JCB 406, 409 (Tier 3) Operator Manual 9811-6900

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JCB 406, 409 (Tier 3) Operator Manual 9811-6900 - Image 4

JCB 406, 409 (Tier 3) Operator Manual 9811-6900 - Image 5

jcb 406 409 tier 3 operator manual 9811 6900 2

jcb 406 409 tier 3 operator manual 9811 6900 3

JCB 406, 409 (Tier 3) Operator Manual 9811-6900

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-6900
Number of Pages: 192
Size: 24.6MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 406, 409 (Tier 3)

1. Safety Notices
2. Important Information ……………………………………………………………………….. vi
3. The Operator Manual …………………………………………………………………… vi
4. Safety Warnings ………………………………………………………………………….. vi
5. Introduction
6. About this Manual ………………………………………………………………………………1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Left Side, Right Side ………………………………………………………………………1
10. Cab-Canopy …………………………………………………………………………………1
11. Cross References ………………………………………………………………………….1
12. Machine Description …………………………………………………………………………..2
13. The JCB Wheeled Loader ………………………………………………………………2
14. Intended Use ………………………………………………………………………………..2
15. Component Location ……………………………………………………………………..2
16. Safety Check List ……………………………………………………………………………….4
17. Safety – Yours and Others ………………………………………………………………4
18. General Safety ……………………………………………………………………………..4
19. Operating Safety …………………………………………………………………………..6
20. Maintenance Safety ……………………………………………………………………….9
21. Safety Labels …………………………………………………………………………………..14
22. Introduction …………………………………………………………………………………14
23. Safety Label Identification …………………………………………………………….15
24. Part Numbers and Description ………………………………………………………16
25. Identifying Your Machine …………………………………………………………………..17
26. Machine Identification Plate ………………………………………………………….17
27. Component Identification Plates …………………………………………………….18
28. Machine Security ……………………………………………………………………………..21
29. Introduction …………………………………………………………………………………21
30. JCB Plantguard …………………………………………………………………………..21
31. Construction Equipment Security And Registration Scheme (CESAR) .21
32. LiveLink ……………………………………………………………………………………..21
33. Operation
34. Introduction ……………………………………………………………………………………..23
35. Before Entering the Cab ……………………………………………………………………24
36. Entering and Leaving the Cab ……………………………………………………………25
37. Emergency Exit …………………………………………………………………………..26
38. Doors and Windows …………………………………………………………………………27
39. Opening and Closing the Door ………………………………………………………27
40. Opening and Closing the Windows ………………………………………………..28
41. Opening and Closing the Door Side Window …………………………………..28
42. Seat Controls …………………………………………………………………………………..29
43. Introduction …………………………………………………………………………………29
44. Standard Seat ……………………………………………………………………………..29
45. Air Suspension Seat …………………………………………………………………….30
46. Seat Belts ……………………………………………………………………………………….32
47. Inertia Reel Seat Belt …………………………………………………………………..32
48. Visibility Aids ……………………………………………………………………………………33
49. Mirrors ……………………………………………………………………………………….33
50. Cab Layout ……………………………………………………………………………………..34
51. Component Key …………………………………………………………………………..34
52. Drive Controls, Switches and Instruments ……………………………………………35
53. Drive Controls ……………………………………………………………………………..35
54. Switches …………………………………………………………………………………….39
55. Instruments …………………………………………………………………………………43
56. Air Conditioning and Heater Controls ……………………………………………..46
57. Operating Levers ……………………………………………………………………………..47
58. Introduction …………………………………………………………………………………47
59. Loader Arm Control Lever …………………………………………………………….48
60. Auxiliary Controls ………………………………………………………………………..49
61. Safety Equipment …………………………………………………………………………….51
62. Control Lever Locks …………………………………………………………………….51
63. Fire Extinguisher (if fitted) …………………………………………………………….52
64. Beacon ………………………………………………………………………………………52
65. Before Starting the Engine …………………………………………………………………53
66. Starting The Engine ………………………………………………………………………….55
67. Preparing The Machine For Travel ……………………………………………………..56
68. Introduction …………………………………………………………………………………56
69. Preparing for Road Travel …………………………………………………………….56
70. Preparing for Site Travel ……………………………………………………………….57
71. Smooth Ride System (Option) ……………………………………………………….57
72. Getting The Machine Moving ……………………………………………………………..58
73. Operating Practices ……………………………………………………………………..58
74. Operating Procedure ……………………………………………………………………59
