JCB 3CX, 4CX Precision Control Operator Manual

JCB 3CX, 4CX Precision Control Operator Manual - Image 2

JCB 3CX, 4CX Precision Control Operator Manual - Image 3

JCB 3CX, 4CX Precision Control Operator Manual - Image 4

JCB 3CX, 4CX Precision Control Operator Manual - Image 5

jcb 3cx 4cx precision control operator manual 2

jcb 3cx 4cx precision control operator manual 3

JCB 3CX, 4CX Precision Control Operator Manual

$20.00

Type Of Manual: Operator Manual
Number of Pages: 221
Size: 26.6MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 3CX, 4CX Precision Control

1. Safety Notices
2. Introduction ……………………………………………………………………………………… vi
3. Machine Security …………………………………………………………………………. vi
4. Introduction
5. About This Handbook …………………………………………………………………………1
6. Machine Model and Serial Number ………………………………………………….1
7. Using this Handbook ……………………………………………………………………..1
8. Units of Measurement ……………………………………………………………………1
9. Left Side, Right Side ………………………………………………………………………1
10. Using the Machine …………………………………………………………………………1
11. Cab-Canopy …………………………………………………………………………………1
12. Cross References ………………………………………………………………………….2
13. The JCB Backhoe Loader …………………………………………………………………..3
14. Machine Description ………………………………………………………………………3
15. Safety Yours And Others …………………………………………………………………….4
16. Safety – Yours and Others ………………………………………………………………4
17. Safety Check List ……………………………………………………………………………….5
18. General Safety ……………………………………………………………………………..5
19. Operating Safety …………………………………………………………………………..6
20. Maintenance Safety ……………………………………………………………………….7
21. Safety Decals ………………………………………………………………………………….10
22. Identifying Your Machine ………………………………………………………………….. 11
23. Machine Identification Plate …………………………………………………………. 11
24. Typical Vehicle Identification Number (VIN) ……………………………………. 11
25. Typical Engine Identification Number …………………………………………….. 11
26. Serial Plates ……………………………………………………………………………….12
27. Operation
28. Introduction ……………………………………………………………………………………..15
29. Before Entering the Cab ……………………………………………………………………16
30. Entering and Leaving the Cab ……………………………………………………………17
31. Doors and Windows …………………………………………………………………………18
32. Opening and Closing the Doors …………………………………………………….18
33. Opening and Closing the Side Windows …………………………………………18
34. Opening and Closing the Rear Window ………………………………………….19
35. Seat Controls …………………………………………………………………………………..20
36. Seat Belt …………………………………………………………………………………………22
37. Fasten the Seat Belt …………………………………………………………………….22
38. Check the Seat Belt is Operating Correctly ……………………………………..22
39. Release the Seat Belt …………………………………………………………………..22
40. Cab Layout ……………………………………………………………………………………..23
41. Drive Controls, Switches and Instruments ……………………………………………24
42. Drive Controls ……………………………………………………………………………..24
43. Switches …………………………………………………………………………………….27
44. Instruments …………………………………………………………………………………34
45. Air Conditioning and Heater Controls ……………………………………………..37
46. Operating Levers ……………………………………………………………………………..38
47. Loader Controls …………………………………………………………………………..38
48. Hydraulic Speed Control ……………………………………………………………….38
49. Loader Shovel …………………………………………………………………………….39
50. Stabiliser Controls ……………………………………………………………………….42
51. Backhoe Controls ………………………………………………………………………..44
52. Safety Equipment …………………………………………………………………………….51
53. Boom and Slew Locks ………………………………………………………………….51
54. Control Lever Locks (If Fitted) ……………………………………………………….53
55. Stabiliser Travel Locks ………………………………………………………………….54
56. Warning Beacon ………………………………………………………………………….55
57. Before Starting The Engine ……………………………………………………………….56
58. Starting The Engine ………………………………………………………………………….58
59. Preparing The Machine For Travel ……………………………………………………..60
60. Backhoe Attachments ………………………………………………………………….60
61. Tuck In Travel Position …………………………………………………………………60
62. Central Protruding Travel Position ………………………………………………….61
63. Road Travel Position ……………………………………………………………………61
64. Site Travelling Position …………………………………………………………………63
65. Testing The Parking Brake ………………………………………………………………..65
66. Getting The Machine Moving ……………………………………………………………..66
67. Operating Practices ……………………………………………………………………..66
68. Stopping and Parking the Machine ……………………………………………………..69
69. Working With The Machine ……………………………………………………………….71
70. Using The Attachments And Site Safety …………………………………………71
71. Working With The Loader ……………………………………………………………..73
72. Working With The Backhoe …………………………………………………………..74
73. Operating In Low And High Temperatures …………………………………………..85
74. Low Temperatures ……………………………………………………………………….85
75. High Temperatures ………………………………………………………………………85
76. Moving A Disabled Machine ………………………………………………………………86
77. Transporting The Machine …………………………………………………………………87
