
91. Site Travel Position …………………………………………………………………….132
92. Getting The Machine Moving ……………………………………………………………133
93. Operating Practices ……………………………………………………………………133
94. Stopping and Parking the Machine ……………………………………………………136
95. Working With The Machine ……………………………………………………………..138
96. Operating Practices and Site Safety …………………………………………….138
97. Clothing and Safety Equipment ……………………………………………………138
98. Danger Zone …………………………………………………………………………….138
99. Log Moving-Handling ………………………………………………………………….138
100. Safety Practices ………………………………………………………………………..139
101. Working With The Loader ……………………………………………………………140
102. Working With The Excavator ……………………………………………………….145
103. Lifting (Object Handling) ……………………………………………………………..165
104. Getting the Machine Unstuck ………………………………………………………168
105. Operating Environment ……………………………………………………………………169
106. Operating in Low Temperatures …………………………………………………..169
107. Operating in High Temperatures ………………………………………………….169
108. Operating in Dusty or Sandy Areas ………………………………………………169
109. Operating in Coastal Regions ……………………………………………………..169
110. Operating on Wet or Soft Ground …………………………………………………169
111. Engine Block Heater …………………………………………………………………..169
112. Refuelling the Machine ……………………………………………………………………172
113. Low Fuel Levels ………………………………………………………………………..172
114. Filling the Tank ………………………………………………………………………….172
115. Moving A Disabled Machine …………………………………………………………….174
116. Towing and Retrieval ………………………………………………………………….174
117. Lowering a Load ………………………………………………………………………..176
118. Transporting The Machine ……………………………………………………………….177
119. Lifting A Machine ……………………………………………………………………………179
120. Storage of the Machine …………………………………………………………………..182
121. Introduction ……………………………………………………………………………….182
122. Storage Area …………………………………………………………………………….182
123. Prepare the Machine for Storage …………………………………………………182
124. Put the Machine into Storage ………………………………………………………182
125. During Storage ………………………………………………………………………….182
126. Take the Machine Out of Storage …………………………………………………183
127. Routine Maintenance
128. Service Requirements …………………………………………………………………….185
129. Introduction ……………………………………………………………………………….185
130. Owner-Operator Support …………………………………………………………….185
131. Service-Maintenance Agreements ……………………………………………….185
132. Initial Service and Inspection ……………………………………………………….185
133. Fit for Purpose Tests for Lifting Equipment …………………………………….186
134. Obtaining Replacement Parts ………………………………………………………186
135. Health and Safety …………………………………………………………………………..187
136. Lubricants …………………………………………………………………………………187
137. Battery ……………………………………………………………………………………..189
138. Service Schedules ………………………………………………………………………….191
139. Introduction ……………………………………………………………………………….191
140. How to Use the Service Schedules ………………………………………………191
141. Calendar Equivalents …………………………………………………………………191
142. Pre-start Cold Checks, Service Points and Fluid Levels ………………….192
143. Functional Test and Final Inspection …………………………………………….197
144. Fluids, Lubricants and Capacities ……………………………………………………..199
145. Coolant Mixtures ……………………………………………………………………….201
146. Fuels ………………………………………………………………………………………..202
147. Tools …………………………………………………………………………………………….207
148. Toolbox (If fitted) ………………………………………………………………………..207
149. Carrying Tools onto the Machine ………………………………………………….207
150. Prepare the Machine for Maintenance ………………………………………………208
151. Introduction ……………………………………………………………………………….208
152. How to Make the Machine Safe (Loader Arm Lowered) ………………….209
153. How to Make the Machine Safe (Loader Arm Lifted) ………………………209
154. Cleaning the Machine …………………………………………………………………….. 211
155. Introduction ………………………………………………………………………………. 211
156. Preparing the Machine for Cleaning …………………………………………….. 211
157. Cleaning the Machine …………………………………………………………………212