75. Stopping and Parking the Machine ……………………………………………………..60
76. Working With The Machine ……………………………………………………………….61
77. Operating Practices and Site Safety ………………………………………………61
78. Safety Practices ………………………………………………………………………….61
79. Log Moving-Handling ……………………………………………………………………62
80. Danger Zone ………………………………………………………………………………62
81. Clothing and Safety Equipment ……………………………………………………..62
82. Working with a Shovel ………………………………………………………………….63
83. Working on Slopes ………………………………………………………………………65
84. Lifting (Object Handling) ……………………………………………………………….67
85. Operating Environment ……………………………………………………………………..69
86. Operating in Low Temperatures …………………………………………………….69
87. Operating in High Temperatures ……………………………………………………69
88. Operating in Dusty or Sandy Areas ………………………………………………..70
89. Operating in Coastal Regions ……………………………………………………….70
90. Operating on Wet or Soft Ground …………………………………………………..70
91. Cab Filters ………………………………………………………………………………….70
92. Refuelling the Machine ……………………………………………………………………..71
93. Low Fuel Levels ………………………………………………………………………….71
94. Filling the Tank ……………………………………………………………………………71
95. Moving A Disabled Machine ………………………………………………………………72
96. Introduction …………………………………………………………………………………72
97. Lower the Loader Arms in an Emergency ……………………………………….72
98. Towing the Machine ……………………………………………………………………..73
99. Recovery Hitch ……………………………………………………………………………73
100. Transporting the Machine ………………………………………………………………….74
101. Articulation Lock ………………………………………………………………………….76
102. Lifting the Machine …………………………………………………………………………..77
103. Storage of the Machine …………………………………………………………………….79
104. Introduction …………………………………………………………………………………79
105. Storage Area ………………………………………………………………………………79
106. Prepare the Machine for Storage …………………………………………………..79
107. Put the Machine into Storage ………………………………………………………..79
108. During Storage ……………………………………………………………………………79
109. Take the Machine Out of Storage …………………………………………………..80
110. Routine Maintenance
111. Service Requirements ………………………………………………………………………81
112. Introduction …………………………………………………………………………………81
113. Owner-Operator Support ………………………………………………………………81
114. Service-Maintenance Agreements …………………………………………………81
115. Initial Service and Inspection …………………………………………………………81
116. Fit for Purpose Tests for Lifting Equipment ………………………………………82
117. Obtaining Replacement Parts ………………………………………………………..82
118. Health and Safety …………………………………………………………………………….83
119. Lubricants …………………………………………………………………………………..83
120. Battery ……………………………………………………………………………………….85
121. Service Schedules ……………………………………………………………………………87
122. Introduction …………………………………………………………………………………87
123. How to Use the Service Schedules ………………………………………………..87
124. Calendar Equivalents …………………………………………………………………..87
125. Pre-Start Cold Checks, Service Points and Fluid Levels ……………………88
126. Functional Test and Final Inspection ………………………………………………91
127. Fluids, Lubricants and Capacities ……………………………………………………….93
128. Specifications ……………………………………………………………………………..93
129. Fuels ………………………………………………………………………………………….94
130. Tools ………………………………………………………………………………………………96
131. Tool Locations …………………………………………………………………………….96
132. Carrying Tools onto the Machine ……………………………………………………96
133. Prepare the Machine for Maintenance ………………………………………………..97
134. Introduction …………………………………………………………………………………97
135. How to Make the Machine Safe (Loader Arm Lowered) ……………………98
136. How to Make the Machine Safe (Loader Arm Raised) ………………………98
137. Safety Mechanism ……………………………………………………………………….99
138. Cleaning the Machine ……………………………………………………………………..101
139. Introduction ……………………………………………………………………………….101
140. Preparing the Machine for Cleaning ……………………………………………..102
141. Cleaning the Engine Cooling System ……………………………………………103
142. Checking for Damage ……………………………………………………………………..104
143. Check the Machine Body and Structure ………………………………………..104
144. Check the Seat and Seat Belt ……………………………………………………..104
145. Check the Hydraulic Hoses and Fittings ……………………………………….104
146. Check the Electrical Circuits ………………………………………………………..104
147. Check the Tyres ………………………………………………………………………..105
148. Checking the ROPS-FOPS Structure ……………………………………………105
149. Greasing ……………………………………………………………………………………….106
150. Introduction ……………………………………………………………………………….106
151. Preparing the Machine for Greasing …………………………………………….106
