JCB 3CX Operator Manual 9831-1500 - Image 2

JCB 3CX Operator Manual 9831-1500 - Image 3

JCB 3CX Operator Manual 9831-1500 - Image 4

JCB 3CX Operator Manual 9831-1500 - Image 5

JCB 3CX Operator Manual 9831-1500

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-1500
Number of Pages: 246
Size: 21.4MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 3CX

1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
8. Cross References ………………………………………………………………………………………………………………… 1
9. Safety
10. Safety – Yours and Others …………………………………………………………………………………………………….. 2
11. Safety Warnings …………………………………………………………………………………………………………………… 2
12. General Safety …………………………………………………………………………………………………………………….. 3
13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 4
14. About the Product
15. Introduction
16. General ……………………………………………………………………………………………………………………………….. 5
17. Name and Address of the Manufacturer …………………………………………………………………………………. 5
18. Product Compliance ……………………………………………………………………………………………………………… 5
19. Description
20. General ……………………………………………………………………………………………………………………………….. 6
21. Intended Use ……………………………………………………………………………………………………………………….. 6
22. Log Moving-Object Handling ………………………………………………………………………………………………….. 6
23. Optional Equipment and Attachments …………………………………………………………………………………….. 6
24. Danger Zone ……………………………………………………………………………………………………………………….. 6
25. Main Component Locations …………………………………………………………………………………………………… 7
26. Product and Component Identification
27. Machine ………………………………………………………………………………………………………………………………. 8
28. Engine ………………………………………………………………………………………………………………………………… 8
29. Axle ……………………………………………………………………………………………………………………………………. 9
30. Gearbox …………………………………………………………………………………………………………………………….. 10
31. Operator Protective Structure ………………………………………………………………………………………………. 10
32. Hydraulic Pump ………………………………………………………………………………………………………………….. 11
33. Safety Labels
34. General ……………………………………………………………………………………………………………………………… 12
35. Safety Label Identification ……………………………………………………………………………………………………. 13
36. Operator Station
37. Component Locations …………………………………………………………………………………………………………. 15
38. Console Switches
39. General ……………………………………………………………………………………………………………………………… 17
40. Road Lights ……………………………………………………………………………………………………………………….. 17
41. Hazard Warning Lights ……………………………………………………………………………………………………….. 17
42. Front Work Lights ………………………………………………………………………………………………………………. 17
43. Rear Work Lights ……………………………………………………………………………………………………………….. 18
44. Four Wheel Drive Selector ………………………………………………………………………………………………….. 18
45. Beacon ……………………………………………………………………………………………………………………………… 18
46. Kingpost Clamp ………………………………………………………………………………………………………………….. 18
47. Rear Window Wiper ……………………………………………………………………………………………………………. 18
48. Return To Dig Enable …………………………………………………………………………………………………………. 18
49. Hammer …………………………………………………………………………………………………………………………….. 18
50. Interior Switches
51. Ignition Switch ……………………………………………………………………………………………………………………. 19
52. Multi-Purpose Switch ………………………………………………………………………………………………………….. 19
53. Cab Interior Light ……………………………………………………………………………………………………………….. 20
54. Operation
55. Introduction
56. General ……………………………………………………………………………………………………………………………… 21
57. Operating Safety
58. General ……………………………………………………………………………………………………………………………… 22
59. Worksite Safety ………………………………………………………………………………………………………………….. 24
60. Risk Assessment ……………………………………………………………………………………………………………….. 25
61. Walk-Around Inspection
62. General ……………………………………………………………………………………………………………………………… 27
63. Entering and Leaving the Operator Station
64. General ……………………………………………………………………………………………………………………………… 28
65. Doors
66. Operator Door ……………………………………………………………………………………………………………………. 29
67. Windows
68. Side Window ……………………………………………………………………………………………………………………… 30
69. Rear Window …………………………………………………………………………………………………………………….. 30
70. Before Starting the Engine
71. General ……………………………………………………………………………………………………………………………… 32
72. Operator Seat
73. General ……………………………………………………………………………………………………………………………… 34
74. Suspension Seat ………………………………………………………………………………………………………………… 34
75. Seat Belt
76. General ……………………………………………………………………………………………………………………………… 36
77. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 36
78. Mirrors
79. General ……………………………………………………………………………………………………………………………… 38
80. Starting the Engine
81. General ……………………………………………………………………………………………………………………………… 39
82. Immobiliser ………………………………………………………………………………………………………………………… 40
83. Warming Up ………………………………………………………………………………………………………………………. 43
84. Stopping and Parking
85. General ……………………………………………………………………………………………………………………………… 44
86. Preparing for Travel
87. General ……………………………………………………………………………………………………………………………… 46
88. Preparing for Road Travel …………………………………………………………………………………………………… 47
