JCB 3DX, 3DX XTRA, 3DX Super, 4DX With JCB ECOMAX Engine Operator Manual 9821-0000

JCB 3DX, 3DX XTRA, 3DX Super, 4DX With JCB ECOMAX Engine Operator Manual 9821-0000 - Image 2

JCB 3DX, 3DX XTRA, 3DX Super, 4DX With JCB ECOMAX Engine Operator Manual 9821-0000 - Image 3

JCB 3DX, 3DX XTRA, 3DX Super, 4DX With JCB ECOMAX Engine Operator Manual 9821-0000 - Image 4

JCB 3DX, 3DX XTRA, 3DX Super, 4DX With JCB ECOMAX Engine Operator Manual 9821-0000 - Image 5

jcb 3dx 3dx xtra 3dx super 4dx with jcb ecomax engine operator manual 9821 0000 2

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JCB 3DX, 3DX XTRA, 3DX Super, 4DX With JCB ECOMAX Engine Operator Manual 9821-0000

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-0000
Number of Pages: 207
Size: 20.2MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 3DX, 3DX XTRA, 3DX Super, 4DX With JCB ECOMAX Engine

1. Safety Notices
2. Important Information …………………………………………………………………………1
3. The Operator Manual …………………………………………………………………….1
4. Safety Warnings ……………………………………………………………………………1
5. Introduction
6. About This Manual ……………………………………………………………………………..3
7. Machine Model and Serial Number ………………………………………………….3
8. Using this Manual ………………………………………………………………………….3
9. Left Side, Right Side ………………………………………………………………………3
10. Cab-Canopy …………………………………………………………………………………3
11. Cross References ………………………………………………………………………….3
12. Machine Description …………………………………………………………………………..4
13. The JCB Backhoe Loader ………………………………………………………………4
14. Intended Use ………………………………………………………………………………..4
15. Component List …………………………………………………………………………….4
16. Safety Check List ……………………………………………………………………………….5
17. Safety – Yours and Others ………………………………………………………………5
18. General Safety ……………………………………………………………………………..5
19. Operating Safety …………………………………………………………………………..7
20. Maintenance Safety ……………………………………………………………………..10
21. Identifying Your Machine …………………………………………………………………..15
22. Machine Identification Plate ………………………………………………………….15
23. Machine Identification Plate ………………………………………………………….15
24. Typical Product Identification Number (PIN) ………………………………….16
25. Component Identification Plates …………………………………………………….17
26. Typical Engine Identification Number …………………………………………..17
27. Transmission Identification Numbers ……………………………………………..17
28. Axles ……………………………………………………………………………………….17
29. Hydraulic Pump Serial Plate ……………………………………………………….17
30. Gearbox …………………………………………………………………………………..18
31. Operation
32. Introduction ……………………………………………………………………………………..19
33. Before Entering the Cab ……………………………………………………………………20
34. Entering and Leaving the Cab ……………………………………………………………21
35. Doors and Windows …………………………………………………………………………22
36. Opening and Closing the Door ………………………………………………………22
37. Opening and Closing the Side Windows …………………………………………22
38. Opening and Closing the Rear Window ………………………………………….23
39. Seat Controls …………………………………………………………………………………..24
40. Introduction …………………………………………………………………………………24
41. Seat Control ……………………………………………………………………………….25
42. For 3DX …………………………………………………………………………………..25
43. For 3DX XTRA, 3DX SUPER, 4DX ……………………………………………..26
44. Seat Belt …………………………………………………………………………………………27
45. Static Seat Belt ……………………………………………………………………………27
46. Fasten the Seat Belt ………………………………………………………………….27
47. Release the Seat Belt ………………………………………………………………..27
48. Adjusting the Seat Belt ………………………………………………………………27
49. Cab Layout ……………………………………………………………………………………..28
50. From Serial Number …………………………………………………………………….28
51. Component Key From Serial Number …………………………………………..29
52. From Serial Number …………………………………………………………………….30
53. Component Key From Serial Number …………………………………………..31
54. Drive Controls, Switches and Instruments ……………………………………………32
55. Drive Controls ……………………………………………………………………………..32
56. Steering Wheel …………………………………………………………………………32
57. Accelerator Pedal ……………………………………………………………………..32
58. Hand Throttle Lever …………………………………………………………………..32
59. Foot Brake Pedals …………………………………………………………………….32
60. Park Brake Lever ………………………………………………………………………32
61. Transmission Lever (4-Speed Syncro Shuttle Transmission) …………..33
62. Gear Lever (Syncro Shuttle Transmission) ……………………………………33
