JCB 3DX, 3DX XTRA, 3DX Super, 4DX With JCB ECOMAX Engine Operator Manual 9821-5050

JCB 3DX, 3DX XTRA, 3DX Super, 4DX With JCB ECOMAX Engine Operator Manual 9821-5050 - Image 2

JCB 3DX, 3DX XTRA, 3DX Super, 4DX With JCB ECOMAX Engine Operator Manual 9821-5050 - Image 3

JCB 3DX, 3DX XTRA, 3DX Super, 4DX With JCB ECOMAX Engine Operator Manual 9821-5050 - Image 4

JCB 3DX, 3DX XTRA, 3DX Super, 4DX With JCB ECOMAX Engine Operator Manual 9821-5050 - Image 5

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JCB 3DX, 3DX XTRA, 3DX Super, 4DX With JCB ECOMAX Engine Operator Manual 9821-5050

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-5050
Number of Pages: 212
Size: 12.0MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 3DX, 3DX XTRA, 3DX Super, 4DX With JCB ECOMAX Engine

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Left Side, Right Side ………………………………………………………………………1
10. Cab-Canopy …………………………………………………………………………………1
11. Cross References ………………………………………………………………………….1
12. Machine Description …………………………………………………………………………..2
13. The JCB Backhoe Loader ………………………………………………………………2
14. Intended Use ………………………………………………………………………………..2
15. Component List …………………………………………………………………………….2
16. Safety Check List ……………………………………………………………………………….3
17. Safety – Yours and Others ………………………………………………………………3
18. General Safety ……………………………………………………………………………..3
19. Operating Safety …………………………………………………………………………..5
20. Maintenance Safety ……………………………………………………………………….8
21. Identifying Your Machine …………………………………………………………………..13
22. Machine Identification Plate ………………………………………………………….13
23. Component Identification Plates …………………………………………………….13
24. Transmission Identification Numbers ……………………………………………..14
25. Operation
26. Introduction ……………………………………………………………………………………..15
27. Before Entering the Cab ……………………………………………………………………16
28. Entering and Leaving the Cab ……………………………………………………………17
29. Doors and Windows …………………………………………………………………………18
30. Opening and Closing the Door ………………………………………………………18
31. Opening and Closing the Side Windows …………………………………………18
32. Opening and Closing the Rear Window ………………………………………….19
33. Seat Controls …………………………………………………………………………………..20
34. Introduction …………………………………………………………………………………20
35. Seat Options ……………………………………………………………………………….21
36. Seat Belt …………………………………………………………………………………………23
37. Static Seat Belt ……………………………………………………………………………23
38. Cab Layout ……………………………………………………………………………………..24
39. Component Key …………………………………………………………………………..25
40. Drive Controls, Switches and Instruments ……………………………………………26
41. Drive Controls ……………………………………………………………………………..26
42. Instruments …………………………………………………………………………………35
43. Air-Conditioning (if fitted) …………………………………………………………………..39
44. General ………………………………………………………………………………………39
45. Air-Conditioning Controls ……………………………………………………………..39
46. Operating Levers ……………………………………………………………………………..40
47. Introduction …………………………………………………………………………………40
48. Control Layouts …………………………………………………………………………..40
49. Loader Controls …………………………………………………………………………..41
50. Excavator Controls ………………………………………………………………………44
51. Stabiliser Controls ……………………………………………………………………….49
52. Auxiliary Controls ………………………………………………………………………..53
53. Safety Equipment …………………………………………………………………………….54
54. Boom and Slew Locks ………………………………………………………………….54
55. Beacon ………………………………………………………………………………………56
56. Before Starting the Engine …………………………………………………………………57
57. Starting The Engine ………………………………………………………………………….59
58. Warming Up ………………………………………………………………………………..60
59. Preparing The Machine For Travel ……………………………………………………..61
60. Backhoe Attachments ………………………………………………………………….61
61. Tucked In Travel Position ……………………………………………………………..61
62. Central Protruding Travel Position ………………………………………………….62
63. Road Travel Position ……………………………………………………………………62
64. Site Travel Position ………………………………………………………………………63
65. Getting The Machine Moving ……………………………………………………………..65
66. Operating Practices ……………………………………………………………………..65
67. Stopping and Parking the Machine ……………………………………………………..67
68. Working With The Machine ……………………………………………………………….69
69. Operating Practices and Site Safety ………………………………………………69
70. Clothing and Safety Equipment ……………………………………………………..69
71. Danger Zone ………………………………………………………………………………69
72. Log Moving-Handling ……………………………………………………………………69
73. Safety Practices ………………………………………………………………………….70
