JCB 411HT, 413S, 417HT Operator Manual 9821-7050

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JCB 411HT, 413S, 417HT Operator Manual 9821-7050 - Image 4

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JCB 411HT, 413S, 417HT Operator Manual 9821-7050

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-7050
Number of Pages: 256
Size: 22.8MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 411HT, 413S, 417HT

1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
8. Cross References ………………………………………………………………………………………………………………… 2
9. Safety
10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
11. Safety Warnings …………………………………………………………………………………………………………………… 3
12. General Safety …………………………………………………………………………………………………………………….. 4
13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
14. About the Product
15. Introduction
16. General ……………………………………………………………………………………………………………………………….. 7
17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
18. Product Compliance ……………………………………………………………………………………………………………… 7
19. Description
20. General ……………………………………………………………………………………………………………………………….. 8
21. Intended Use ……………………………………………………………………………………………………………………….. 8
22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
23. Optional Equipment and Attachments …………………………………………………………………………………….. 8
24. Danger Zone ……………………………………………………………………………………………………………………….. 8
25. Main Component Locations …………………………………………………………………………………………………… 9
26. Product and Component Identification
27. Machine …………………………………………………………………………………………………………………………….. 11
28. Engine ………………………………………………………………………………………………………………………………. 11
29. Operator Protective Structure ………………………………………………………………………………………………. 12
30. Safety Labels
31. General ……………………………………………………………………………………………………………………………… 14
32. Safety Label Identification ……………………………………………………………………………………………………. 15
33. Operator Station
34. Component Locations …………………………………………………………………………………………………………. 17
35. Console Switches
36. General ……………………………………………………………………………………………………………………………… 19
37. Road Lights ……………………………………………………………………………………………………………………….. 19
38. Rear Fog Lights …………………………………………………………………………………………………………………. 19
39. Hazard Warning Lights ……………………………………………………………………………………………………….. 19
40. Work Lights ……………………………………………………………………………………………………………………….. 20
41. Transmission Mode …………………………………………………………………………………………………………….. 20
42. Smooth Ride System (SRS) ………………………………………………………………………………………………… 20
43. Beacon ……………………………………………………………………………………………………………………………… 20
44. Seat Heater ……………………………………………………………………………………………………………………….. 20
45. Heated Mirrors …………………………………………………………………………………………………………………… 20
46. Lift Arm Quickhitch …………………………………………………………………………………………………………….. 20
47. Controls Isolation ……………………………………………………………………………………………………………….. 21
48. Up-Down Divert ………………………………………………………………………………………………………………….. 21
49. Rotate ……………………………………………………………………………………………………………………………….. 21
50. Rear Window Wiper ……………………………………………………………………………………………………………. 21
51. Auxiliary Hydraulic Circuit ……………………………………………………………………………………………………. 21
52. Secondary Steer Pump System …………………………………………………………………………………………… 21
53. Constant Flow ……………………………………………………………………………………………………………………. 22
54. ECO Mode ………………………………………………………………………………………………………………………… 22
55. Lock Up Converter ……………………………………………………………………………………………………………… 22
56. Detent ……………………………………………………………………………………………………………………………….. 22
57. Interior Switches
58. Ignition Switch ……………………………………………………………………………………………………………………. 23
59. Multi-Purpose Switch ………………………………………………………………………………………………………….. 23
60. Cab Interior Light ……………………………………………………………………………………………………………….. 24
61. Operation
62. Introduction
63. General ……………………………………………………………………………………………………………………………… 27
64. Operating Safety
65. General ……………………………………………………………………………………………………………………………… 28
66. Worksite Safety ………………………………………………………………………………………………………………….. 30
67. Risk Assessment ……………………………………………………………………………………………………………….. 31
68. Walk-Around Inspection
69. General ……………………………………………………………………………………………………………………………… 33
70. Entering and Leaving the Operator Station
71. General ……………………………………………………………………………………………………………………………… 34
72. Emergency Exit ………………………………………………………………………………………………………………….. 34
73. Doors
74. Operator Door ……………………………………………………………………………………………………………………. 37
75. Windows
76. Side Window ……………………………………………………………………………………………………………………… 38
77. Before Starting the Engine
78. General ……………………………………………………………………………………………………………………………… 40
79. Operator Seat
80. General ……………………………………………………………………………………………………………………………… 42
81. Basic Seat …………………………………………………………………………………………………………………………. 42
82. Suspension Seat ………………………………………………………………………………………………………………… 43
83. Armrest ……………………………………………………………………………………………………………………………… 47
84. Seat Belt