63. Transmission Dump Switch ………………………………………………………..33
64. Switches ………………………………………………………………………………….34
65. Instruments …………………………………………………………………………………40
66. Front Console …………………………………………………………………………..40
67. Side Console ……………………………………………………………………………41
68. Air-Conditioning ……………………………………………………………………………….43
69. General ………………………………………………………………………………………43
70. Air-Conditioning Controls ……………………………………………………………..43
71. Operating Levers ……………………………………………………………………………..44
72. Introduction …………………………………………………………………………………44
73. Control Layouts …………………………………………………………………………..44
74. Loader Controls …………………………………………………………………………..45
75. Manual Controls ………………………………………………………………………..45
76. Excavator Controls ………………………………………………………………………48
77. From Serial Number ………………………………………………………………….48
78. Manual Controls – JCB Diagonal (X) Pattern …………………………………48
79. Servo Excavator Controls ……………………………………………………………..51
80. From Serial Number ………………………………………………………………….51
81. Stabiliser Controls (Non-Servo Machines) ………………………………………54
82. From Serial Number ………………………………………………………………….54
83. Lever Controls ………………………………………………………………………….54
84. Stabiliser Controls (Servo Machines) ……………………………………………..56
85. From Serial Number ………………………………………………………………….56
86. Lever Controls ………………………………………………………………………….56
87. Stabiliser indicator lights …………………………………………………………….57
88. Auxiliary Controls ………………………………………………………………………..58
89. 6-in-1 Clamshovel ……………………………………………………………………..58
90. Open Bucket …………………………………………………………………………….58
91. Close Bucket …………………………………………………………………………….58
92. Travel Speed modes …………………………………………………………………………59
93. Economy Mode …………………………………………………………………………..59
94. Power Mode ……………………………………………………………………………….59
95. Safety Equipment …………………………………………………………………………….60
96. Boom and Slew Locks ………………………………………………………………….60
97. Boom Lock ……………………………………………………………………………….60
98. Slew Lock ………………………………………………………………………………..61
99. Beacon (if fitted) ………………………………………………………………………….62
100. Before Starting the Engine …………………………………………………………………63
101. Starting The Engine ………………………………………………………………………….65
102. Starting the Engine in Cold Climate ………………………………………………..66
103. Warning Lights ………………………………………………………………………….66
104. Preparing The Machine For Travel ……………………………………………………..67
105. Backhoe Attachments ………………………………………………………………….67
106. Tucked In Travel Position ……………………………………………………………..67
107. Central Protruding Travel Position ………………………………………………….68
108. Road Travel Position ……………………………………………………………………68
109. Site Travel Position ………………………………………………………………………69
110. Getting The Machine Moving ……………………………………………………………..70
111. Operating Practices ……………………………………………………………………..70
112. Stopping and Parking the Machine ……………………………………………………..72
113. Working With The Machine ……………………………………………………………….74
114. Operating Practices and Site Safety ………………………………………………74
115. Clothing and Safety Equipment ……………………………………………………..74
116. Danger Zone ………………………………………………………………………………74
117. Log Moving-Handling ……………………………………………………………………74
118. Safety Practices ………………………………………………………………………….74
119. Working With The Loader ……………………………………………………………..76
120. Introduction ………………………………………………………………………………76
121. Hydraulic Speed Control (HSC) (if fitted) ………………………………………76
122. Filling the Loader Shovel ……………………………………………………………77
123. Loading a Truck ………………………………………………………………………..77
124. Back filling ………………………………………………………………………………..78
125. 6 in 1 Bucket ……………………………………………………………………………….78
126. Dozing-Grading …………………………………………………………………………78
127. Loading and Digging ………………………………………………………………….79
128. Grabbing ………………………………………………………………………………….79
129. Dozing ……………………………………………………………………………………..81
130. Lifting and Loading Operations ……………………………………………………82
131. Risk Assessment ………………………………………………………………………83
132. Working With The Excavator …………………………………………………………85
133. Introduction ………………………………………………………………………………85
134. Preparing to Use the Backhoe …………………………………………………….86
135. Kingpost Clamps ……………………………………………………………………….87
136. Changing a Bucket ……………………………………………………………………88
137. Digging …………………………………………………………………………………….89
138. Moving the Machine while Digging Down Hill ………………………………..89
139. Sideshifting The Backhoe …………………………………………………………..90
