JCB 3CXG Backhoe Loader Operator Manual 9831-8500

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JCB 3CXG Backhoe Loader Operator Manual 9831-8500 - Image 3

JCB 3CXG Backhoe Loader Operator Manual 9831-8500 - Image 4

JCB 3CXG Backhoe Loader Operator Manual 9831-8500 - Image 5

jcb 3cxg backhoe loader operator manual 9831 8500 2

jcb 3cxg backhoe loader operator manual 9831 8500 3

JCB 3CXG Backhoe Loader Operator Manual 9831-8500

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-8500
Number of Pages: 264
Size: 25.8MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 3CXG Backhoe Loader

1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
8. Cross References ………………………………………………………………………………………………………………… 2
9. Safety
10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
11. Safety Warnings …………………………………………………………………………………………………………………… 3
12. General Safety …………………………………………………………………………………………………………………….. 4
13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
14. About the Product
15. Introduction
16. General ……………………………………………………………………………………………………………………………….. 7
17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
18. Product Compliance ……………………………………………………………………………………………………………… 7
19. Description
20. General ……………………………………………………………………………………………………………………………….. 8
21. Intended Use ……………………………………………………………………………………………………………………….. 8
22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
23. Optional Equipment and Attachments …………………………………………………………………………………….. 8
24. Danger Zone ……………………………………………………………………………………………………………………….. 8
25. Main Component Locations …………………………………………………………………………………………………… 8
26. Product and Component Identification
27. Machine …………………………………………………………………………………………………………………………….. 10
28. Engine ………………………………………………………………………………………………………………………………. 10
29. Axle ………………………………………………………………………………………………………………………………….. 11
30. Gearbox …………………………………………………………………………………………………………………………….. 12
31. Operator Protective Structure ………………………………………………………………………………………………. 12
32. Hydraulic Pump ………………………………………………………………………………………………………………….. 14
33. Safety Labels
34. General ……………………………………………………………………………………………………………………………… 15
35. Safety Label Identification ……………………………………………………………………………………………………. 15
36. Operator Station
37. Component Locations …………………………………………………………………………………………………………. 20
38. Interior Switches
39. Ignition Switch ……………………………………………………………………………………………………………………. 24
40. Multi-Purpose Switch ………………………………………………………………………………………………………….. 24
41. Cab Interior Light ……………………………………………………………………………………………………………….. 25
42. Console Switches
43. General ……………………………………………………………………………………………………………………………… 26
44. Road Lights ……………………………………………………………………………………………………………………….. 26
45. Hazard Warning Lights ……………………………………………………………………………………………………….. 26
46. Front Work Lights ………………………………………………………………………………………………………………. 26
47. Rear Work Lights ……………………………………………………………………………………………………………….. 27
48. Four Wheel Drive Selector ………………………………………………………………………………………………….. 27
49. Smooth Ride System (SRS) ………………………………………………………………………………………………… 27
50. Beacon ……………………………………………………………………………………………………………………………… 27
51. Kingpost Clamp ………………………………………………………………………………………………………………….. 27
52. Rear Window Wiper ……………………………………………………………………………………………………………. 27
53. Return To Dig Enable …………………………………………………………………………………………………………. 27
54. Hammer …………………………………………………………………………………………………………………………….. 28
55. Operation
56. Introduction
57. General ……………………………………………………………………………………………………………………………… 29
58. Operating Safety
59. General ……………………………………………………………………………………………………………………………… 30
60. Worksite Safety ………………………………………………………………………………………………………………….. 32
61. Risk Assessment ……………………………………………………………………………………………………………….. 33
62. Walk-Around Inspection
63. General ……………………………………………………………………………………………………………………………… 35
64. Entering and Leaving the Operator Station
65. General ……………………………………………………………………………………………………………………………… 36
66. Doors
67. Operator Door ……………………………………………………………………………………………………………………. 38
68. Windows
69. Side Window ……………………………………………………………………………………………………………………… 39
70. Rear Window …………………………………………………………………………………………………………………….. 39
71. Battery Isolator
72. General ……………………………………………………………………………………………………………………………… 41
73. Before Starting the Engine
74. General ……………………………………………………………………………………………………………………………… 42
75. Operator Seat
76. General ……………………………………………………………………………………………………………………………… 44
77. Suspension Seat ………………………………………………………………………………………………………………… 44
78. Seat Belt
79. General ……………………………………………………………………………………………………………………………… 46
80. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 46
81. Mirrors
82. General ……………………………………………………………………………………………………………………………… 48
83. Starting the Engine
84. General ……………………………………………………………………………………………………………………………… 49
85. Immobiliser ………………………………………………………………………………………………………………………… 51