152. Loader Arms and Shovel …………………………………………………………….107
153. Articulation Pivot Points ………………………………………………………………108
154. Driveshaft Pivot Points ……………………………………………………………….108
155. Steering Pivot Points ………………………………………………………………….108
156. Quickhitch Locking-Pins ……………………………………………………………..109
157. Cab Door Hinges ……………………………………………………………………….109
158. Automatic Greasing System (if fitted) …………………………………………… 110
159. Access Panels ………………………………………………………………………………. 114
160. Introduction ………………………………………………………………………………. 114
161. Engine Cover ……………………………………………………………………………. 114
162. Heating and Ventilation ………………………………………………………………….. 115
163. Cleaning the Cab Heater Filter (machines without air conditioning) …. 115
164. Cleaning the Cab Heater Filter ……………………………………………………. 116
165. Cleaning the Cab Re-circulation Filter ………………………………………….. 116
166. Brakes …………………………………………………………………………………………. 117
167. Park Brake ……………………………………………………………………………….. 117
168. Foot Brake ……………………………………………………………………………….. 119
169. Electrical System ……………………………………………………………………………121
170. Battery ……………………………………………………………………………………..121
171. Jump Starting the Engine ……………………………………………………………122
172. Fuses and Relays ………………………………………………………………………124
173. Engine ………………………………………………………………………………………….127
174. Oil and Filter ……………………………………………………………………………..127
175. Drive Belt ………………………………………………………………………………….129
176. Air Filter ……………………………………………………………………………………132
177. Fuel System …………………………………………………………………………………..134
178. Introduction ……………………………………………………………………………….134
179. Fuel Filter …………………………………………………………………………………135
180. Sedimenter Bowl ……………………………………………………………………….136
181. Cleaning the Fuel Strainer …………………………………………………………..137
182. Priming the Fuel System …………………………………………………………….138
183. Hydraulic System ……………………………………………………………………………139
184. Introduction ……………………………………………………………………………….139
185. Release the Hydraulic Pressure …………………………………………………..139
186. Oil and Filters ……………………………………………………………………………140
187. Transmission …………………………………………………………………………………143
188. Transmission Drop-box (if fitted) ………………………………………………….143
189. Axles ………………………………………………………………………………………..145
190. Tyres and Wheels …………………………………………………………………………..148
191. Tyre Inflation ……………………………………………………………………………..148
192. Checking the Wheel Nut Torques …………………………………………………149
193. Windscreen Washers ……………………………………………………………………..150
194. Filling the Reservoir ……………………………………………………………………150
195. Fire Extinguisher (if fitted) ………………………………………………………………..151
196. Checking the Fire Extinguisher ……………………………………………………151
197. Optional Attachments
198. Introduction ……………………………………………………………………………………153
199. Attachments for your Machine ………………………………………………………….154
200. Quick Release Couplings ………………………………………………………………..155
201. Connecting and Disconnecting …………………………………………………….155
202. Quickhitch Control ………………………………………………………………………….157
203. Introduction ……………………………………………………………………………….157
204. Engage the Attachments …………………………………………………………….158
205. Disengage the Attachments ………………………………………………………..160
206. Specifications
207. Working Capacity …………………………………………………………………………..161
208. 406 ………………………………………………………………………………………….161
209. 409 ………………………………………………………………………………………….162
210. Static Dimensions …………………………………………………………………………..163
211. Turning Circles ………………………………………………………………………….163
212. 406 ………………………………………………………………………………………….164
213. 409 ………………………………………………………………………………………….166
214. Noise Data …………………………………………………………………………………….168
215. Introduction ……………………………………………………………………………….168
216. All Machines ……………………………………………………………………………..168
217. Vibration Data ………………………………………………………………………………..169
218. Introduction ……………………………………………………………………………….169
219. 406 ………………………………………………………………………………………….170
220. 409 (20 kph) ……………………………………………………………………………..171
221. 409 (40 kph) ……………………………………………………………………………..172
222. Tyre Sizes and Pressures ………………………………………………………………..173
223. Introduction ……………………………………………………………………………….173
224. Specifications ……………………………………………………………………………174
225. Warranty Information
226. Machine Service Record Sheet ………………………………………………………..175
227. Registration Information ………………………………………………………………….177
228. European Community Standards
229. EC Declaration of Conformity …………………………………………………………..179
230. Introduction ……………………………………………………………………………….179
231. Explanation of the EC Declaration of Conformity ……………………………181

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