140. Getting the Machine Unstuck ………………………………………………………..91
141. Operating Environment ……………………………………………………………………..92
142. Operating in Low Temperatures …………………………………………………….92
143. Operating in High Temperatures ……………………………………………………92
144. Operating in Dusty or Sandy Areas ………………………………………………..92
145. Operating in Coastal Regions ……………………………………………………….92
146. Operating on Wet or Soft Ground …………………………………………………..92
147. Refuelling the Machine ……………………………………………………………………..93
148. Low Fuel Levels ………………………………………………………………………….93
149. Filling the Tank ……………………………………………………………………………93
150. Moving A Disabled Machine ………………………………………………………………94
151. Towing and Retrieval ……………………………………………………………………94
152. Running Engine Procedure …………………………………………………………95
153. Disabled Engine Procedure ………………………………………………………..95
154. Transporting The Machine …………………………………………………………………96
155. Lifting A Machine ……………………………………………………………………………..98
156. Storage of the Machine …………………………………………………………………..101
157. Introduction ……………………………………………………………………………….101
158. Storage Area …………………………………………………………………………….101
159. Prepare the Machine for Storage …………………………………………………101
160. Put the Machine into Storage ………………………………………………………101
161. During Storage ………………………………………………………………………….101
162. Take the Machine Out of Storage …………………………………………………102
163. Machine Security ……………………………………………………………………………103
164. General …………………………………………………………………………………….103
165. Security Locks …………………………………………………………………………..103
166. LiveLink ……………………………………………………………………………………103
167. Routine Maintenance
168. Service Requirements …………………………………………………………………….105
169. Introduction ……………………………………………………………………………….105
170. Owner-Operator Support …………………………………………………………….105
171. Service-Maintenance Agreements ……………………………………………….105
172. Initial Service and Inspection ……………………………………………………….105
173. Health and Safety …………………………………………………………………………..106
174. Lubricants …………………………………………………………………………………106
175. Introduction …………………………………………………………………………….106
176. Hygiene ………………………………………………………………………………….106
177. Storage ………………………………………………………………………………….106
178. Waste Disposal ……………………………………………………………………….106
179. Handling …………………………………………………………………………………106
180. First Aid – Oil …………………………………………………………………………..107
181. Spillage ………………………………………………………………………………….107
182. Fires ………………………………………………………………………………………107
183. Service Schedules ………………………………………………………………………….108
184. Introduction ……………………………………………………………………………….108
185. How to Use the Service Schedules ………………………………………………108
186. Pre-start Cold Checks, Service Points and Fluid Levels ………………….109
187. Functional Test and Final Inspection ……………………………………………. 112
188. Fluids, Lubricants and Capacities …………………………………………………….. 114
189. Coolant Mixtures ………………………………………………………………………. 115
190. Fuels ……………………………………………………………………………………….. 116
191. Acceptable and Unacceptable Fuels …………………………………………. 116
192. Sulphur Content ……………………………………………………………………… 118
193. Effects of Fuel Contaminates ……………………………………………………. 118
194. Tools ……………………………………………………………………………………………. 119
195. Toolbox ……………………………………………………………………………………. 119
196. Carrying Tools onto the Machine …………………………………………………. 119
197. Prepare the Machine for Maintenance ………………………………………………120
198. Introduction ……………………………………………………………………………….120
199. How to Make the Machine Safe (Loader Arm Lowered) ………………….121
200. How to Make the Machine Safe (Loader Arm Lifted) ………………………121
201. Installing the Loader Arm Safety Strut ………………………………………..121
202. Removing the Loader Arm Safety Strut ………………………………………122
203. Cleaning the Machine ……………………………………………………………………..123
204. Introduction ……………………………………………………………………………….123
205. Detergents ……………………………………………………………………………..123
206. Pressure Washing and Steam Cleaning ……………………………………..123
207. Preparing the Machine for Cleaning ……………………………………………..123
208. Cleaning the Machine …………………………………………………………………124
209. Checking for Damage ……………………………………………………………………..127
210. Check the Machine Body and Structure ………………………………………..127
211. Check the Tyres ………………………………………………………………………..127
212. Check the Seat and Seat Belt ……………………………………………………..127
213. Check the Hydraulic Hoses and Fittings ……………………………………….127
