JCB 3CX Backhoe Loader Operator Manual 9831-2700

JCB 3CX Backhoe Loader Operator Manual 9831-2700 - Image 2

JCB 3CX Backhoe Loader Operator Manual 9831-2700 - Image 3

JCB 3CX Backhoe Loader Operator Manual 9831-2700 - Image 4

JCB 3CX Backhoe Loader Operator Manual 9831-2700 - Image 5

jcb 3cx backhoe loader operator manual 9831 2700 2

jcb 3cx backhoe loader operator manual 9831 2700 3

JCB 3CX Backhoe Loader Operator Manual 9831-2700

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-2700
Number of Pages: 266
Size: 24.7MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 3CX Backhoe Loader

1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cross References ………………………………………………………………………………………………………………… 1
8. Location of Manual ………………………………………………………………………………………………………………. 1
9. Safety
10. Safety – Yours and Others …………………………………………………………………………………………………….. 2
11. Safety Warnings …………………………………………………………………………………………………………………… 2
12. General Safety …………………………………………………………………………………………………………………….. 3
13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 4
14. About the Product
15. Introduction
16. General ……………………………………………………………………………………………………………………………….. 5
17. Name and Address of the Manufacturer …………………………………………………………………………………. 5
18. Product Compliance ……………………………………………………………………………………………………………… 5
19. Description
20. General ……………………………………………………………………………………………………………………………….. 6
21. Intended Use ……………………………………………………………………………………………………………………….. 6
22. Log Moving-Object Handling ………………………………………………………………………………………………….. 6
23. Optional Equipment and Attachments …………………………………………………………………………………….. 6
24. Danger Zone ……………………………………………………………………………………………………………………….. 6
25. Main Component Locations …………………………………………………………………………………………………… 7
26. Product and Component Identification
27. Machine ………………………………………………………………………………………………………………………………. 8
28. Engine ………………………………………………………………………………………………………………………………… 8
29. Axle ……………………………………………………………………………………………………………………………………. 9
30. Gearbox …………………………………………………………………………………………………………………………….. 10
31. Operator Protective Structure ………………………………………………………………………………………………. 10
32. Hydraulic Pump ………………………………………………………………………………………………………………….. 11
33. Safety Labels
34. General ……………………………………………………………………………………………………………………………… 12
35. Safety Label Identification ……………………………………………………………………………………………………. 13
36. Operator Station
37. Component Locations …………………………………………………………………………………………………………. 15
38. Interior Switches
39. Ignition Switch ……………………………………………………………………………………………………………………. 17
40. Multi-Purpose Switch ………………………………………………………………………………………………………….. 17
41. Cab Interior Light ……………………………………………………………………………………………………………….. 18
42. Console Switches
43. General ……………………………………………………………………………………………………………………………… 19
44. Road Lights ……………………………………………………………………………………………………………………….. 19
45. Hazard Warning Lights ……………………………………………………………………………………………………….. 19
46. Front Work Lights ………………………………………………………………………………………………………………. 19
47. Rear Work Lights ……………………………………………………………………………………………………………….. 20
48. Four Wheel Drive Selector ………………………………………………………………………………………………….. 20
49. Beacon ……………………………………………………………………………………………………………………………… 20
50. Kingpost Clamp ………………………………………………………………………………………………………………….. 20
51. Rear Window Wiper ……………………………………………………………………………………………………………. 20
52. Return To Dig Enable …………………………………………………………………………………………………………. 20
53. Hammer …………………………………………………………………………………………………………………………….. 20
54. Operation
55. Introduction
56. General ……………………………………………………………………………………………………………………………… 21
57. Operating Safety
58. General ……………………………………………………………………………………………………………………………… 22
59. Worksite Safety ………………………………………………………………………………………………………………….. 24
60. Risk Assessment ……………………………………………………………………………………………………………….. 25
61. Walk-Around Inspection
62. General ……………………………………………………………………………………………………………………………… 27
63. Entering and Leaving the Operator Station
64. General ……………………………………………………………………………………………………………………………… 28
65. Doors
66. Operator Door ……………………………………………………………………………………………………………………. 29
67. Windows
68. Side Window ……………………………………………………………………………………………………………………… 30
69. Rear Window …………………………………………………………………………………………………………………….. 30
70. Battery Isolator
71. General ……………………………………………………………………………………………………………………………… 32
72. Before Starting the Engine
73. General ……………………………………………………………………………………………………………………………… 33
74. Operator Seat
75. General ……………………………………………………………………………………………………………………………… 35
76. Suspension Seat ………………………………………………………………………………………………………………… 35
77. Seat Belt
78. General ……………………………………………………………………………………………………………………………… 37
79. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 37
80. Mirrors
81. General ……………………………………………………………………………………………………………………………… 39
82. Starting the Engine
83. General ……………………………………………………………………………………………………………………………… 40
84. Immobiliser ………………………………………………………………………………………………………………………… 41