78. Storage …………………………………………………………………………………………..89
79. Storing the Machine ……………………………………………………………………..89
80. Routine Maintenance
81. Service Requirements ………………………………………………………………………91
82. Introduction …………………………………………………………………………………91
83. Owner-Operator Support ………………………………………………………………91
84. Service-Maintenance Agreements …………………………………………………91
85. Initial Service and Inspection (100 Hours) ……………………………………….91
86. Lifting Regulations – Inspections and Tests ……………………………………..92
87. Obtaining Replacement Parts ………………………………………………………..92
88. Health and Safety …………………………………………………………………………….93
89. Lubricants …………………………………………………………………………………..93
90. Battery ……………………………………………………………………………………….95
91. First Aid – Electrolyte ……………………………………………………………………95
92. Service Schedules ……………………………………………………………………………97
93. Lubricants and Capacities ……………………………………………………………….102
94. Coolant Mixtures ……………………………………………………………………….104
95. Cleaning the Machine ……………………………………………………………………..105
96. Checking for Damage ……………………………………………………………………..107
97. Seat Belt ……………………………………………………………………………………….108
98. Checking the Seat Belt Condition and Security ………………………………108
99. Loader Arm Safety Strut ………………………………………………………………….109
100. Installing …………………………………………………………………………………..109
101. Removing ………………………………………………………………………………… 110
102. Engine Panels ………………………………………………………………………………. 111
103. Opening and Closing the Bonnet ………………………………………………… 111
104. Removing and Fitting a Side Panel ……………………………………………… 112
105. Removing and Fitting the Front Grille …………………………………………… 113
106. Greasing ………………………………………………………………………………………. 114
107. Loader Arms …………………………………………………………………………….. 114
108. Backhoe and Quickhitch …………………………………………………………….. 115
109. Front Axle (2 Wheel Drive Machines) …………………………………………… 116
110. Front Axle (4 Wheel Drive Machines) …………………………………………… 116
111. Front Axle (All Wheel Drive Machines) …………………………………………. 117
112. Rear Axle (All Wheel Drive Machines) …………………………………………. 117
113. Extending Dipper ………………………………………………………………………. 118
114. Driveshafts ………………………………………………………………………………. 118
115. 6 – In – 1 Clamshovel …………………………………………………………………. 119
116. Stabilisers (Centremount Machines) ……………………………………………. 119
117. Loader Quickhitch …………………………………………………………………….. 119
118. Power Sideshift …………………………………………………………………………120
119. Kingpost …………………………………………………………………………………..120
120. Knuckle (if fitted) ………………………………………………………………………..121
121. Backhoe Quickhitch (Hydraulic) …………………………………………………..121
122. Brakes ………………………………………………………………………………………….122
123. Parking Brake Adjustment …………………………………………………………..122
124. Checking the Foot Brake Fluid Level ……………………………………………122
125. Checking the Foot Brake Fluid Level ……………………………………………123
126. Electrical System ……………………………………………………………………………124
127. Battery ……………………………………………………………………………………..124
128. Jump Starting The Engine …………………………………………………………..125
129. Fuses and Relays ………………………………………………………………………127
130. Link Box Fuses ………………………………………………………………………….128
131. Relay Identification …………………………………………………………………….130
132. Engine ………………………………………………………………………………………….131
133. Checking the Oil Level ……………………………………………………………….131
134. Changing the Oil and Filter ………………………………………………………….132
135. Changing the Air Filter Elements ………………………………………………….133
136. Checking the Coolant …………………………………………………………………134
137. Changing the Coolant …………………………………………………………………135
138. Adjusting the Fan Belt ………………………………………………………………..137
139. Cleaning the Cab Heater Filter …………………………………………………….137
140. Fuel System …………………………………………………………………………………..138
141. Types of Fuel …………………………………………………………………………….138
142. Filling the Tank ………………………………………………………………………….139
143. Draining the Filter ………………………………………………………………………140
144. Changing the Filter Element ………………………………………………………..141
145. Draining the Sediment Bowl ………………………………………………………..143
146. Cleaning the Fuel Lift Pump Strainer …………………………………………….145
147. Bleed the System ………………………………………………………………………146
148. Hydraulic System ……………………………………………………………………………147
149. Checking the Fluid Level …………………………………………………………….147
150. Hydraulic Tank Cap ……………………………………………………………………148
151. Changing the Filter Element ………………………………………………………..148
152. Changing the Suction Strainer ……………………………………………………..150
153. Hose Burst Protection Valve (if fitted) ………………………………………………..151
154. Checking Hose Burst Protection Valve ………………………………………….151
155. Lowering a Load ………………………………………………………………………..151
156. Transmission …………………………………………………………………………………153
157. Checking the Synchro Shuttle Oil Level ………………………………………..153
158. Changing the Synchro Shuttle Oil and Filter ………………………………….154
159. Checking the Powershift Transmission Oil Level ……………………………155
160. Changing the Powershift Oil and Filter ………………………………………….156
161. Tyres and Wheels …………………………………………………………………………..157