214. Check the Electrical Circuits ………………………………………………………..128
215. Checking The ROPS-FOPS Structure …………………………………………..128
216. Greasing ……………………………………………………………………………………….130
217. Introduction ……………………………………………………………………………….130
218. Preparing the Machine for Greasing …………………………………………….130
219. Loader Arms ……………………………………………………………………………..131
220. Backhoe and Quickhitch (Optional) ………………………………………………132
221. Front Axle (2WD) ……………………………………………………………………….133
222. Front Axle (4WD) ……………………………………………………………………….133
223. Driveshafts ……………………………………………………………………………….134
224. Front Driveshaft ………………………………………………………………………134
225. Rear Driveshaft ……………………………………………………………………….134
226. Stabilisers (Centremount Machines) …………………………………………….134
227. Kingpost …………………………………………………………………………………..135
228. Access Panels ……………………………………………………………………………….136
229. Introduction ……………………………………………………………………………….136
230. Engine Cover …………………………………………………………………………….136
231. Cab Machines …………………………………………………………………………136
232. Front Grille ………………………………………………………………………………..137
233. Side Panels ………………………………………………………………………………137
234. Air Conditioning ……………………………………………………………………………..139
235. Cleaning the Cab Air Conditioning Filter ……………………………………….139
236. Receiver Drier …………………………………………………………………………139
237. Brakes ………………………………………………………………………………………….140
238. Park Brake ………………………………………………………………………………..140
239. Introduction …………………………………………………………………………….140
240. Testing the Park Brake ……………………………………………………………..140
241. Park Brake Adjustment …………………………………………………………….141
242. Foot Brake ………………………………………………………………………………..141
243. Checking the Foot Brake Fluid Level ………………………………………….141
244. Electrical System ……………………………………………………………………………143
245. Battery ……………………………………………………………………………………..143
246. Battery Disconnection-Connection ……………………………………………..143
247. Battery Warning Indicator …………………………………………………………143
248. Checking the Electrolyte Level ………………………………………………….143
249. Jump Starting The Engine …………………………………………………………..145
250. Fuses ……………………………………………………………………………………….146
251. Relays ……………………………………………………………………………………..148
252. Engine ………………………………………………………………………………………….149
253. Oil and Filter ……………………………………………………………………………..149
254. Checking the Oil Level ……………………………………………………………..149
255. ……………………………………………………………………………………………..149
256. Changing the Oil and Filter ……………………………………………………….150
257. Cooling System …………………………………………………………………………151
258. Checking the Coolant Level
259. (Reservoir fitted Machines) ……………………………………………………….151
260. Checking the Coolant Level
261. (Non Reservoir fitted Machines) ………………………………………………..151
262. Front End Accessory Drive Belt …………………………………………………..152
263. Introduction …………………………………………………………………………….152
264. Inspecting the Drive Belt …………………………………………………………..153
265. Changing the Drive Belt ……………………………………………………………153
266. Engine Air Filter …………………………………………………………………………154
267. Cleaning the Air Filter Scavenge Pipe ………………………………………..154
268. Changing the Elements ……………………………………………………………154
269. Fuel System …………………………………………………………………………………..155
270. Introduction ……………………………………………………………………………….155
271. Water Separator and Engine Fuel Filter ………………………………………..155
272. Introduction …………………………………………………………………………….155
273. Draining the Water Separator and Engine Fuel Filter ……………………156
274. Changing the Water Separator Pre-Filter ……………………………………158
275. Cleaning Water Separator Pump ……………………………………………….159
276. Changing the Secondary Fuel Filter …………………………………………..160
277. Bleeding the System ………………………………………………………………….161
278. Mechanical Fuel Injection System ……………………………………………..161
279. Hydraulic System ……………………………………………………………………………162
280. Introduction ……………………………………………………………………………….162
281. Releasing the Hydraulic Pressure ………………………………………………..162
282. Hydraulic Tank Filler Cap ……………………………………………………………163
283. Fit the Cap ……………………………………………………………………………..163
284. Remove the Cap ……………………………………………………………………..163
285. Oil and Filter ……………………………………………………………………………..163
286. Checking the Fluid Level ………………………………………………………….163
287. Changing the Filter Element ……………………………………………………..164
288. Changing the Suctio

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