74. Working With The Loader ……………………………………………………………..71
75. Working With The Excavator …………………………………………………………79
76. Lifting (Object Handling) ……………………………………………………………….87
77. Getting the Machine Unstuck ………………………………………………………..88
78. Operating Environment ……………………………………………………………………..89
79. Operating in Low Temperatures …………………………………………………….89
80. Operating in High Temperatures ……………………………………………………89
81. Operating in Dusty or Sandy Areas ………………………………………………..89
82. Operating in Coastal Regions ……………………………………………………….89
83. Operating on Wet or Soft Ground …………………………………………………..89
84. Refuelling the Machine ……………………………………………………………………..90
85. Low Fuel Levels ………………………………………………………………………….90
86. Filling the Tank ……………………………………………………………………………90
87. Moving A Disabled Machine ………………………………………………………………92
88. Towing and Retrieval ……………………………………………………………………92
89. Transporting The Machine …………………………………………………………………94
90. Lifting A Machine ……………………………………………………………………………..96
91. Storage of the Machine …………………………………………………………………….99
92. Introduction …………………………………………………………………………………99
93. Storage Area ………………………………………………………………………………99
94. Prepare the Machine for Storage …………………………………………………..99
95. Put the Machine into Storage ………………………………………………………..99
96. During Storage ……………………………………………………………………………99
97. Take the Machine Out of Storage …………………………………………………100
98. Machine Security ……………………………………………………………………………101
99. LiveLink ……………………………………………………………………………………102
100. Routine Maintenance
101. Service Requirements …………………………………………………………………….103
102. Introduction ……………………………………………………………………………….103
103. Owner-Operator Support …………………………………………………………….103
104. Service-Maintenance Agreements ……………………………………………….103
105. Initial Service and Inspection ……………………………………………………….103
106. Health and Safety …………………………………………………………………………..105
107. Lubricants …………………………………………………………………………………105
108. Service Schedules ………………………………………………………………………….107
109. Introduction ……………………………………………………………………………….107
110. How to Use the Service Schedules ………………………………………………107
111. Pre-start Cold Checks, Service Points and Fluid Levels ………………….108
112. Functional Test and Final Inspection ……………………………………………. 112
113. Fluids, Lubricants and Capacities …………………………………………………….. 114
114. Coolant Mixtures ………………………………………………………………………. 115
115. Fuels ……………………………………………………………………………………….. 116
116. Tools ……………………………………………………………………………………………. 119
117. Toolbox ……………………………………………………………………………………. 119
118. Carrying Tools onto the Machine …………………………………………………. 119
119. Prepare the Machine for Maintenance ………………………………………………120
120. Introduction ……………………………………………………………………………….120
121. How to Make the Machine Safe (Loader Arm Lowered) ………………….121
122. How to Make the Machine Safe (Loader Arm Lifted) ………………………121
123. Cleaning the Machine ……………………………………………………………………..123
124. Introduction ……………………………………………………………………………….123
125. Preparing the Machine for Cleaning ……………………………………………..123
126. Cleaning the Machine …………………………………………………………………124
127. Checking for Damage ……………………………………………………………………..127
128. Check the Machine Body and Structure ………………………………………..127
129. Check the Tyres ………………………………………………………………………..127
130. Check the Seat and Seat Belt ……………………………………………………..127
131. Check the Hydraulic Hoses and Fittings ……………………………………….127
132. Check the Electrical Circuits ………………………………………………………..128
133. Checking The ROPS-FOPS Structure …………………………………………..128
134. Greasing ……………………………………………………………………………………….130
135. Introduction ……………………………………………………………………………….130
136. Preparing the Machine for Greasing …………………………………………….130
137. Loader Arms ……………………………………………………………………………..131
138. Backhoe and Quickhitch (Optional) ………………………………………………132
139. Front Axle (2WD) ……………………………………………………………………….133
140. Front Axle (4WD) ……………………………………………………………………….134
141. Driveshafts ……………………………………………………………………………….135
142. Stabilisers (Centremount Machines) …………………………………………….135
143. Power Sideshift …………………………………………………………………………135
144. Kingpost …………………………………………………………………………………..136
145. Extending Dipper ……………………………………………………………………….136
146. Access Panels ……………………………………………………………………………….137
147. Introduction ……………………………………………………………………………….137
148. Engine Cover …………………………………………………………………………….137
149. Front Grille ………………………………………………………………………………..138
150. Air Conditioning ……………………………………………………………………………..139
