JCB 403 Operator Manual 9811-6850 - Image 2

JCB 403 Operator Manual 9811-6850 - Image 3

JCB 403 Operator Manual 9811-6850 - Image 4

JCB 403 Operator Manual 9811-6850 - Image 5

JCB 403 Operator Manual 9811-6850

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-6850
Number of Pages: 145
Size: 10.2MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 403

1. Safety Notices
2. Important Information ………………………………………………………………………… v
3. The Operator Manual ……………………………………………………………………. v
4. Safety Warnings …………………………………………………………………………… v
5. Introduction
6. About this Manual ………………………………………………………………………………1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Left Side, Right Side ………………………………………………………………………1
10. Cab-Canopy …………………………………………………………………………………1
11. Cross References ………………………………………………………………………….1
12. Machine Description …………………………………………………………………………..2
13. The JCB Wheeled Loader ………………………………………………………………2
14. Intended Use ………………………………………………………………………………..2
15. Component Location ……………………………………………………………………..2
16. Safety Check List ……………………………………………………………………………….4
17. Safety – Yours and Others ………………………………………………………………4
18. General Safety ……………………………………………………………………………..4
19. Operating Safety …………………………………………………………………………..6
20. Maintenance Safety ……………………………………………………………………….9
21. Safety Labels …………………………………………………………………………………..14
22. Introduction …………………………………………………………………………………14
23. Safety Label Identification …………………………………………………………….15
24. Part Numbers and Descriptions …………………………………………………….15
25. Identifying Your Machine …………………………………………………………………..17
26. Machine Identification Plate ………………………………………………………….17
27. Component Identification Plates …………………………………………………….18
28. Machine Security ……………………………………………………………………………..22
29. Introduction …………………………………………………………………………………22
30. JCB Plantguard …………………………………………………………………………..22
31. Construction Equipment Security And Registration Scheme (CESAR) .22
32. Operation
33. Introduction ……………………………………………………………………………………..23
34. Before Entering the Cab ……………………………………………………………………24
35. Entering and Leaving the Cab ……………………………………………………………25
36. Seat Controls …………………………………………………………………………………..26
37. Introduction …………………………………………………………………………………26
38. Operators Seat – Standard (Static Belt) …………………………………………..26
39. Operators Seat – Standard (Inertia Belt) ………………………………………….27
40. Seat Belts ……………………………………………………………………………………….28
41. Static Seat Belt ……………………………………………………………………………28
42. Inertia Reel Seat Belt …………………………………………………………………..29
43. Cab Layout ……………………………………………………………………………………..30
44. Drive Controls, Switches and Instruments ……………………………………………31
45. Drive Controls ……………………………………………………………………………..31
46. Switches …………………………………………………………………………………….33
47. Instruments …………………………………………………………………………………35
48. Operating Levers ……………………………………………………………………………..37
49. Introduction …………………………………………………………………………………37
50. Loader Controls Lever ………………………………………………………………….37
51. Auxiliary Control Lever …………………………………………………………………39
52. Safety Equipment …………………………………………………………………………….40
53. Fire Extinguishers ………………………………………………………………………..40
54. Beacon ………………………………………………………………………………………40
55. Before Starting the Engine …………………………………………………………………41
56. Starting The Engine ………………………………………………………………………….43
57. Preparing The Machine for Travel ………………………………………………………44
58. Introduction …………………………………………………………………………………44
59. Preparing for Road Travel …………………………………………………………….44
60. Preparing for Site Travel ……………………………………………………………….45
61. Getting The Machine Moving ……………………………………………………………..46
62. Operating Practices ……………………………………………………………………..46
63. Operating Procedure ……………………………………………………………………47
64. Stopping and Parking the Machine ……………………………………………………..48
65. Working With The Machine ……………………………………………………………….49
66. Operating Practices and Site Safety ………………………………………………49
67. Safety Practices ………………………………………………………………………….49
68. Machine Safety ……………………………………………………………………………50
69. Clothing and Safety Equipment ……………………………………………………..51
70. Danger Zone ………………………………………………………………………………51
71. Log Moving-Handling ……………………………………………………………………51
72. Working with a Shovel ………………………………………………………………….52
73. Working on Slopes ………………………………………………………………………54
74. Driving Across Slopes ………………………………………………………………….56
75. Operating Environment ……………………………………………………………………..57
76. Operating in Low Temperatures …………………………………………………….57
77. Operating in High Temperatures ……………………………………………………57
78. Operating in Dusty or Sandy Areas ………………………………………………..57
79. Operating in Coastal Regions ……………………………………………………….57
80. Operating on Wet or Soft Ground …………………………………………………..57
81. Refuelling the Machine ……………………………………………………………………..58
82. Low Fuel Levels ………………………………………………………………………….58
83. Filling the Tank ……………………………………………………………………………58
84. Moving A Disabled Machine ………………………………………………………………60
85. Introduction …………………………………………………………………………………60
86. Lower the Loader Arm in an Emergency …………………………………………60
87. Preparation for Towing-Winching ……………………………………………………60
88. Towing-Winching …………………………………………………………………………62
89. After Towing-Winching ………………………………………………………………….62
90. Transporting The Machine …………………………………………………………………63
91. Moving the Machine Onto the Trailer ……………………………………………..63
92. Articulation Lock ………………………………………………………………………….65
93. ROPS – FOPS Frame – Upper …………………………………………………………..66
94. Folding Down – Folding Up ……………………………………………………………67
95. Removal – Refitting ………………………………………………………………………68
96. Lifting the Machine …………………………………………………………………………..69
