JCB 3CX, 4CX Precision Control Backhoe Loader Operator Manual 9811-2300

JCB 3CX, 4CX Precision Control Backhoe Loader Operator Manual 9811-2300 - Image 2

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JCB 3CX, 4CX Precision Control Backhoe Loader Operator Manual 9811-2300 - Image 5

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jcb 3cx 4cx precision control backhoe loader operator manual 9811 2300 3

JCB 3CX, 4CX Precision Control Backhoe Loader Operator Manual 9811-2300

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-2300
Number of Pages: 252
Size: 15.5MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 3CX, 4CX Precision Control Backhoe Loader

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Units of Measurement ……………………………………………………………………1
10. Left Side, Right Side ………………………………………………………………………1
11. Using the Machine …………………………………………………………………………1
12. Cab-Canopy …………………………………………………………………………………2
13. Cross References ………………………………………………………………………….2
14. Machine Description …………………………………………………………………………..3
15. The JCB Backhoe Loader ………………………………………………………………3
16. Component List …………………………………………………………………………….3
17. Safety Check List ……………………………………………………………………………….4
18. Safety – Yours and Others ………………………………………………………………4
19. General Safety ……………………………………………………………………………..4
20. Operating Safety …………………………………………………………………………..6
21. Maintenance Safety ……………………………………………………………………….9
22. Safety Decals ………………………………………………………………………………….14
23. Introduction …………………………………………………………………………………14
24. Safety Decal Recognition ……………………………………………………………..15
25. Identifying Your Machine …………………………………………………………………..16
26. Machine Identification Plate ………………………………………………………….16
27. Typical Vehicle Identification Number (VIN) …………………………………….16
28. Typical Product Identification Number (PIN) ……………………………………17
29. Component Identification Plates …………………………………………………….17
30. Transmission Identification Numbers ……………………………………………..18
31. Rops-Fops Certification Plate ………………………………………………………..19
32. Machine Security ……………………………………………………………………………..20
33. Introduction …………………………………………………………………………………20
34. JCB Plantguard …………………………………………………………………………..20
35. Construction Equipment Security And Registration Scheme (CESAR) .20
36. Operation
37. Introduction ……………………………………………………………………………………..21
38. Before Entering the Cab ……………………………………………………………………22
39. Entering and Leaving the Cab ……………………………………………………………23
40. Doors and Windows …………………………………………………………………………24
41. Opening and Closing the Doors …………………………………………………….24
42. Opening and Closing the Side Windows …………………………………………24
43. Opening and Closing the Rear Window ………………………………………….25
44. Seat Controls …………………………………………………………………………………..26
45. Introduction …………………………………………………………………………………26
46. Standard Seat ……………………………………………………………………………..26
47. Electrical Options ………………………………………………………………………..28
48. Seat Belt …………………………………………………………………………………………29
49. Inertia Reel Seat Belt …………………………………………………………………..29
50. Cab Layout ……………………………………………………………………………………..30
51. Drive Controls, Switches and Instruments ……………………………………………31
52. Drive Controls ……………………………………………………………………………..31
53. Switches …………………………………………………………………………………….35
54. Instruments …………………………………………………………………………………42
55. TorqueLock …………………………………………………………………………………45
56. Extreme Cold Climate Heater Switch (Optional) ………………………………46
57. Air Conditioning and Heater Controls ……………………………………………..52
58. Operating Levers ……………………………………………………………………………..53
59. Loader Controls …………………………………………………………………………..53
60. Hydraulic Speed Control ……………………………………………………………….53
61. Loader Shovel …………………………………………………………………………….54
62. Stabiliser Controls ……………………………………………………………………….57
63. Backhoe Controls ………………………………………………………………………..59
64. Safety Equipment …………………………………………………………………………….66
65. Boom and Slew Locks ………………………………………………………………….66
