JCB 414S, 416S Operator Manual - Image 2

JCB 414S, 416S Operator Manual - Image 3

JCB 414S, 416S Operator Manual - Image 4

JCB 414S, 416S Operator Manual - Image 5

JCB 414S, 416S Operator Manual

$20.00

Type Of Manual: Operator Manual
Number of Pages: 104
Size: 3.6MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 414S, 416S

1. INTRODUCTION
2. About this Handbook
3. Machine Models and Serial Number ………………. 1
4. Using this Handbook . ………………………………….. 1
5. Units of Measurement ………………………………….. 1
6. Page Numbering …………………………………………. 1
7. Left Side, Right Side . …………………………………… 1
8. Using the Machine ………………………………………. 1
9. Page Cross Reference …………………………………… 1
10. The JCB Wheeled Loader
11. Machine Description . ………………………………….. 2
12. Safety First – Yours and Other People's . …….. 3
13. Safety Check List
14. General Safety ……………………………………………. 3
15. Operating Safety …………………………………………. 4
16. Maintenance Safety …………………………………….. 5
17. Safety Decals …………………………………………….. 7
18. Identifying Your Machine
19. Machine Identification Plate ………………………….. 8
20. Unit Identification ………………………………………… 8
21. OPERATION
22. Introduction ………………………………………………. 21
23. Before Entering the Cab …………………………….. 21
24. Entering-Leaving the Cab …………………………….. 22
25. Door and Windows
26. Opening and Closing the Door ………………………. 23
27. Opening and Closing the Side Windows ………….. 23
28. Emergency Exit …………………………………………….. 23
29. Seat Adjustment ………………………………………… 24
30. Seat Belt
31. Fastening the Seat Belt ………………………………… 25
32. Releasing the Seat Belt ………………………………… 25
33. Checking Seat Belt Operation . ……………………… 25
34. Cab Layout ……………………………………………….. 26
35. Controls, Switches and Instruments
36. Controls . ……………………………………………………. 27
37. Switches ……………………………………………………… 30
38. Steering Wheel Tilt Adjustment ………………………… 33
39. Cab Interior Light …………………………………………… 33
40. Trailer Indicator Light ……………………………………… 33
41. Battery Isolator Switch ……………………………………. 34
42. Loader Control Lock …………………………………….. 34
43. Display Panel
44. Ignition On ……………………………………………………. 35
45. Pre-Start Mode ……………………………………………… 35
46. Setting Up …………………………………………………….. 35
47. Start Inhibit ……………………………………………………. 35
48. Warning Lights ………………………………………………. 36
49. Automatic Engine Shut Down ………………………….. 37
50. Segmented Displays ………………………………………. 37
51. Master Warning Light ……………………………………… 37
52. Transmission Fault ………………………………………… 37
53. Indications (Engine Off) …………………………………… 38
54. Indications (Engine Running) …………………………… 38
55. Warning Light Test ………………………………………. 38
56. Heater-Air Conditioning Controls …………………. 39
57. Loader Controls
58. Standard Shovel …………………………………………. 40
59. Auxiliary Attachments . …………………………………. 40
60. Adjusting the Loader Arm Preset Height ………… 41
61. Testing the Loader Arm Preset Height ……………. 41
62. Adjusting the Shovel Preset Angle …………………… 41
63. Testing the Shovel Preset Angle ……………………… 41
64. Before Starting the Engine …………………………. 42
65. Starting the Engine ……………………………………. 44
66. Jump-Starting the Engine . …………………………. 45
67. Travelling Position
68. On Site ……………………………………………………… 47
69. On Public Roads …………………………………………. 47
70. Automatic Carry Control System – ACCS (If fitted) 47
71. Getting the Machine Moving
72. Operating Hints …………………………………………… 48
73. Stopping and Parking the Machine …………….. 49
74. Testing the Brakes …………………………………….. 50
75. Using the Attachments and Site Safety . ……… 51
76. Operating in Low Temperatures …………………. 53
77. Transmission Cold Start Procedure …………………. 53
78. Operating in High Temperatures ………………… 53
79. Rear Lights ……………………………………………….. 53
80. Moving a Disabled Machine ………………………. 54
81. Transporting the Machine ……………………………. 55
82. Lifting the Machine ……………………………………… 56
83. Fire Extinguisher …………………………………………. 57
84. Tow Hitch
85. Operation ……………………………………………………… 57-58
86. Folding-Unfolding the Tow Hitch ……………………… 58
87. Height Restriction System …………………………… 59
88. MAINTENANCE
89. Lubricants – Health and Safety
90. Hygiene ……………………………………………………… 71
91. Storage ……………………………………………………… 71
92. Waste Disposal …………………………………………… 71
93. Handling …………………………………………………….. 71
94. First Aid – Oil ………………………………………………. 71
95. Spillage ……………………………………………………… 71
96. Fires ………………………………………………………….. 71
97. Service Requirements
98. Introduction …………………………………………………. 72