85. Warming Up ………………………………………………………………………………………………………………………. 43
86. Stopping and Parking
87. General ……………………………………………………………………………………………………………………………… 45
88. Preparing for Travel
89. General ……………………………………………………………………………………………………………………………… 47
90. Preparing for Road Travel …………………………………………………………………………………………………… 48
91. Preparing for Worksite Travel ………………………………………………………………………………………………. 49
92. Beacon ……………………………………………………………………………………………………………………………… 50
93. Safety Equipment
94. Boom Lock ………………………………………………………………………………………………………………………… 51
95. Slew Lock …………………………………………………………………………………………………………………………. 52
96. Drive Controls
97. Steering Wheel ………………………………………………………………………………………………………………….. 54
98. Accelerator Pedal ……………………………………………………………………………………………………………….. 54
99. Hand Throttle Control …………………………………………………………………………………………………………. 54
100. Service Brake Pedal …………………………………………………………………………………………………………… 54
101. Park Brake ………………………………………………………………………………………………………………………… 55
102. Transmission Drive Lever ……………………………………………………………………………………………………. 55
103. Gear Lever ………………………………………………………………………………………………………………………… 56
104. Transmission Dump Switch …………………………………………………………………………………………………. 57
105. Instruments
106. Instrument Panel ………………………………………………………………………………………………………………… 58
107. Getting the Machine Moving
108. General ……………………………………………………………………………………………………………………………… 67
109. Slopes
110. General ……………………………………………………………………………………………………………………………… 69
111. Driving on Slopes ………………………………………………………………………………………………………………. 69
112. Driving the Machine
113. Limited Slip Differential (LSD) ……………………………………………………………………………………………… 70
114. Operating Levers-Pedals
115. General ……………………………………………………………………………………………………………………………… 71
116. Control Layouts ………………………………………………………………………………………………………………….. 71
117. Loader Controls …………………………………………………………………………………………………………………. 71
118. Excavator Arm Controls ………………………………………………………………………………………………………. 75
119. Stabiliser Controls ………………………………………………………………………………………………………………. 86
120. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 88
121. Lifting and Loading
122. General ……………………………………………………………………………………………………………………………… 89
123. Working with the Loader
124. General ……………………………………………………………………………………………………………………………… 90
125. Filling the Shovel ……………………………………………………………………………………………………………….. 91
126. Loading a Truck …………………………………………………………………………………………………………………. 92
127. Working with the Excavator Arm
128. General ……………………………………………………………………………………………………………………………… 93
129. Preparing to Use the Excavator Arm ……………………………………………………………………………………. 93
130. Digging ……………………………………………………………………………………………………………………………… 94
131. Extending Dipper ……………………………………………………………………………………………………………….. 95
132. Heating, Ventilating and Air-Conditioning (HVAC)
133. Air-Conditioning Controls …………………………………………………………………………………………………….. 97
134. Face Level Fan ………………………………………………………………………………………………………………….. 98
135. Power Sockets
136. Auxiliary Power Socket ……………………………………………………………………………………………………….. 99
137. Radio
138. General ……………………………………………………………………………………………………………………………. 100
139. Fire Extinguisher
140. General ……………………………………………………………………………………………………………………………. 101
141. Moving a Disabled Machine
142. General ……………………………………………………………………………………………………………………………. 102
143. Getting the Machine Unstuck …………………………………………………………………………………………….. 102
144. Jump-Starting the Engine ………………………………………………………………………………………………….. 102
145. Retrieval ………………………………………………………………………………………………………………………….. 103
146. Loader Arm (Emergency Operation) …………………………………………………………………………………… 105
147. Excavator Arm (Emergency Operation) ……………………………………………………………………………….. 105
148. Lifting the Machine
149. General ……………………………………………………………………………………………………………………………. 106
150. Transporting the Machine
151. General ……………………………………………………………………………………………………………………………. 109
152. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 109
153. Operating Environment
154. General ……………………………………………………………………………………………………………………………. 111
155. Operating in Low Temperatures …………………………………………………………………………………………. 111
156. Operating in High Temperatures …………………………………………………………………………………………. 111
157. Refuelling
158. General ……………………………………………………………………………………………………………………………. 113
159. Low Fuel Levels ……………………………………………………………………………………………………………….. 113
160. Filling the Tank …………………………………………………………………………………………………………………. 113
161. Attachments
162. Working with Attachments
163. Introduction ………………………………………………………………………………………………………………………. 115
164. Attachments for your Machine ……………………………………………………………………………………………. 115
165. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 116
166. Direct-Mounted Attachments
167. General ……………………………………………………………………………………………………………………………. 120
168. Quickhitch
169. General ……………………………………………………………………………………………………………………………. 122
170. Excavator Arm Quickhitch …………………………………………………………………………………………………. 122
171. Auxiliary Circuits
172. General ……………………………………………………………………………………………………………………………. 127