66. Control Lever Locks (If Fitted) ……………………………………………………….68
67. Stabiliser Travel Locks ………………………………………………………………….69
68. Warning Beacon ………………………………………………………………………….70
69. Before Starting The Engine ……………………………………………………………….71
70. Starting The Engine ………………………………………………………………………….73
71. Preparing The Machine For Travel ……………………………………………………..75
72. Backhoe Attachments ………………………………………………………………….75
73. Tucked In Travel Position ……………………………………………………………..75
74. Central Protruding Travel Position ………………………………………………….76
75. Road Travel Position ……………………………………………………………………76
76. Site Travelling Position …………………………………………………………………78
77. Testing The Park Brake …………………………………………………………………….80
78. Getting The Machine Moving ……………………………………………………………..81
79. Operating Practices ……………………………………………………………………..81
80. Stopping and Parking the Machine ……………………………………………………..84
81. Working With The Machine ……………………………………………………………….86
82. Using The Attachments And Site Safety …………………………………………86
83. Working With The Loader ……………………………………………………………..88
84. Working With The Backhoe …………………………………………………………..90
85. Operating In Low And High Temperatures …………………………………………101
86. Low Temperatures ……………………………………………………………………..101
87. High Temperatures …………………………………………………………………….101
88. Moving A Disabled Machine …………………………………………………………….102
89. Transporting The Machine ……………………………………………………………….103
90. Storage …………………………………………………………………………………………105
91. Storing the Machine ……………………………………………………………………105
92. Routine Maintenance
93. Service Requirements …………………………………………………………………….107
94. Introduction ……………………………………………………………………………….107
95. Owner-Operator Support …………………………………………………………….107
96. Service-Maintenance Agreements ……………………………………………….107
97. Initial Service and Inspection (100 Hours) ……………………………………..107
98. Lifting Regulations – Inspections and Tests ……………………………………108
99. Obtaining Replacement Parts ………………………………………………………108
100. Health and Safety …………………………………………………………………………..109
101. Lubricants …………………………………………………………………………………109
102. Battery …………………………………………………………………………………….. 111
103. First Aid – Electrolyte …………………………………………………………………. 111
104. Service Schedules …………………………………………………………………………. 113
105. Introduction ………………………………………………………………………………. 113
106. How to Use the Service Schedules ……………………………………………… 113
107. Pre-start Cold Checks, Service Points and Fluid Levels …………………. 114
108. Functional Test and Final Inspection ……………………………………………. 117
109. Fluids, Lubricants and Capacities …………………………………………………….. 119
110. Coolant Mixtures ……………………………………………………………………….121
111. Fuels ………………………………………………………………………………………..122
112. Cleaning the Machine ……………………………………………………………………..125
113. Introduction ……………………………………………………………………………….125
114. Preparing the Machine for Cleaning ……………………………………………..125
115. Cleaning the Machine …………………………………………………………………125
116. Checking for Damage ……………………………………………………………………..129
117. Seat Belt ……………………………………………………………………………………….130
118. Checking the Seat Belt Condition and Security ………………………………130
119. ROPS-FOPS Structure ……………………………………………………………………131
120. Checking The ROPS-FOPS Structure …………………………………………..131
121. Loader Arm Safety Strut ………………………………………………………………….132
122. Installing …………………………………………………………………………………..132
123. Removing …………………………………………………………………………………133
124. Greasing ……………………………………………………………………………………….134
125. Loader Arms ……………………………………………………………………………..134
126. Backhoe and Quickhitch ……………………………………………………………..135
127. Front Axle (2 Wheel Drive Machines) ……………………………………………136
128. Front Axle (4 Wheel Drive Machines) ……………………………………………136
129. Front Axle (All Wheel Drive Machines) ………………………………………….137
130. Rear Axle (All Wheel Drive Machines) ………………………………………….137
131. Extending Dipper ……………………………………………………………………….138
132. Driveshafts ……………………………………………………………………………….138
133. 6 – In – 1 Clamshovel ………………………………………………………………….139