99. Maintenance ………………………………………………… 72
100. Owner-Operator Support ……………………………….. 72
101. Service-Maintenance Agreements …………………… 72
102. General Safety …………………………………………….. 73
103. Service Schedules ……………………………………….. 73
104. Articulation Lock
105. Installing and Removing the Articulation Lock ….. 75
106. Loader Arm Safety Strut
107. Installing and Removing the Safety Strut ………….. 76
108. ROPS-FOPS Structure
109. Checking the ROPS-FOPS Structure …………….. 77
110. Engine Covers
111. Opening and Closing the Engine Covers …………. 78
112. Rear Grille
113. Opening and Closing the Rear Grille ……………….. 78
114. Greasing
115. Shovel Pivot Points ……………………………………… 79
116. Loader Arm Pivot Points ………………………………. 79
117. Centre Pivot and Steering Ram . ……………………. 80
118. Quickhitch Locking Pins …………………………………. 80
119. Propshafts ……………………………………………………. 81
120. Cab Door Hinges …………………………………………… 81
121. Cleaning the Machine ………………………………… 82
122. Checking for Damage ………………………………… 83
123. Seat Belt
124. Checking Seat Belt Security and Condition …….. 83
125. Brakes
126. Adjusting the Parking Brake …………………………… 83
127. Cab Heater-Filter
128. Cleaning the Intake Filter ……………………………….. 84
129. Cleaning the Recirculation Filter ………………………. 84
130. Engine Air Filter
131. Changing the Elements …………………………………. 85
132. Engine Oil and Filter
133. Checking the Oil Level …………………………………. 86
134. Changing the Oil and Filter …………………………… 87
135. Engine Cooling System
136. Checking the Coolant Level ………………………….. 88
137. Coolant Mixtures …………………………………………. 88
138. Changing the Coolant ………………………………….. 89
139. Engine Drive Belt
140. Adjusting the Drive Belt ………………………………….. 90
141. Air Conditioning Compressor Drive Belt
142. Adjusting the Compressor Belt ……………………… 91
143. Fuel System
144. Types of Fuel . …………………………………………….. 92
145. Fuel Standards ……………………………………………. 92
146. Low Temperature Fuels . ………………………………. 92
147. Filling the Tank ……………………………………………. 92
148. Draining the Fuel Filter …………………………………… 93
149. Changing the Fuel Filter Element ……………………. 93
150. Draining the Fuel Sedimenter …………………………. 94
151. Cleaning the Sedimenter Bowl ……………………….. 94
152. Bleeding the Fuel System ………………………………. 95
153. Transmission
154. Checking the Oil Level …………………………………… 96
155. Changing the Oil & Filter …………………………………. 96
156. Front and Rear Axles
157. Checking the Differential Oil Level ……………………. 97
158. Draining and Refilling the Differential Oil …………… 97
159. Checking the Hub Oil Level …………………………….. 98
160. Draining and Refilling the Hub Oil …………………….. 98
161. Hydraulic System
162. Checking the Fluid Level ………………………………. 99
163. Changing the Filter Element ……………………………. 100
164. Battery
165. Warning Symbols …………………………………………… 101
166. First Aid ………………………………………………………. 102
167. Checking Electrolyte Level ………………………………. 102
168. Electrical System
169. Fuses ………………………………………………………….. 103
170. Primary Fuses & Relays …………………………………. 104
171. Bulbs …………………………………………………………. 105
172. Windscreen Washer …………………………………… 105
173. Tyres and Wheels
174. Inflating the Tyres ………………………………………… 106
175. Checking the Wheel Nut Torques ………………….. 106
176. Fluids, Capacities and Lubricants . ……………… 107
177. Fire Extinguisher
178. Checking the Fire Extinguisher ……………………….. 108
179. Obtaining Replacement Parts …………………….. 108
180. OPTIONAL ATTACHMENTS
181. Introduction ………………………………………………. 131
182. Quick Release Couplings
183. Quick release Couplings – Do’s and Don’ts ………. 132
184. Connecting Quick release Couplings ………………. 132
185. Disconnecting Quick release Couplings …………… 132
186. Quick Hitch Control
187. Disengaging the Shovel-Attachment ……………….. 133
188. Engaging the Shovel-Attachment ……………………. 134
189. Power Diverter ……………………………………………… 135
190. Hydraulic Circuit Changeover Switch ………………. 135
191. SPECIFICATION
192. Tyre Pressures ……………………………………………. 151
193. Lifting (Craning) Regulations and Safe Working Loads
194. Lifting Regulations ………………………………………… 151
195. Safe Working Loads ………………………………………. 151
196. Loader Unit ………………………………………………….. 151
197. Working Capacity ………………………………………… 152
198. Static Dimensions ……………………………………….. 153
199. Noise and Vibration Data …………………………… 154
200. SERVICE RECORD SHEET …………… At back of book

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