158. Checking for Damage ……………………………………………………………………..215
159. Check the Machine Body and Structure ………………………………………..215
160. Check the Tyres ………………………………………………………………………..215
161. Check the Seat and Seat Belt ……………………………………………………..215
162. Check the Hydraulic Hoses and Fittings ……………………………………….215
163. Check the Electrical Circuits ………………………………………………………..216
164. Checking The ROPS-FOPS Structure …………………………………………..216
165. Greasing ……………………………………………………………………………………….218
166. Introduction ……………………………………………………………………………….218
167. Preparing the Machine for Greasing …………………………………………….218
168. Loader Arms ……………………………………………………………………………..219
169. Excavator and Quickhitch ……………………………………………………………220
170. Front Axle (2 Wheel Drive Machines) ……………………………………………221
171. Front Axle (4 Wheel Drive Machines) ……………………………………………221
172. Front Axle (All Wheel Drive Machines) ………………………………………….222
173. Rear Axle (All Wheel Drive Machines) ………………………………………….222
174. Extending Dipper ……………………………………………………………………….223
175. Driveshafts ……………………………………………………………………………….223
176. 6-in-1 Clamshovel ……………………………………………………………………..224
177. Stabilisers (Centremount Machines) …………………………………………….224
178. Loader Quickhitch ……………………………………………………………………..224
179. Power Sideshift …………………………………………………………………………224
180. Kingpost …………………………………………………………………………………..225
181. Knuckle (If Fitted) ………………………………………………………………………225
182. Excavator Quickhitch (Hydraulic) …………………………………………………226
183. Access Panels ……………………………………………………………………………….227
184. Introduction ……………………………………………………………………………….227
185. Engine Cover …………………………………………………………………………….227
186. Front Grille ………………………………………………………………………………..230
187. Heater and Air Conditioning …………………………………………………………….231
188. Cleaning the Cab Heater Fresh Air Filter ………………………………………231
189. Changing the Cab Air Conditioning Recirculation Filters (If Fitted) ……232
190. Brakes ………………………………………………………………………………………….233
191. Park Brake ………………………………………………………………………………..233
192. Electrical System ……………………………………………………………………………235
193. Battery ……………………………………………………………………………………..235
194. Jump Starting The Engine …………………………………………………………..237
195. Flat Battery, Low Battery, Jump Starting – Fault Code U191709 ……….238
196. Fuses (Manual Controls) …………………………………………………………….239
197. Fuses (Easy Controls – Advanced Easy Controls) ………………………….240
198. Link Box Fuses ………………………………………………………………………….241
199. Engine Fuse – Relay Box …………………………………………………………….242
200. Relays (Manual Controls) ……………………………………………………………244
201. Relays (Easy Controls) ……………………………………………………………….245
202. Relays (Advanced Easy Controls) ………………………………………………..247
203. Engine ………………………………………………………………………………………….249
204. Engine Oil and Filter …………………………………………………………………..249
205. Cooling System …………………………………………………………………………252
206. Front End Accessory Drive Belt …………………………………………………..254
207. Air Filter ……………………………………………………………………………………255
208. Engine Crankcase Ventilation ……………………………………………………..257
209. Fuel System …………………………………………………………………………………..258
210. Introduction ……………………………………………………………………………….258
211. Water Separator and Engine Fuel Filter ………………………………………..258
212. Bleeding the Fuel System …………………………………………………………..262
213. Hydraulic System ……………………………………………………………………………263
214. Introduction ……………………………………………………………………………….263
215. Releasing the Hydraulic Pressure ………………………………………………..263
216. Hydraulic Tank Filler Cap ……………………………………………………………264
217. Oil and Filter ……………………………………………………………………………..265
218. Hose Burst Protection Valves (If fitted) ………………………………………….268
219. Steering ………………………………………………………………………………………..269
220. Checking the Emergency Steer System ………………………………………..269
221. Transmission …………………………………………………………………………………270
222. Gearbox ……………………………………………………………………………………270
223. Axles (All Wheel Steer Machines) ………………………………………………..273