89. Preparing for Worksite Travel ………………………………………………………………………………………………. 48
90. Beacon ……………………………………………………………………………………………………………………………… 49
91. Locks
92. Boom Lock ………………………………………………………………………………………………………………………… 50
93. Slew Lock …………………………………………………………………………………………………………………………. 51
94. Drive Controls
95. Steering Wheel ………………………………………………………………………………………………………………….. 53
96. Accelerator Pedal ……………………………………………………………………………………………………………….. 53
97. Hand Throttle Control …………………………………………………………………………………………………………. 53
98. Service Brake Pedal …………………………………………………………………………………………………………… 53
99. Park Brake ………………………………………………………………………………………………………………………… 54
100. Drive Lever ………………………………………………………………………………………………………………………… 54
101. Gear Lever ………………………………………………………………………………………………………………………… 55
102. Transmission Dump Switch …………………………………………………………………………………………………. 56
103. Instruments
104. Instrument Panel ………………………………………………………………………………………………………………… 57
105. Getting the Machine Moving
106. General ……………………………………………………………………………………………………………………………… 61
107. Driving the Machine
108. Limited Slip Differential (LSD) ……………………………………………………………………………………………… 63
109. Operating Levers-Pedals
110. General ……………………………………………………………………………………………………………………………… 64
111. Control Layouts ………………………………………………………………………………………………………………….. 64
112. Loader Controls …………………………………………………………………………………………………………………. 64
113. Excavator Arm Controls ………………………………………………………………………………………………………. 68
114. Stabiliser Controls ………………………………………………………………………………………………………………. 72
115. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 74
116. Lifting and Loading
117. General ……………………………………………………………………………………………………………………………… 75
118. Working with the Loader
119. General ……………………………………………………………………………………………………………………………… 76
120. Filling the Shovel ……………………………………………………………………………………………………………….. 77
121. Loading a Truck …………………………………………………………………………………………………………………. 78
122. Working with the Excavator Arm
123. General ……………………………………………………………………………………………………………………………… 79
124. Preparing to Use the Excavator Arm ……………………………………………………………………………………. 79
125. Digging ……………………………………………………………………………………………………………………………… 80
126. Extending Dipper ……………………………………………………………………………………………………………….. 81
127. Slopes
128. General ……………………………………………………………………………………………………………………………… 83
129. Driving on Slopes ………………………………………………………………………………………………………………. 83
130. Heating, Ventilating and Air-Conditioning (HVAC)
131. Air-Conditioning Controls …………………………………………………………………………………………………….. 84
132. Face Level Fan ………………………………………………………………………………………………………………….. 85
133. Power Sockets
134. Auxiliary Power Socket ……………………………………………………………………………………………………….. 86
135. Radio
136. General ……………………………………………………………………………………………………………………………… 87
137. Battery Isolator
138. General ……………………………………………………………………………………………………………………………… 88
139. Fire Extinguisher
140. General ……………………………………………………………………………………………………………………………… 89
141. Moving a Disabled Machine
142. Getting the Machine Unstuck ………………………………………………………………………………………………. 90
143. Jump-Starting the Engine ……………………………………………………………………………………………………. 90
144. Retrieval ……………………………………………………………………………………………………………………………. 91
145. Loader Arm (Emergency Operation) …………………………………………………………………………………….. 93
146. Excavator Arm (Emergency Operation) …………………………………………………………………………………. 93
147. Lifting the Machine
148. General ……………………………………………………………………………………………………………………………… 94
149. Transporting the Machine
150. General ……………………………………………………………………………………………………………………………… 97
151. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………… 97
152. Operating Environment
153. General ……………………………………………………………………………………………………………………………… 99
154. Operating in Low Temperatures …………………………………………………………………………………………… 99
155. Operating in High Temperatures …………………………………………………………………………………………… 99
156. Refuelling
157. General ……………………………………………………………………………………………………………………………. 101
158. Low Fuel Levels ……………………………………………………………………………………………………………….. 101
159. Filling the Tank …………………………………………………………………………………………………………………. 101
160. Attachments
161. Working with Attachments
162. Introduction ………………………………………………………………………………………………………………………. 103
163. Attachments for your Machine ……………………………………………………………………………………………. 103
164. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 104
165. Direct-Mounted Attachments
166. General ……………………………………………………………………………………………………………………………. 108
167. Quickhitch
168. General ……………………………………………………………………………………………………………………………. 110
169. Excavator Arm Quickhitch …………………………………………………………………………………………………. 110
170. Auxiliary Circuits
171. General ……………………………………………………………………………………………………………………………. 115
172. Handheld Hydraulic Tool Circuits ………………………………………………………………………………………… 115
173. Bidirectional Circuits …………………………………………………………………………………………………………. 116