134. Stabilisers (Centremount Machines) …………………………………………….139
135. Loader Quickhitch ……………………………………………………………………..139
136. Power Sideshift …………………………………………………………………………139
137. Kingpost …………………………………………………………………………………..140
138. Knuckle (if fitted) ………………………………………………………………………..140
139. Backhoe Quickhitch (Hydraulic) …………………………………………………..141
140. Access Panels ……………………………………………………………………………….142
141. Engine Cover …………………………………………………………………………….142
142. Engine Cover – Canopy Machines Only ………………………………………..143
143. Front Grille ………………………………………………………………………………..144
144. Brakes ………………………………………………………………………………………….145
145. Park Brake Adjustment ……………………………………………………………….145
146. Checking the Foot Brake Fluid Level ……………………………………………145
147. Electrical System ……………………………………………………………………………146
148. Battery ……………………………………………………………………………………..146
149. Jump Starting The Engine …………………………………………………………..148
150. Fuses ……………………………………………………………………………………….149
151. Link Box Fuses ………………………………………………………………………….151
152. Relays ……………………………………………………………………………………..152
153. Engine ………………………………………………………………………………………….154
154. Checking the Oil Level ……………………………………………………………….154
155. Changing the Oil and Filter ………………………………………………………….154
156. Changing the Air Filter Elements ………………………………………………….157
157. Checking the Coolant …………………………………………………………………158
158. Changing the Coolant …………………………………………………………………159
159. Cleaning the Cab Heater Filter …………………………………………………….160
160. Front End Accessory Drive Belt …………………………………………………..161
161. Fuel System …………………………………………………………………………………..163
162. Filling the Tank ………………………………………………………………………….163
163. Draining the Water Separator and Engine Fuel Filter ………………………164
164. Changing the Water Separator Filter …………………………………………….164
165. Cleaning Water Sedimenter Pump ……………………………………………….165
166. Changing the Engine Fuel Filter Element ………………………………………166
167. Bleeding the System ………………………………………………………………….167
168. Hydraulic System ……………………………………………………………………………168
169. Checking the Fluid Level …………………………………………………………….168
170. Hydraulic Tank Cap ……………………………………………………………………169
171. Changing the Filter Element ………………………………………………………..169
172. Changing the Suction Strainer ……………………………………………………..171
173. Cooling Pack …………………………………………………………………………….172
174. Transmission …………………………………………………………………………………173
175. Checking the Synchro Shuttle Oil Level ………………………………………..173
176. Changing the Synchro Shuttle Oil and Filter ………………………………….173
177. Checking the Powershift Transmission Oil Level ……………………………175
178. Changing the Powershift Oil and Filter ………………………………………….175
179. Tyres and Wheels …………………………………………………………………………..177
180. Tyre Inflation ……………………………………………………………………………..177
181. Checking the Wheel Nut Torques …………………………………………………177
182. Axles …………………………………………………………………………………………….178
183. Front and Rear Axle (All Wheel Steer Machines) ……………………………178
184. Front and Rear Axle (Two Wheel Steer Machines) …………………………180
185. Wear Pads …………………………………………………………………………………….182
186. Extradig Dipper Wear Pads …………………………………………………………182
187. Stabiliser Legs (Sideshift Machines Only) ……………………………………..184
188. Windscreen Washer ……………………………………………………………………….185
189. Checking the Level …………………………………………………………………….185
190. Optional Attachments
191. Introduction ……………………………………………………………………………………187
192. Attachments For Your Machine ………………………………………………………..188
193. Attachment Operation ……………………………………………………………………..189
194. Auxiliary Return Hose Options …………………………………………………….189
195. High And Low Flow Attachments ………………………………………………….190
196. Operating High Flow Attachments With Extending Dipper ……………….191
197. Quick Release Couplings ………………………………………………………………..192
198. Connecting and Disconnecting …………………………………………………….192
199. Venting Hydraulic Pressure ……………………………………………………………..194
200. Loader Quickhitch …………………………………………………………………………..195
201. Installing The Quickhitch Carriage ……………………………………………….195
