JCB 403 Operator Manual 9821-1000 - Image 2

JCB 403 Operator Manual 9821-1000 - Image 3

JCB 403 Operator Manual 9821-1000 - Image 4

JCB 403 Operator Manual 9821-1000 - Image 5

JCB 403 Operator Manual 9821-1000

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-1000
Number of Pages: 284
Size: 40.9MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 403

1. Safety Notices
2. Important Information ……………………………………………………………………….xiii
3. The Operator Manual …………………………………………………………………..xiii
4. Safety Warnings ………………………………………………………………………….xiv
5. Introduction
6. About this Manual ………………………………………………………………………………1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Left Side, Right Side ………………………………………………………………………2
10. Cab-Canopy …………………………………………………………………………………3
11. Cross References ………………………………………………………………………….3
12. Machine Description …………………………………………………………………………..5
13. The JCB Wheeled Loader ………………………………………………………………5
14. Intended Use ………………………………………………………………………………..5
15. Component Location ……………………………………………………………………..6
16. Safety Check List ……………………………………………………………………………….8
17. Safety – Yours and Others ………………………………………………………………8
18. General Safety ……………………………………………………………………………..9
19. Operating Safety …………………………………………………………………………12
20. Maintenance Safety ……………………………………………………………………..21
21. Safety Labels …………………………………………………………………………………..33
22. Introduction …………………………………………………………………………………33
23. Safety Label Identification …………………………………………………………….34
24. Part Numbers and Descriptions …………………………………………………….35
25. Identifying Your Machine …………………………………………………………………..38
26. Machine Identification Plate ………………………………………………………….38
27. Component Identification Plates …………………………………………………….41
28. Machine Security ……………………………………………………………………………..46
29. Introduction …………………………………………………………………………………46
30. JCB Plantguard …………………………………………………………………………..46
31. Construction Equipment Security And Registration Scheme (CESAR) .46
32. Operation
33. Introduction ……………………………………………………………………………………..49
34. Before Entering the Cab ……………………………………………………………………50
35. Entering and Leaving the Cab ……………………………………………………………52
36. Seat Controls …………………………………………………………………………………..53
37. Introduction …………………………………………………………………………………53
38. Operators Seat – Standard (Inertia Belt) ………………………………………….54
39. Seat Belts ……………………………………………………………………………………….55
40. Static Seat Belt ……………………………………………………………………………55
41. Inertia Reel Seat Belt …………………………………………………………………..58
42. Cab Layout ……………………………………………………………………………………..62
43. Drive Controls, Switches and Instruments ……………………………………………64
44. Drive Controls ……………………………………………………………………………..64
45. Switches …………………………………………………………………………………….68
46. Instruments …………………………………………………………………………………70
47. Operating Levers ……………………………………………………………………………..74
48. Introduction …………………………………………………………………………………74
49. Loader Controls Lever ………………………………………………………………….75
50. Auxiliary Control Lever …………………………………………………………………77
51. Safety Equipment …………………………………………………………………………….78
52. Fire Extinguishers ………………………………………………………………………..78
53. Beacon ………………………………………………………………………………………79
54. Before Starting the Engine …………………………………………………………………80
55. Starting the Engine …………………………………………………………………………..83
56. Preparing The Machine for Travel ………………………………………………………87
57. Introduction …………………………………………………………………………………87
58. Preparing for Road Travel …………………………………………………………….87
59. Preparing for Site Travel ……………………………………………………………….88
60. Getting The Machine Moving ……………………………………………………………..90
61. Operating Practices ……………………………………………………………………..90
62. Operating Procedure ……………………………………………………………………91
63. Stopping and Parking the Machine ……………………………………………………..93
64. Working With The Machine ……………………………………………………………….96
65. Operating Practices and Site Safety ………………………………………………96
66. Safety Practices ………………………………………………………………………….97
67. Machine Safety ………………………………………………………………………….100
68. Clothing and Safety Equipment ……………………………………………………102
69. Danger Zone …………………………………………………………………………….102
70. Log Moving-Handling ………………………………………………………………….102
71. Working with a Shovel ………………………………………………………………..103
72. Working on Slopes …………………………………………………………………….106
73. Driving Across Slopes ………………………………………………………………..109
74. Operating Environment …………………………………………………………………… 111
75. Operating in Low Temperatures ………………………………………………….. 111
76. Operating in High Temperatures …………………………………………………. 112
77. Operating in Dusty or Sandy Areas ……………………………………………… 112
78. Operating in Coastal Regions …………………………………………………….. 112
79. Operating on Wet or Soft Ground ………………………………………………… 113
80. Refuelling the Machine …………………………………………………………………… 114
81. Low Fuel Levels ……………………………………………………………………….. 114
82. Filling the Tank …………………………………………………………………………. 115
83. Moving A Disabled Machine ……………………………………………………………. 117
84. Introduction ………………………………………………………………………………. 117
85. Lower the Loader Arm in an Emergency ………………………………………. 117
86. Preparation for Towing-Winching …………………………………………………. 118
87. Towing-Winching ……………………………………………………………………….120
88. After Towing-Winching ………………………………………………………………..121
89. Transporting The Machine ……………………………………………………………….122
90. Moving the Machine Onto the Trailer ……………………………………………122
91. Articulation Lock ………………………………………………………………………..125
92. Lifting the Machine …………………………………………………………………………127
93. Storage of the Machine …………………………………………………………………..130
94. Introduction ……………………………………………………………………………….130
95. Storage Area …………………………………………………………………………….130
96. Prepare the Machine for Storage …………………………………………………130
97. Put the Machine into Storage ………………………………………………………131
98. During Storage ………………………………………………………………………….131