174. Side-Shift Carriage
175. General ……………………………………………………………………………………………………………………………. 120
176. Hose Reel
177. General ……………………………………………………………………………………………………………………………. 121
178. Work Platforms
179. General ……………………………………………………………………………………………………………………………. 123
180. Hammer
181. General ……………………………………………………………………………………………………………………………. 124
182. Preservation and Storage
183. Cleaning
184. General ……………………………………………………………………………………………………………………………. 125
185. Preparation ………………………………………………………………………………………………………………………. 125
186. Checking For Damage
187. General ……………………………………………………………………………………………………………………………. 127
188. Storage
189. General ……………………………………………………………………………………………………………………………. 128
190. Put into Storage ……………………………………………………………………………………………………………….. 128
191. During Storage …………………………………………………………………………………………………………………. 128
192. Take out of Storage ………………………………………………………………………………………………………….. 129
193. Security
194. General ……………………………………………………………………………………………………………………………. 130
195. JCB Plantguard ………………………………………………………………………………………………………………… 130
196. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 130
197. LiveLink …………………………………………………………………………………………………………………………… 130
198. Maintenance
199. Introduction
200. General ……………………………………………………………………………………………………………………………. 131
201. Owner-Operator Support ……………………………………………………………………………………………………. 131
202. Service-Maintenance Agreements ………………………………………………………………………………………. 131
203. Initial Service and Inspection ……………………………………………………………………………………………… 132
204. Obtaining Spare Parts ………………………………………………………………………………………………………. 132
205. Maintenance Safety
206. General ……………………………………………………………………………………………………………………………. 133
207. Fluids and Lubricants ……………………………………………………………………………………………………….. 134
208. Maintenance Schedules
209. General ……………………………………………………………………………………………………………………………. 137
210. How to Use the Maintenance Schedules …………………………………………………………………………….. 137
211. Maintenance Intervals ……………………………………………………………………………………………………….. 137
212. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 137
213. Functional Tests and Final Inspection …………………………………………………………………………………. 140
214. Maintenance Positions
215. General ……………………………………………………………………………………………………………………………. 143
216. Maintenance Position – Loader Arm Lowered ………………………………………………………………………. 143
217. Maintenance Position – Loader Arm Raised …………………………………………………………………………. 143
218. Service Points
219. General ……………………………………………………………………………………………………………………………. 146
220. Access Apertures
221. General ……………………………………………………………………………………………………………………………. 148
222. Engine Compartment Cover ………………………………………………………………………………………………. 148
223. Front Grille ………………………………………………………………………………………………………………………. 151
224. Tools
225. General ……………………………………………………………………………………………………………………………. 152
226. Toolbox ……………………………………………………………………………………………………………………………. 152
227. Lubrication
228. General ……………………………………………………………………………………………………………………………. 153
229. Preparation ………………………………………………………………………………………………………………………. 153
230. Attachments
231. General …………………………………………………………………………………………………………………………… 154
232. Body and Framework
233. General …………………………………………………………………………………………………………………………… 156
234. Kingpost ………………………………………………………………………………………………………………………….. 158
235. Loader Arm
236. General …………………………………………………………………………………………………………………………… 159
237. Excavator Arm
238. Lubricate ………………………………………………………………………………………………………………………….. 160
239. Extending Dipper ……………………………………………………………………………………………………………… 160
240. Stabilisers
241. General …………………………………………………………………………………………………………………………… 162
242. Wear Pads ………………………………………………………………………………………………………………………. 162
243. Operator Station
244. General …………………………………………………………………………………………………………………………… 164
245. Operator Protective Structure …………………………………………………………………………………………….. 164
246. Seat ………………………………………………………………………………………………………………………………… 165
247. Seat Belt …………………………………………………………………………………………………………………………. 165
248. Controls …………………………………………………………………………………………………………………………… 166
249. Engine
250. General …………………………………………………………………………………………………………………………… 167
251. Oil …………………………………………………………………………………………………………………………………… 167
252. Drive Belt ………………………………………………………………………………………………………………………… 171
253. Air Filter
254. General …………………………………………………………………………………………………………………………… 172
255. Fuel System
256. General …………………………………………………………………………………………………………………………… 174
257. Fuel Filter ………………………………………………………………………………………………………………………… 175
258. Engine Fuel Filter …………………………………………………………………………………………………………….. 176
259. Water Separator ………………………………………………………………………………………………………………. 177
260. Cooling System
261. General …………………………………………………………………………………………………………………………… 179
262. Coolant ……………………………………………………………………………………………………………………………. 179

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