162. Tyre Inflation ……………………………………………………………………………..157
163. Checking the Wheel Nut Torques …………………………………………………157
164. Axles …………………………………………………………………………………………….158
165. Front and Rear Axle (All Wheel Steer Machines) ……………………………158
166. Front and Rear Axle (Two Wheel Steer Machines) …………………………161
167. Wear Pads …………………………………………………………………………………….163
168. Extradig Dipper Wear Pads …………………………………………………………163
169. Stabiliser Legs (Sideshift Machines Only) ……………………………………..165
170. Hydraulic Oil Cooler ………………………………………………………………………..166
171. Cleaning the Tubes-Fins ……………………………………………………………..166
172. Air Conditioning (if fitted) …………………………………………………………………167
173. Adjusting the Compressor Drive Belt ……………………………………………167
174. Windscreen Washer ……………………………………………………………………….168
175. Checking the Level …………………………………………………………………….168
176. Optional Attachments
177. Introduction ……………………………………………………………………………………169
178. Attachments For Your Machine ……………………………………………………170
179. Attachment Operation ……………………………………………………………………..171
180. Auxiliary Return Hose Options …………………………………………………….171
181. High And Low Flow Attachments ………………………………………………….172
182. Operating High Flow Attachments With Extending Dipper ……………….173
183. Quick Release Couplings ………………………………………………………………..174
184. Connecting and Disconnecting …………………………………………………….174
185. Loader Quickhitch …………………………………………………………………………..176
186. Installing The Quickhitch Carriage ……………………………………………….176
187. Removing The Quickhitch Carriage ……………………………………………..177
188. Installing Loader Quickhitch Attachments ……………………………………..177
189. Removing Loader Quickhitch Attachments ……………………………………179
190. Backhoe Quickhitch (Mechanical Type) …………………………………………….181
191. Installing The Quickhitch …………………………………………………………….181
192. Removing The Quickhitch …………………………………………………………..182
193. Installing Backhoe Quickhitch Attachments ……………………………………182
194. Removing Backhoe Quickhitch Attachments ………………………………….183
195. Backhoe Quickhitch (Hydraulic Type) ………………………………………………..185
196. Installing the Quickhitch ……………………………………………………………..185
197. Removing the Quickhitch ……………………………………………………………186
198. Installing Backhoe Quickhitch Attachments ……………………………………186
199. Removing Backhoe Quickhitch Attachments ………………………………….188
200. Directly Mounted Backhoe Attachments …………………………………………….190
201. Installing Directly Mounted Backhoe Attachments ………………………….190
202. Shovel – Forks Option ……………………………………………………………………..191
203. Safety and Control ……………………………………………………………………..191
204. Preparing the Forks for Use ………………………………………………………..191
205. Preparing For Road Travel ………………………………………………………….192
206. Preparing For Site Travel ……………………………………………………………192
207. Adjust The Fork Spacing …………………………………………………………….192
208. Daily Maintenance ……………………………………………………………………..192
209. Tool Carrier And Forks Option ………………………………………………………….193
210. Safety and Control ……………………………………………………………………..193
211. Preparing the Forks for Use ………………………………………………………..193
212. Adjust the Fork Spacing ……………………………………………………………..194
213. Preparing for Road Travel …………………………………………………………..194
214. Preparing for Site Travel ……………………………………………………………..194
215. Preparing for Shovel Operation ……………………………………………………194
216. Daily Maintenance ……………………………………………………………………..194
217. Hydraulic Tool Circuit (H.T.C) …………………………………………………………..195
218. Connecting the Hand Held Tool ……………………………………………………195
219. Operating The Tool …………………………………………………………………….196
220. Disconnecting the Hand Held Tool ……………………………………………….196
221. Specifications
222. Lifting (Craning) Regulations And Safe Working Loads ……………………….197
223. Lifting Regulations ……………………………………………………………………..197
224. Safe Working Loads …………………………………………………………………..197
225. Safe Working Loads – Forks ………………………………………………………..198
226. Safe Working Loads – Craning …………………………………………………….199
227. Backhoe Bucket Weights And Dimensions ………………………………………..201
228. General Purpose Buckets (Standard Profile) …………………………………201
229. General Purpose Buckets (Deep Profile) ………………………………………201
230. Grading Buckets ………………………………………………………………………..201
231. Jaw Bucket ……………………………………………………………………………….202
232. Tapered Ditching Buckets ……………………………………………………………202
233. Static Dimensions …………………………………………………………………………..203
234. 3CX Sideshift Machines ……………………………………………………………..203
235. 4CX Sideshift Machines ……………………………………………………………..204
236. 3CX Super Machines …………………………………………………………………205
237. 3CX Centremount Machines ……………………………………………………….206
238. 4CX Centremount Machines ……………………………………………………….207
239. 4C And 4CN Machines ……………………………………………………………….208
240. Hydraulic Hose Burst Pressures ……………………………………………………….209
241. Noise And Vibration Data ………………………………………………………………..210
242. Tyre Sizes And Pressures ………………………………………………………………. 211

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