97. Storage of the Machine …………………………………………………………………….71
98. Introduction …………………………………………………………………………………71
99. Storage Area ………………………………………………………………………………71
100. Prepare the Machine for Storage …………………………………………………..71
101. Put the Machine into Storage ………………………………………………………..71
102. During Storage ……………………………………………………………………………71
103. Take the Machine Out of Storage …………………………………………………..72
104. Routine Maintenance
105. Service Requirements ………………………………………………………………………73
106. Introduction …………………………………………………………………………………73
107. Owner-Operator Support ………………………………………………………………73
108. Service-Maintenance Agreements …………………………………………………73
109. Fit for Purpose Tests for Lifting Equipment ………………………………………73
110. Obtaining Replacement Parts ………………………………………………………..74
111. Health and Safety …………………………………………………………………………….75
112. Lubricants …………………………………………………………………………………..75
113. Battery ……………………………………………………………………………………….77
114. Service Schedules ……………………………………………………………………………79
115. Introduction …………………………………………………………………………………79
116. How to Use the Service Schedules ………………………………………………..79
117. Calendar Equivalents …………………………………………………………………..79
118. Pre-Start Cold Checks, Service Points and Fluid Levels ……………………80
119. Functional Test and Final Inspection ………………………………………………82
120. Fluids, Lubricants and Capacities ……………………………………………………….84
121. Specifications ……………………………………………………………………………..84
122. Coolant Mixtures …………………………………………………………………………85
123. Prepare The Machine For Maintenance ………………………………………………86
124. Introduction …………………………………………………………………………………86
125. How to Make the Machine Safe (Loader Arm Lowered) ……………………86
126. How to Make the Machine Safe (Loader Arm Raised) ………………………87
127. Cleaning the Machine ……………………………………………………………………….89
128. Introduction …………………………………………………………………………………89
129. Preparing the Machine for Cleaning ……………………………………………….89
130. Cleaning the Machine …………………………………………………………………..90
131. Checking for Damage ……………………………………………………………………….91
132. Check the Machine Body and Structure ………………………………………….91
133. Check the Tyres ………………………………………………………………………….91
134. Check the Seat and Seat Belt ……………………………………………………….91
135. Check the Hydraulic Hoses and Fittings …………………………………………91
136. Checking the ROPS Structure ……………………………………………………….92
137. Check the Electrical Circuits ………………………………………………………….92
138. Greasing …………………………………………………………………………………………93
139. Introduction …………………………………………………………………………………93
140. Preparing the Machine for Greasing ………………………………………………93
141. Grease the Machine …………………………………………………………………….93
142. Access Panels …………………………………………………………………………………95
143. Engine Cover ………………………………………………………………………………95
144. Brakes ……………………………………………………………………………………………96
145. Park Brake ………………………………………………………………………………….96
146. Electrical System ……………………………………………………………………………..97
147. Battery ……………………………………………………………………………………….97
148. Battery Isolation …………………………………………………………………………..98
149. Jump Starting the Engine ……………………………………………………………..98
150. Fuses and Relays ………………………………………………………………………100
151. Engine ………………………………………………………………………………………….102
152. Oil and Filter ……………………………………………………………………………..102
153. Cooling System …………………………………………………………………………104
154. Fan Belt ……………………………………………………………………………………105
155. Fuel System …………………………………………………………………………………..106
156. Introduction ……………………………………………………………………………….106
157. Changing the Fuel Filter ……………………………………………………………..106
158. Bleeding the Fuel System …………………………………………………………..108
159. Hydraulic System ……………………………………………………………………………109
160. Introduction ……………………………………………………………………………….109
161. Release the Hydraulic Pressure …………………………………………………..109
162. Checking the Fluid Level ……………………………………………………………. 110
163. Changing the Filter Element ……………………………………………………….. 111
164. Filling the Hydraulic System ……………………………………………………….. 111
165. Tyres and Wheels ………………………………………………………………………….. 112
166. Tyre Inflation …………………………………………………………………………….. 112
167. Checking the Wheel Nut Torques ………………………………………………… 113
168. Fire Extinguisher (if fitted) ……………………………………………………………….. 114
169. Checking the Fire Extinguisher …………………………………………………… 114
170. Optional Attachments
171. Introduction …………………………………………………………………………………… 115
172. Attachments for your Machine …………………………………………………………. 116
173. Quick Release Couplings ……………………………………………………………….. 117
174. Connecting and Disconnecting ……………………………………………………. 117
175. Quickhitch Attachments ………………………………………………………………….. 119
176. Engage the Shovel-Attachment …………………………………………………… 119
177. Disengage the Shovel-Attachment ……………………………………………….120
178. Specifications
179. Working Capacity …………………………………………………………………………..121
180. Engine ……………………………………………………………………………………..123
181. Static Dimensions …………………………………………………………………………..124
182. Noise Data …………………………………………………………………………………….127
183. Introduction ……………………………………………………………………………….127
184. Machine ……………………………………………………………………………………127
185. Vibration Data ………………………………………………………………………………..128
186. Introduction ……………………………………………………………………………….128
187. Whole Body Vibration Emission …………………………………………………..128
188. Wheels and Tyres …………………………………………………………………………..130
189. Warranty Information
190. Machine Service Record Sheet ………………………………………………………..131
191. Registration Information ………………………………………………………………….133
192. European Community Standards
193. EC Declaration of Conformity …………………………………………………………..135
194. Introduction ……………………………………………………………………………….135
195. Explanation of the EC Declaration of Conformity ……………………………137

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