85. General ……………………………………………………………………………………………………………………………… 49
86. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 49
87. Mirrors
88. General ……………………………………………………………………………………………………………………………… 51
89. Starting the Engine
90. General ……………………………………………………………………………………………………………………………… 55
91. Stopping and Parking
92. General ……………………………………………………………………………………………………………………………… 56
93. Preparing for Travel
94. General ……………………………………………………………………………………………………………………………… 57
95. Preparing for Road Travel …………………………………………………………………………………………………… 57
96. Preparing for Worksite Travel ………………………………………………………………………………………………. 58
97. Smooth Ride System (SRS) ………………………………………………………………………………………………… 59
98. Beacon ……………………………………………………………………………………………………………………………… 60
99. Locks
100. Articulation Lock …………………………………………………………………………………………………………………. 61
101. Control Lock ………………………………………………………………………………………………………………………. 62
102. Drive Controls
103. General ……………………………………………………………………………………………………………………………… 63
104. Steering Wheel ………………………………………………………………………………………………………………….. 68
105. Steering Column ………………………………………………………………………………………………………………… 68
106. Accelerator Pedal ……………………………………………………………………………………………………………….. 68
107. Forward, Neutral and Reverse Switch …………………………………………………………………………………… 69
108. Service Brake Pedal …………………………………………………………………………………………………………… 69
109. Park Brake ………………………………………………………………………………………………………………………… 70
110. Transmission Kickdown Switch …………………………………………………………………………………………….. 70
111. Transmission Dump Switch …………………………………………………………………………………………………. 71
112. Instruments
113. Instrument Panel ………………………………………………………………………………………………………………… 73
114. Getting the Machine Moving
115. General ……………………………………………………………………………………………………………………………… 83
116. Driving the Machine
117. Towing Other Equipment …………………………………………………………………………………………………….. 84
118. Operating Levers-Pedals
119. General ……………………………………………………………………………………………………………………………… 85
120. Control Layouts ………………………………………………………………………………………………………………….. 85
121. Lift Arm Controls ………………………………………………………………………………………………………………… 85
122. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 87
123. Lifting and Loading
124. General ……………………………………………………………………………………………………………………………… 90
125. Working with the Lift Arm
126. General ……………………………………………………………………………………………………………………………… 91
127. Filling the Shovel ……………………………………………………………………………………………………………….. 92
128. Loading a Truck …………………………………………………………………………………………………………………. 92
129. Adjusting the Lift Arm …………………………………………………………………………………………………………. 93
130. Slopes
131. General ……………………………………………………………………………………………………………………………… 96
132. Driving on Slopes ………………………………………………………………………………………………………………. 96
133. Working on Slopes …………………………………………………………………………………………………………….. 97
134. Heating, Ventilating and Air-Conditioning (HVAC)
135. General ……………………………………………………………………………………………………………………………… 98
136. Air-Conditioning Controls …………………………………………………………………………………………………….. 98
137. Cab Heater Controls …………………………………………………………………………………………………………. 100
138. Power Sockets
139. Auxiliary Power Socket ……………………………………………………………………………………………………… 102
140. Battery Isolator
141. General ……………………………………………………………………………………………………………………………. 103
142. Fire Extinguisher
143. General ……………………………………………………………………………………………………………………………. 104
144. Moving a Disabled Machine
145. General ……………………………………………………………………………………………………………………………. 105
146. Getting the Machine Unstuck …………………………………………………………………………………………….. 105
147. Jump-Starting the Engine ………………………………………………………………………………………………….. 105
148. Retrieval ………………………………………………………………………………………………………………………….. 106
149. Loader Arm (Emergency Operation) …………………………………………………………………………………… 109
150. Lifting the Machine
151. General ……………………………………………………………………………………………………………………………. 110
152. Transporting the Machine
153. General ……………………………………………………………………………………………………………………………. 112
154. Operating Environment
155. General ……………………………………………………………………………………………………………………………. 114
156. Operating in Low Temperatures …………………………………………………………………………………………. 114
157. Operating in High Temperatures …………………………………………………………………………………………. 115
158. Cab Filters ……………………………………………………………………………………………………………………….. 115
159. Refuelling
160. General ……………………………………………………………………………………………………………………………. 116
161. Low Fuel Levels ……………………………………………………………………………………………………………….. 116
162. Filling the Tank …………………………………………………………………………………………………………………. 116
163. Attachments
164. Working with Attachments
165. Introduction ………………………………………………………………………………………………………………………. 117
166. Attachments for your Machine ……………………………………………………………………………………………. 117
167. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 118
168. Quickhitch
169. General ……………………………………………………………………………………………………………………………. 122
170. Lift Arm Quickhitch Carriage ……………………………………………………………………………………………… 122