173. Handheld Hydraulic Tool Circuits ………………………………………………………………………………………… 127
174. Side-Shift Carriage
175. General ……………………………………………………………………………………………………………………………. 129
176. Hose Reel
177. General ……………………………………………………………………………………………………………………………. 130
178. Work Platforms
179. General ……………………………………………………………………………………………………………………………. 132
180. Hammer
181. General ……………………………………………………………………………………………………………………………. 133
182. Preservation and Storage
183. Cleaning
184. General ……………………………………………………………………………………………………………………………. 135
185. Preparation ………………………………………………………………………………………………………………………. 135
186. Checking For Damage
187. General ……………………………………………………………………………………………………………………………. 137
188. Storage
189. General ……………………………………………………………………………………………………………………………. 138
190. Put into Storage ……………………………………………………………………………………………………………….. 138
191. During Storage …………………………………………………………………………………………………………………. 138
192. Take out of Storage ………………………………………………………………………………………………………….. 139
193. Security
194. General ……………………………………………………………………………………………………………………………. 140
195. JCB Plantguard ………………………………………………………………………………………………………………… 140
196. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 140
197. LiveLink …………………………………………………………………………………………………………………………… 140
198. Maintenance
199. Introduction
200. General ……………………………………………………………………………………………………………………………. 141
201. Owner-Operator Support ……………………………………………………………………………………………………. 141
202. Service-Maintenance Agreements ………………………………………………………………………………………. 142
203. Initial Service and Inspection ……………………………………………………………………………………………… 142
204. Obtaining Spare Parts ………………………………………………………………………………………………………. 142
205. Maintenance Safety
206. General ……………………………………………………………………………………………………………………………. 143
207. Fluids and Lubricants ……………………………………………………………………………………………………….. 144
208. Maintenance Schedules
209. General ……………………………………………………………………………………………………………………………. 148
210. How to Use the Maintenance Schedules …………………………………………………………………………….. 148
211. Maintenance Intervals ……………………………………………………………………………………………………….. 148
212. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 149
213. Functional Tests and Final Inspection …………………………………………………………………………………. 151
214. Maintenance Positions
215. General ……………………………………………………………………………………………………………………………. 154
216. Maintenance Position – Loader Arm Lowered ………………………………………………………………………. 154
217. Maintenance Position – Loader Arm Raised …………………………………………………………………………. 154
218. Service Points
219. General ……………………………………………………………………………………………………………………………. 157
220. Access Apertures
221. General ……………………………………………………………………………………………………………………………. 159
222. Engine Compartment Cover ………………………………………………………………………………………………. 159
223. Front Grille ………………………………………………………………………………………………………………………. 160
224. Tools
225. General ……………………………………………………………………………………………………………………………. 162
226. Toolbox ……………………………………………………………………………………………………………………………. 162
227. Lubrication
228. General ……………………………………………………………………………………………………………………………. 163
229. Preparation ………………………………………………………………………………………………………………………. 163
230. Attachments
231. General …………………………………………………………………………………………………………………………… 164
232. Body and Framework
233. General …………………………………………………………………………………………………………………………… 166
234. Kingpost ………………………………………………………………………………………………………………………….. 167
235. Loader Arm
236. General …………………………………………………………………………………………………………………………… 169
237. Excavator Arm
238. Lubricate ………………………………………………………………………………………………………………………….. 170
239. Extending Dipper ……………………………………………………………………………………………………………… 170
240. Stabilisers
241. General …………………………………………………………………………………………………………………………… 172
242. Wear Pads ………………………………………………………………………………………………………………………. 172
243. Operator Station
244. General …………………………………………………………………………………………………………………………… 174
245. Operator Protective Structure …………………………………………………………………………………………….. 174
246. Seat ………………………………………………………………………………………………………………………………… 175
247. Seat Belt …………………………………………………………………………………………………………………………. 175
248. Controls …………………………………………………………………………………………………………………………… 176
249. Heating, Ventilating and Air-Conditioning (HVAC)
250. Air-Conditioning ……………………………………………………………………………………………………………….. 177
251. Engine
252. General …………………………………………………………………………………………………………………………… 179
253. Oil …………………………………………………………………………………………………………………………………… 179
254. Drive Belt ………………………………………………………………………………………………………………………… 182
255. Air Filter
256. General …………………………………………………………………………………………………………………………… 184
257. Fuel System
258. General …………………………………………………………………………………………………………………………… 186
259. Fuel Filter ………………………………………………………………………………………………………………………… 186
260. Engine Fuel Filter …………………………………………………………………………………………………………….. 187
261. Water Separator ………………………………………………………………………………………………………………. 188
262. Cooling System
263. General ……………………………………………………………………………..

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