86. Warming Up ………………………………………………………………………………………………………………………. 54
87. Stopping and Parking
88. General ……………………………………………………………………………………………………………………………… 55
89. Preparing for Travel
90. General ……………………………………………………………………………………………………………………………… 57
91. Preparing for Road Travel …………………………………………………………………………………………………… 58
92. Preparing for Worksite Travel ………………………………………………………………………………………………. 59
93. Beacon ……………………………………………………………………………………………………………………………… 60
94. Safety Equipment
95. Boom Lock ………………………………………………………………………………………………………………………… 61
96. Slew Lock …………………………………………………………………………………………………………………………. 63
97. Drive Controls
98. Steering Wheel ………………………………………………………………………………………………………………….. 65
99. Accelerator Pedal ……………………………………………………………………………………………………………….. 65
100. Hand Throttle Control …………………………………………………………………………………………………………. 65
101. Service Brake Pedal …………………………………………………………………………………………………………… 65
102. Park Brake ………………………………………………………………………………………………………………………… 66
103. Transmission Drive Lever ……………………………………………………………………………………………………. 66
104. Gear Lever ………………………………………………………………………………………………………………………… 67
105. Transmission Dump Switch …………………………………………………………………………………………………. 68
106. Instruments
107. Instrument Panel ………………………………………………………………………………………………………………… 69
108. Getting the Machine Moving
109. General ……………………………………………………………………………………………………………………………… 73
110. Slopes
111. General ……………………………………………………………………………………………………………………………… 75
112. Driving on Slopes ………………………………………………………………………………………………………………. 75
113. Driving the Machine
114. Limited Slip Differential (LSD) ……………………………………………………………………………………………… 76
115. Operating Levers-Pedals
116. General ……………………………………………………………………………………………………………………………… 77
117. Control Layouts ………………………………………………………………………………………………………………….. 77
118. Loader Controls …………………………………………………………………………………………………………………. 77
119. Excavator End Controls ………………………………………………………………………………………………………. 81
120. Stabiliser Controls ………………………………………………………………………………………………………………. 89
121. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 91
122. Lifting and Loading
123. General ……………………………………………………………………………………………………………………………… 92
124. Working with the Loader
125. General ……………………………………………………………………………………………………………………………… 93
126. Filling the Shovel ……………………………………………………………………………………………………………….. 94
127. Loading a Truck …………………………………………………………………………………………………………………. 95
128. Working with the Excavator End
129. General ……………………………………………………………………………………………………………………………… 96
130. Preparing to Use the Excavator End …………………………………………………………………………………….. 96
131. Digging ……………………………………………………………………………………………………………………………… 97
132. Extending Dipper ……………………………………………………………………………………………………………….. 97
133. Heating, Ventilating and Air-Conditioning (HVAC)
134. Air-Conditioning Controls …………………………………………………………………………………………………… 100
135. Face Level Fan ………………………………………………………………………………………………………………… 101
136. Power Sockets
137. Auxiliary Power Socket ……………………………………………………………………………………………………… 102
138. Radio
139. General ……………………………………………………………………………………………………………………………. 103
140. Fire Extinguisher
141. General ……………………………………………………………………………………………………………………………. 104
142. Moving a Disabled Machine
143. General ……………………………………………………………………………………………………………………………. 105
144. Getting the Machine Unstuck …………………………………………………………………………………………….. 105
145. Jump-Starting the Engine ………………………………………………………………………………………………….. 105
146. Retrieval ………………………………………………………………………………………………………………………….. 106
147. Loader Arm (Emergency Operation) …………………………………………………………………………………… 108
148. Excavator End (Emergency Operation) ……………………………………………………………………………….. 108
149. Lifting the Machine
150. General ……………………………………………………………………………………………………………………………. 109
151. Transporting the Machine
152. General ……………………………………………………………………………………………………………………………. 113
153. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 113
154. Operating Environment
155. General ……………………………………………………………………………………………………………………………. 115
156. Operating in Low Temperatures …………………………………………………………………………………………. 115
157. Operating in High Temperatures …………………………………………………………………………………………. 115
158. Refuelling
159. General ……………………………………………………………………………………………………………………………. 117
160. Low Fuel Levels ……………………………………………………………………………………………………………….. 117
161. Filling the Tank …………………………………………………………………………………………………………………. 117
162. Attachments
163. Working with Attachments
164. Introduction ………………………………………………………………………………………………………………………. 119
165. Attachments for your Machine ……………………………………………………………………………………………. 119
166. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 120
167. Direct-Mounted Attachments
168. General ……………………………………………………………………………………………………………………………. 124
169. Quickhitch
170. General ……………………………………………………………………………………………………………………………. 126
171. Excavator End Quickhitch ………………………………………………………………………………………………….. 126
172. Auxiliary Circuits