171. Tow Hitches
172. Hydraulic Tow Hitch ………………………………………………………………………………………………………….. 130
173. Work Platforms
174. General ……………………………………………………………………………………………………………………………. 135
175. Preservation and Storage
176. Cleaning
177. General ……………………………………………………………………………………………………………………………. 137
178. Preparation ………………………………………………………………………………………………………………………. 137
179. Checking For Damage
180. General ……………………………………………………………………………………………………………………………. 139
181. Storage
182. General ……………………………………………………………………………………………………………………………. 140
183. Put into Storage ……………………………………………………………………………………………………………….. 140
184. During Storage …………………………………………………………………………………………………………………. 141
185. Take out of Storage ………………………………………………………………………………………………………….. 141
186. Security
187. General ……………………………………………………………………………………………………………………………. 142
188. JCB Plantguard ………………………………………………………………………………………………………………… 142
189. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 142
190. LiveLink …………………………………………………………………………………………………………………………… 142
191. Maintenance
192. Introduction
193. General ……………………………………………………………………………………………………………………………. 143
194. Owner-Operator Support ……………………………………………………………………………………………………. 143
195. Service-Maintenance Agreements ………………………………………………………………………………………. 143
196. Initial Service and Inspection ……………………………………………………………………………………………… 144
197. Obtaining Spare Parts ………………………………………………………………………………………………………. 144
198. Maintenance Safety
199. General ……………………………………………………………………………………………………………………………. 145
200. Fluids and Lubricants ……………………………………………………………………………………………………….. 146
201. Maintenance Schedules
202. General ……………………………………………………………………………………………………………………………. 150
203. How to Use the Maintenance Schedules …………………………………………………………………………….. 150
204. Maintenance Intervals ……………………………………………………………………………………………………….. 150
205. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 151
206. Functional Tests and Final Inspection …………………………………………………………………………………. 153
207. Maintenance Positions
208. General ……………………………………………………………………………………………………………………………. 155
209. Maintenance Position (Lift Arm Lowered) ……………………………………………………………………………. 155
210. Maintenance Position (Lift Arm Raised) ………………………………………………………………………………. 156
211. Service Points
212. General ……………………………………………………………………………………………………………………………. 158
213. Access Apertures
214. General ……………………………………………………………………………………………………………………………. 161
215. Battery Cover …………………………………………………………………………………………………………………… 161
216. Engine Compartment Cover ………………………………………………………………………………………………. 161
217. Cab Heater Door ……………………………………………………………………………………………………………… 162
218. Tools
219. General ……………………………………………………………………………………………………………………………. 164
220. Toolbox ……………………………………………………………………………………………………………………………. 164
221. Lubrication
222. General ……………………………………………………………………………………………………………………………. 166
223. Preparation ………………………………………………………………………………………………………………………. 166
224. Automatic Greasing System ………………………………………………………………………………………………. 166
225. Attachments
226. General …………………………………………………………………………………………………………………………… 168
227. Body and Framework
228. General …………………………………………………………………………………………………………………………… 169
229. Operator Station
230. General …………………………………………………………………………………………………………………………… 170
231. Operator Protective Structure …………………………………………………………………………………………….. 170
232. Seat ………………………………………………………………………………………………………………………………… 170
233. Seat Belt …………………………………………………………………………………………………………………………. 170
234. Controls …………………………………………………………………………………………………………………………… 171
235. Heating, Ventilating and Air-Conditioning (HVAC)
236. Air-Conditioning ……………………………………………………………………………………………………………….. 172
237. Heater …………………………………………………………………………………………………………………………….. 172
238. Engine
239. General …………………………………………………………………………………………………………………………… 174
240. Oil …………………………………………………………………………………………………………………………………… 174
241. Drive Belt ………………………………………………………………………………………………………………………… 176
242. Crankcase Ventilation ……………………………………………………………………………………………………….. 177
243. Exhaust …………………………………………………………………………………………………………………………… 177
244. Air Filter
245. General …………………………………………………………………………………………………………………………… 178
246. Outer Element …………………………………………………………………………………………………………………. 178
247. Pre-Cleaner ……………………………………………………………………………………………………………………… 180
248. Fuel System
249. General …………………………………………………………………………………………………………………………… 181
250. Fuel Filter ………………………………………………………………………………………………………………………… 181
251. Water Separator ………………………………………………………………………………………………………………. 182
252. Cooling System
253. General …………………………………………………………………………………………………………………………… 184
254. Coolant ……………………………………………………………………………………………………………………………. 184
255. Cooling Pack …………………………………………………………………………………………………………………… 184
256. Brakes
257. General ………………………………..

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