151. Cleaning the Cab Air Conditioning Filter ……………………………………….139
152. Brakes ………………………………………………………………………………………….140
153. Park Brake ………………………………………………………………………………..140
154. Electrical System ……………………………………………………………………………142
155. Battery ……………………………………………………………………………………..142
156. Jump Starting The Engine …………………………………………………………..143
157. Fuses ……………………………………………………………………………………….144
158. Relays ……………………………………………………………………………………..145
159. Engine ………………………………………………………………………………………….146
160. Oil and Filter ……………………………………………………………………………..146
161. Cooling System …………………………………………………………………………148
162. Front End Accessory Drive Belt …………………………………………………..149
163. Engine Air Filter …………………………………………………………………………151
164. Fuel System …………………………………………………………………………………..152
165. Introduction ……………………………………………………………………………….152
166. Water Separator and Engine Fuel Filter ………………………………………..152
167. Bleeding the System ………………………………………………………………….158
168. Hydraulic System ……………………………………………………………………………159
169. Introduction ……………………………………………………………………………….159
170. Releasing the Hydraulic Pressure ………………………………………………..159
171. Hydraulic Tank Filler Cap ……………………………………………………………160
172. Oil and Filter ……………………………………………………………………………..160
173. Transmission …………………………………………………………………………………163
174. Gearbox ……………………………………………………………………………………163
175. Changing the Oil ………………………………………………………………………..165
176. Tyres and Wheels …………………………………………………………………………..166
177. Tyre Inflation ……………………………………………………………………………..166
178. Wheel Nuts ……………………………………………………………………………….167
179. Wear Pads …………………………………………………………………………………….168
180. Extending Dipper Wear Pads ………………………………………………………168
181. Stabiliser Legs (Sideshift Machines Only) ……………………………………..170
182. Windscreen Washer (If fitted) …………………………………………………………..171
183. Checking the Level …………………………………………………………………….171
184. Optional Attachments
185. Introduction ……………………………………………………………………………………173
186. Attachments For Your Machine ………………………………………………………..174
187. Connecting-Disconnecting Hydraulic Hoses ……………………………………….175
188. Introduction ……………………………………………………………………………….175
189. Connecting the Hydraulic Hoses ………………………………………………….175
190. Disconnecting the Hydraulic Hoses ………………………………………………176
191. Quick Release Couplings ……………………………………………………………177
192. Directly Mounted Excavator Attachments …………………………………………..179
193. Installing Directly Mounted Excavator Attachments ………………………..179
194. Shovel – Forks (If Fitted) ………………………………………………………………….180
195. Safety and Control ……………………………………………………………………..180
196. Preparing the Forks for Use ………………………………………………………..180
197. Preparing For Road Travel ………………………………………………………….181
198. Preparing For Site Travel ……………………………………………………………181
199. Adjust The Fork Spacing …………………………………………………………….181
200. Daily Maintenance ……………………………………………………………………..181
201. Tool Carrier and Forks (If Fitted) ……………………………………………………….182
202. Safety and Control ……………………………………………………………………..182
203. Preparing the Forks for Use ………………………………………………………..182
204. Adjust the Fork Spacing ……………………………………………………………..183
205. Preparing for Road Travel …………………………………………………………..183
206. Preparing for Site Travel ……………………………………………………………..183
207. Preparing for Shovel Operation ……………………………………………………183
208. Daily Maintenance ……………………………………………………………………..183
209. Hammer (If Fitted) ………………………………………………………………………….184
210. Hammer Operation …………………………………………………………………….184
211. Work Platforms ………………………………………………………………………………185
212. Specifications
213. Lifting Regulations and Safe Working Loads ………………………………………187
214. Introduction ……………………………………………………………………………….187
215. Loader Unit ……………………………………………………………………………….187
216. Static Dimensions …………………………………………………………………………..188
217. 3DX, 3DX Super, 3DX Xtra …………………………………………………………188
218. 4DX …………………………………………………………………………………………190
219. Performance Dimensions ………………………………………………………………..192
220. 3DX, 3DX Super, 3DX Xtra …………………………………………………………192
221. 4DX …………………………………………………………………………………………194
222. Hydraulic Hose Burst Pressures ……………………………………………………….196
223. Introduction ……………………………………………………………………………….196
224. Old Type Hose …………………………………………………………………………..196
225. New Type Hose …………………………………………………………………………197
226. Warranty Information
227. Machine Service Record Sheet ………………………………………………………..199
228. Registration Information ………………………………………………………………….201

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