173. General ……………………………………………………………………………………………………………………………. 131
174. Handheld Hydraulic Tool Circuits ………………………………………………………………………………………… 131
175. Bi-directional Circuits ………………………………………………………………………………………………………… 132
176. Side-Shift Carriage
177. General ……………………………………………………………………………………………………………………………. 136
178. Hose Reel
179. General ……………………………………………………………………………………………………………………………. 137
180. Work Platforms
181. General ……………………………………………………………………………………………………………………………. 139
182. Hammer
183. General ……………………………………………………………………………………………………………………………. 140
184. Preservation and Storage
185. Cleaning
186. General ……………………………………………………………………………………………………………………………. 141
187. Preparation ………………………………………………………………………………………………………………………. 142
188. Checking For Damage
189. General ……………………………………………………………………………………………………………………………. 143
190. Storage
191. General ……………………………………………………………………………………………………………………………. 144
192. Put into Storage ……………………………………………………………………………………………………………….. 144
193. During Storage …………………………………………………………………………………………………………………. 144
194. Take out of Storage ………………………………………………………………………………………………………….. 145
195. Security
196. General ……………………………………………………………………………………………………………………………. 146
197. JCB Plantguard ………………………………………………………………………………………………………………… 146
198. LiveLink …………………………………………………………………………………………………………………………… 146
199. Maintenance
200. Introduction
201. General ……………………………………………………………………………………………………………………………. 147
202. Owner-Operator Support ……………………………………………………………………………………………………. 147
203. Service-Maintenance Agreements ………………………………………………………………………………………. 148
204. Initial Service and Inspection ……………………………………………………………………………………………… 148
205. Obtaining Spare Parts ………………………………………………………………………………………………………. 148
206. Maintenance Safety
207. General ……………………………………………………………………………………………………………………………. 149
208. Fluids and Lubricants ……………………………………………………………………………………………………….. 150
209. Maintenance Schedules
210. General ……………………………………………………………………………………………………………………………. 154
211. How to Use the Maintenance Schedules …………………………………………………………………………….. 154
212. Maintenance Intervals ……………………………………………………………………………………………………….. 154
213. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 155
214. Functional Tests and Final Inspection …………………………………………………………………………………. 157
215. Maintenance Positions
216. General ……………………………………………………………………………………………………………………………. 160
217. Maintenance Position – Loader Arm Lowered ………………………………………………………………………. 160
218. Maintenance Position – Loader Arm Raised …………………………………………………………………………. 160
219. Service Points
220. General ……………………………………………………………………………………………………………………………. 163
221. Access Apertures
222. General ……………………………………………………………………………………………………………………………. 165
223. Engine Compartment Cover ………………………………………………………………………………………………. 165
224. Front Grille ………………………………………………………………………………………………………………………. 168
225. Tools
226. General ……………………………………………………………………………………………………………………………. 169
227. Toolbox ……………………………………………………………………………………………………………………………. 169
228. Lubrication
229. General ……………………………………………………………………………………………………………………………. 170
230. Preparation ………………………………………………………………………………………………………………………. 170
231. Attachments
232. General …………………………………………………………………………………………………………………………… 171
233. Body and Framework
234. General …………………………………………………………………………………………………………………………… 173
235. Kingpost ………………………………………………………………………………………………………………………….. 175
236. Loader Arm
237. General …………………………………………………………………………………………………………………………… 176
238. Excavator End
239. Lubricate ………………………………………………………………………………………………………………………….. 177
240. Extending Dipper ……………………………………………………………………………………………………………… 177
241. Stabilisers
242. General …………………………………………………………………………………………………………………………… 179
243. Wear Pads ………………………………………………………………………………………………………………………. 179
244. Operator Station
245. General …………………………………………………………………………………………………………………………… 181
246. Operator Protective Structure …………………………………………………………………………………………….. 181
247. Seat ………………………………………………………………………………………………………………………………… 182
248. Seat Belt …………………………………………………………………………………………………………………………. 182
249. Controls …………………………………………………………………………………………………………………………… 183
250. Heating, Ventilating and Air-Conditioning (HVAC)
251. Air-Conditioning ……………………………………………………………………………………………………………….. 184
252. Engine
253. General …………………………………………………………………………………………………………………………… 186
254. Oil …………………………………………………………………………………………………………………………………… 186
255. Drive Belt ………………………………………………………………………………………………………………………… 189
256. Air Filter
257. General …………………………………………………………………………………………………………………………… 191
258. Fuel System
259. General …………………………………………………………………………………………………………………………… 193
260. Fuel Filter ………………………………………………………………………………………………………………………… 194
261. Engine Fuel Filter …………………………………………………………………………………………………………….. 195
262. Water Separator ………………………………………………………………………..

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