99. Take the Machine Out of Storage …………………………………………………132
100. Routine Maintenance
101. Service Requirements …………………………………………………………………….133
102. Introduction ……………………………………………………………………………….133
103. Owner-Operator Support …………………………………………………………….134
104. Service-Maintenance Agreements ……………………………………………….135
105. Fit for Purpose Tests for Lifting Equipment …………………………………….135
106. Obtaining Replacement Parts ………………………………………………………135
107. Health and Safety …………………………………………………………………………..136
108. Lubricants …………………………………………………………………………………136
109. Battery ……………………………………………………………………………………..140
110. Service Schedules ………………………………………………………………………….144
111. Introduction ……………………………………………………………………………….144
112. How to Use the Service Schedules ………………………………………………145
113. Calendar Equivalents …………………………………………………………………146
114. Pre-Start Cold Checks, Service Points and Fluid Levels ………………….147
115. Functional Test and Final Inspection …………………………………………….151
116. Fluids, Lubricants and Capacities ……………………………………………………..154
117. Specifications ……………………………………………………………………………154
118. Coolant Mixtures ……………………………………………………………………….158
119. Prepare The Machine For Maintenance …………………………………………….160
120. Introduction ……………………………………………………………………………….160
121. How to Make the Machine Safe (Loader Arm Lowered) ………………….162
122. How to Make the Machine Safe (Loader Arm Raised) …………………….163
123. Cleaning the Machine ……………………………………………………………………..167
124. Introduction ……………………………………………………………………………….167
125. Preparing the Machine for Cleaning ……………………………………………..168
126. Cleaning the Machine …………………………………………………………………169
127. Checking for Damage ……………………………………………………………………..170
128. Check the Machine Body and Structure ………………………………………..170
129. Check the Tyres ………………………………………………………………………..170
130. Check the Seat and Seat Belt ……………………………………………………..171
131. Check the Hydraulic Hoses and Fittings ……………………………………….172
132. Checking the ROPS Structure ……………………………………………………..172
133. Check the Electrical Circuits ………………………………………………………..173
134. Greasing ……………………………………………………………………………………….174
135. Introduction ……………………………………………………………………………….174
136. Preparing the Machine for Greasing …………………………………………….175
137. Grease the Machine …………………………………………………………………..175
138. Access Panels ……………………………………………………………………………….177
139. Introduction ……………………………………………………………………………….177
140. Engine Cover …………………………………………………………………………….177
141. Brakes ………………………………………………………………………………………….179
142. Park Brake ………………………………………………………………………………..179
143. Electrical System ……………………………………………………………………………181
144. Battery ……………………………………………………………………………………..181
145. Battery Isolator ………………………………………………………………………….184
146. Jump Starting the Engine ……………………………………………………………186
147. Fuses and Relays ………………………………………………………………………189
148. Engine ………………………………………………………………………………………….192
149. Oil and Filter ……………………………………………………………………………..192
150. Cooling System …………………………………………………………………………197
151. Alternator Drive Belt …………………………………………………………………..201
152. Air Filter ……………………………………………………………………………………202
153. Fuel System …………………………………………………………………………………..206
154. Introduction ……………………………………………………………………………….206
155. Draining the Filter ………………………………………………………………………208
156. Changing the Fuel Filter ……………………………………………………………..209
157. Bleeding the Fuel System …………………………………………………………..210
158. Hydraulic System ……………………………………………………………………………212
159. Introduction ……………………………………………………………………………….212
160. Releasing the Hydraulic Pressure ………………………………………………..213
161. Checking the Hydraulic Fluid Level ………………………………………………214
162. Changing the Filter Element ………………………………………………………..216
163. Filling the Hydraulic System ………………………………………………………..217
164. Tyres and Wheels …………………………………………………………………………..218
165. Tyre Inflation ……………………………………………………………………………..218
166. Checking the Wheel Nut Torques …………………………………………………220
167. Fire Extinguisher (if fitted) ………………………………………………………………..221
168. Checking the Fire Extinguisher ……………………………………………………221
169. Optional Attachments
170. Introduction ……………………………………………………………………………………223
171. Attachments for your Machine ………………………………………………………….226
172. Connecting-Disconnecting Hydraulic Hoses ……………………………………….227
173. Introduction ……………………………………………………………………………….227
174. Connecting the Hydraulic Hoses ………………………………………………….228
175. Disconnecting the Hydraulic Hoses ………………………………………………230
176. Quick Release Couplings ……………………………………………………………232
177. Quickhitch Attachments …………………………………………………………………..236
178. Introduction ……………………………………………………………………………….236
179. Engage the Shovel-Attachment ……………………………………………………237
180. Disengage the Shovel-Attachment ……………………………………………….239
181. Specifications
182. Working Capacity …………………………………………………………………………..241
183. Engine ……………………………………………………………………………………..244
184. Static Dimensions …………………………………………………………………………..245
185. Noise Data …………………………………………………………………………………….250
186. Introduction ……………………………………………………………………………….250
187. Machine ……………………………………………………………………………………251
188. Vibration Data ………………………………………………………………………………..252
189. Introduction ……………………………………………………………………………….252
190. Whole Body Vibration Emission …………………………………………………..254
191. Wheels and Tyres …………………………………………………………………………..256
192. Warranty Information
193. Machine Service Record Sheet ………………………………………………………..257
194. Registration Information ………………………………………………………………….261
195. European Community Standards
196. EC Declaration of Conformity …………………………………………………………..263
197. Introduction ……………………………………………………………………………….263
198. Explanation of the EC Declaration of Conformity ……………………………266

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