202. Removing The Quickhitch Carriage ……………………………………………..196
203. Installing Loader Quickhitch Attachments ……………………………………..196
204. Removing Loader Quickhitch Attachments ……………………………………198
205. Backhoe Quickhitch (Mechanical Type) …………………………………………….200
206. Installing The Quickhitch …………………………………………………………….200
207. Removing The Quickhitch …………………………………………………………..201
208. Installing Backhoe Quickhitch Attachments ……………………………………201
209. Removing Backhoe Quickhitch Attachments ………………………………….202
210. Backhoe Quickhitch (Hydraulic Type) ………………………………………………..204
211. Installing the Quickhitch ……………………………………………………………..204
212. Removing the Quickhitch ……………………………………………………………205
213. Installing Backhoe Quickhitch Attachments ……………………………………205
214. Removing Backhoe Quickhitch Attachments ………………………………….207
215. Directly Mounted Backhoe Attachments …………………………………………….209
216. Installing Directly Mounted Backhoe Attachments ………………………….209
217. Shovel – Forks Option …………………………………………………………………….. 211
218. Safety and Control …………………………………………………………………….. 211
219. Preparing the Forks for Use ……………………………………………………….. 211
220. Preparing For Road Travel ………………………………………………………….212
221. Preparing For Site Travel ……………………………………………………………212
222. Adjust The Fork Spacing …………………………………………………………….212
223. Daily Maintenance ……………………………………………………………………..212
224. Tool Carrier And Forks Option ………………………………………………………….213
225. Safety and Control ……………………………………………………………………..213
226. Preparing the Forks for Use ………………………………………………………..213
227. Adjust the Fork Spacing ……………………………………………………………..214
228. Preparing for Road Travel …………………………………………………………..214
229. Preparing for Site Travel ……………………………………………………………..214
230. Preparing for Shovel Operation ……………………………………………………214
231. Daily Maintenance ……………………………………………………………………..214
232. Hydraulic Tool Circuit (H.T.C) …………………………………………………………..215
233. Connecting the Hand Held Tool ……………………………………………………215
234. Operating The Tool …………………………………………………………………….216
235. Disconnecting the Hand Held Tool ……………………………………………….216
236. Side Tip Shovel ……………………………………………………………………………..217
237. Safety Decals ……………………………………………………………………………217
238. Safety and Control ……………………………………………………………………..218
239. Side Tip Operation ……………………………………………………………………..218
240. Daily Maintenance ……………………………………………………………………..220
241. Specifications
242. Lifting (Craning) And Safe Working Loads …………………………………………221
243. Lifting Regulations ……………………………………………………………………..221
244. Safe Working Loads …………………………………………………………………..221
245. Safe Working Loads – Forks ………………………………………………………..222
246. Safe Working Loads – Craning …………………………………………………….223
247. Backhoe Bucket Weights And Dimensions ………………………………………..225
248. General Purpose Buckets (Standard Profile) …………………………………225
249. General Purpose Buckets (Deep Profile) ………………………………………225
250. Grading Buckets ………………………………………………………………………..225
251. Jaw Bucket ……………………………………………………………………………….225
252. Tapered Ditching Buckets ……………………………………………………………226
253. Excavator Quick Hitch ………………………………………………………………..226
254. Static Dimensions …………………………………………………………………………..227
255. 3CX Machines …………………………………………………………………………..227
256. 3CX Super Machines …………………………………………………………………228
257. 4CX Machines …………………………………………………………………………..229
258. Hydraulic Hose Burst Pressures ……………………………………………………….230
259. Noise Data …………………………………………………………………………………….231
260. Vibration Data ………………………………………………………………………………..232
261. Introduction ……………………………………………………………………………….232
262. 4CX, 3CX Super ………………………………………………………………………..233
263. 3CX …………………………………………………………………………………………234
264. Tyre Sizes And Pressures ……………………………………………………………….235
265. Warranty Information
266. Machine Service Record Sheet ………………………………………………………..239
267. Registration Information ………………………………………………………………….241

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