224. Axles (Two Wheel Steer Machines) ………………………………………………275
225. Tyres and Wheels …………………………………………………………………………..277
226. Tyre Inflation ……………………………………………………………………………..277
227. Wheel Nuts ……………………………………………………………………………….278
228. Wheel Alignment ……………………………………………………………………………279
229. Introduction ……………………………………………………………………………….279
230. Electronic Steer Mode Selector ……………………………………………………279
231. Wear Pads …………………………………………………………………………………….280
232. Extending Dipper Wear Pads ………………………………………………………280
233. Stabiliser Legs (Sideshift Machines Only) ……………………………………..282
234. Power Sideshift Wear Pads …………………………………………………………283
235. Powered Sideshift (If fitted) ……………………………………………………………..286
236. Cable Adjustment ………………………………………………………………………286
237. Windscreen Washer ……………………………………………………………………….289
238. Washer Reservoir ………………………………………………………………………289
239. Fire Extinguisher (if fitted) ………………………………………………………………..290
240. Checking the Fire Extinguisher ……………………………………………………290
241. Optional Attachments
242. Introduction ……………………………………………………………………………………291
243. Attachments For Your Machine ………………………………………………………..292
244. Connecting-Disconnecting Hydraulic Hoses ……………………………………….293
245. Introduction ……………………………………………………………………………….293
246. Connecting the Hydraulic Hoses ………………………………………………….293
247. Disconnecting the Hydraulic Hoses ………………………………………………294
248. Quick Release Couplings ……………………………………………………………295
249. Directly Mounted Excavator Attachments …………………………………………..297
250. Installing Directly Mounted Excavator Attachments ………………………..297
251. Auxiliary Attachment Operation (If Fitted) …………………………………………..298
252. Auxiliary Return Hose Options …………………………………………………….298
253. Loader Quickhitch (If Fitted) …………………………………………………………….299
254. Loader Quickhitch Carriage …………………………………………………………299
255. Loader Quickhitch Attachments ……………………………………………………301
256. Excavator Quickhitch – Mechanical Type (If Fitted) ……………………………..308
257. Installing The Quickhitch …………………………………………………………….308
258. Removing The Quickhitch …………………………………………………………..309
259. Installing Excavator Quickhitch Attachments ………………………………….309
260. Removing Excavator Quickhitch Attachments ………………………………..310
261. Excavator Quickhitch – Hydraulic Type (If Fitted) ………………………………..312
262. Installing The Quickhitch …………………………………………………………….312
263. Removing The Quickhitch …………………………………………………………..313
264. Removing an Excavator Attachment …………………………………………….314
265. Position of Data Plate …………………………………………………………………316
266. Installing an Excavator Attachment ………………………………………………317
267. Shovel – Forks (If Fitted) ………………………………………………………………….320
268. Safety and Control ……………………………………………………………………..320
269. Preparing the Forks for Use ………………………………………………………..320
270. Preparing For Road Travel ………………………………………………………….321
271. Preparing For Site Travel ……………………………………………………………321
272. Adjust The Fork Spacing …………………………………………………………….321
273. Daily Maintenance ……………………………………………………………………..321
274. Hydraulic Thumb ……………………………………………………………………………322
275. Introduction ……………………………………………………………………………….322
276. Operation ………………………………………………………………………………….322
277. Maintenance ……………………………………………………………………………..322
278. Warnings ………………………………………………………………………………….322
279. Tool Carrier and Forks (If Fitted) ……………………………………………………….324
280. Safety and Control ……………………………………………………………………..324
281. Preparing the Forks for Use ………………………………………………………..324
282. Adjust the Fork Spacing ……………………………………………………………..325
283. Preparing for Road Travel …………………………………………………………..325
284. Preparing for Site Travel ……………………………………………………………..325
285. Preparing for Shovel Operation ……………………………………………………325
286. Daily Maintenance ……………………………………………………………………..325
287. Hammer (If Fitted) ………………………………………………………………………….326
288. Hammer Operation ……………………….

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